factory work’s office laboratory
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FACTORY
WORK’S OFFICE
LABORATORY
Infrastructure:
l Exis�ng Land Area : 500,000 Sq. Ft. Approx.l Exis�ng Covered Area : 282,000 Sq. Ft.l Exis�ng Uncovered Area : 218,000 Sq. Ft.l Installed Capacity : 48,000 MT per annum (single shi� basis).l Installed Electricity : 375 kVA. l Installed Cap�ve Power Genera�on : 500 kVA.l Exis�ng Human Resources : 650 nos. (including contractual labour)
Product Range:
l Transmission Line Insulator Hardware Fi�ngs (11 kV to 400kV).l Substa�on Insulator Hardware Fi�ngs (11kV to 400kV).l Conductor & Earthwire Accessories (11kV to 400kV).l Clamps & Connectors for Sub Sta�on.l Distribu�on & Pole Line Fi�ngs.l OPGW Hardwares & Accessories.l ADSS Hardwares & Accessories.l Preformed Products.l AB Cable Fi�ngs & Accessories.l Steel Structures for Distribu�on & Pole Line. l Ferrous & Non-ferrous Accessories for Railway Electrifica�on (CORE).
Cer�fica�ons:
ISO: 9001:2015 - QMSISO:14001: 2015 – EMSISO:18001: 2017 - OHSAS
Memberships:
l Engineering Export Promo�on Council (EEPC).l Indian Electrical & Electronics Manufacturers' Associa�on (IEEMA).l Indian Chamber of Commerce (ICC).
Bankers:
l HDFC Bank Limited.l United Bank of India
Growth in last 5 years (from 2014-15 to 2018-19)
l Turnover increased from INR 724 Million in 2014-15 to INR 2051 Million in 2018-19 l Factory Area Increased from 122,000 Sq. Ft. in 2014-15 to 500,000 Sq. Ft. in 2018-19l Plant Capacity Increased from 12,000 MT in 2014-15 to 48,000 MT in 2018-19
JAINCO AT A GLANCE
The journey of JAINCO was started way back in 1973 as envisioned by Mr. Surendra Kumar Surana. Jainco Group ini�ally was engaged in various business ac�vi�es like Packaging, Garments, Paper & Paper Products, Real Estate, Land Development and Capital & Commodity Market having offices in Kolkata & Bangalore in India, besides Manufacturing & Exporting of Transmission, Distribu�on & Pole Line Materials from its factory located in Howrah, WB, India.
In the year 2007, Jainco zoomed its focus exclusively on Manufacturing of Transmission, Distribu�on and Pole Line Materials and incorporated as JAINCO TRANSMISSION LIMITED, a Limited Company under Indian Companies Act, 1956 having its Registered Office in Kolkata, India under the Chairmanship of Mr. Surendra Kumar Surana. Today a�er 47 years of con�nuous hard work and up grada�on of infrastructure & facili�es, Jainco is one of the most trusted Indian Manufacturer for Distribu�on and Transmission Line Fi�ngs.
In the year 1973, JAINCO commenced its manufacturing of small components and accessories of Transmission Line etc. in a small factory in Ichapur, Howrah. Gradually, machineries were installed to manufacture steel Fabricated Items like Arcing Horns, Yoke Plate, Sag Plate Extension Links, Straps, Midspan Joints etc. required for Transmission Lines up to 400kV and supplied to the then renowned Indian Manufacturers of Transmission & Distribu�on Line Materials. Simultaneously, it con�nued its regular manufacture & supply of Transmission, Distribu�on & Pole Line Products directly to various Indian & Overseas Power U�li�es. Due to its product quality & commi�ed delivery, amidst steep challenges, the company has earned reputa�on in Na�onal & Interna�onal market and got approval from NTPC, NHPC, Powergrid, DVC and most of the other leading State Owned Power U�li�es in India for Supply of Transmission & Distribu�on Line Materials, Pole Line & AB Cable Fi�ngs & Accessories thereof.
The encouragement from the Top Indian U�li�es & EPC Contractors, increasing demand of T&D Materials, Workload, In flow of orders had encouraged the Company to transfer its Unit in the year 2008 at Jalan Complex, Jangalpur, Howrah, an Industrial Belt situated by the side of Na�onal Highway No. 6 well connected to Sea Port, Rly. siding & Air Port . By the year 2018 the unit had total covered area of 2, 82, 000 Sq. Ft. housing Manufacturing & Tes�ng Facili�es. Total Area of the unit being 5,00, 000 Sq. Ft. approx. leaves us sufficient scope for further expansion.
In the new premises, the company has installed all the Modern Automated Machineries required for manufacturing of Transmission & Distribu�on Line Materials up to 400kV. The manufacturing facili�es include Fabrica�on of Steel & Aluminium Components, Modern Aluminium Cas�ng Plant, Machining & Assembly of all Cri�cal Items/ Components, Two Large Semi Automa�c Galvanizing Plants, mul�ple CNC for Angles, Channels, Flats, Rounds, Clamps etc, Plasma Cu�ng, few VMC for Die Development and many other sophis�cated equipments to support increased produc�vity.
To support the manufacturing, designing is done by Qualified & Experienced Engineers using latest design technique using updated so�wares in our exis�ng computerised system and Quality is supported by Sophis�cated Tes�ng Equipments/Facili�es to conduct all Mechanical, Electrical & Chemical Tests to meet the demand of all interna�onal standards for Distribu�on & Transmission Line.
Repeated Orders, from our customers, accolades and apprecia�ons are the main source of our improvement and development.
The company has successfully developed & Type Tested Hardware Fi�ngs, Conductor & Earthwire Accessories for 400kV Transmission Lines and obtained approval for the same from pres�gious clients/u�li�es like the Power Grid Corpora�on of India.
Introduction
History
EXECUTIVE SUMMARY
Organisation
Achievement
Future Plans
The Company is being run under the able leadership and guidance of its Chairman, Mr. Surendra Kumar Surana, a great visionary and assisted by his Young, Energe�c & Dynamic sons Mr. Adarsh Surana and Mr. Atul Surana holding directorships efficiently and effec�vely.
The management is well supported by Qualified & Experienced Managers & Engineers and a team of skilled, efficient and integrated work force.
l Obtained ISO Cer�fica�ons for QMS, EMS and OHSAS
l Turn-over soared from US$ 15 Million in 2013-14 to US$30 Million in 2018-19.
l Star�ng with total area of 122,000 Sq. Ft. in 2014 at the present premises, company has increased the covered area to 282,000 Sq. Ft. & total area to 500,000 Sq. Ft. by the end of 2018. Further augmenta�on is in progress.
l Augmented manufacturing capacity to 48,000 MT per annum.
l Successfully type tested 400kV Twin & Quad Hardware Fi�ngs for Transmission Line & at CPRI, Bangalore including 220kV .
l Successfully type tested Sub-Sta�on Hardware Fi�ngs up to 66/132/220kV at CPRI, Bangalore for almost all Al�tude Levels & Clamp & Connectors at ERDA.
l Inducted CNC Machines for Cu�ng & Punching of Steel Flats, Angles & Channels. Plasma for Plate Cu�ng, VMC for Die Making.
l Introduced 1500KN Horizontal Tensile Tes�ng Machine
l Received accolades & apprecia�on from Indian Premier Power U�li�es as a Quality Manufacturer.
l Obtained approvals from Powergrid (Upto 400kV), NTPC, NHPC, & Various State U�li�es for manufacture & supply of Transmission & Distribu�on Line Materials.
l CORE approval obtained for Railway Electrifica�on for supply of Ferrous & Non-ferrous Accessories.
l Achieved ability to manufacture test & supply complete range of Power Transmission, Distribu�on & Pole Line Materials, Railway Electrifica�on and Telecom Line Materials simultaneously.
l Achieved ability to conduct In house Type/Rou�ne/Acceptance tests up to 400kV & above range, standalone and with Insulator string.
l Exercised adequate measures for Process Control, Effec�ve Quality, Safety and Environment Management.
Company has planned to accommodate the followings in the newly included addi�onal area:
l Cover the exis�ng vacant areas and modify the exis�ng set up to increase its produc�vity.
l NABL Cer�fica�on of its each laboratory set up viz Mechanical, Electrical & Chemical.
l Development of 765kV & above Hardware Fi�ngs
l Manufacturing of Tower/Tower parts for up to 132kV level.
1000 KN Universal Tes�ng Machine
100 KN Universal Tes�ng Machine
1500 KN Horizontal UTS Tes�ng Machine
200 KN Horizontal Tes�ng Machine
Rockwell Hardness Tester R Clip Pull Off Tester
Spectro Analyser Manual Chemical Microscope
The installed tes�ng facili�es are sufficient to carry out all Type/Rou�ne/Acceptance Tests on all type of
Hardware Fi�ngs & Accessories for Transmission, Distribu�on and Pole Line Fi�ngs. Only Corona RIV tests
wherever needed are conducted at Independent Laboratory.
Testing FacilitiesTesting Facilities
Mechanical Laboratory
Chemical & Metallurgical Laboratory
Electro Dynamic Shaker 35 Metre Test Bed Mechanical test on spacer
Electrical Laboratory
Laboratory for Other Miscellaneous Tests
Electrical Resistance Heat Cycle Test Power Loss Test
MPI Test Reduced Pressure Test Galvanising test with Elcometer
Dip Test Die Penetra�on Test Under water Test
Vibration Laboratory
Installed Machineries are capable enough to undertake all process involved in manufacturing of all components
required for Transmission & Distribu�on Line materials up to its finished stage and has an exis�ng capacity of 48,000
MT. Per annum on single shi� basis.
Steel Fabrica�on Profile Cu�er Grinding
Mig welding Argon welding Upse�er
Degasser Aluminium Cas�ng Band Saw
Armour Rod Helical Fi�ngs CNC for cu�ng & Punching
Manufacturing Facilities
Pipe Cu�ng Pipe Bending
Buffing
Spacer Damper AssemblyVibra�on Damper AssemblyMachining
Galvanising VMC for Die making
La�ce Structure Assembly Hardware Assembly BenchPlas�c Rubber Moulding
CNC Plasma Cu�ng
400 kV & above Voltage Level
765kV Hex Suspension String Quad Tension String Quad Suspension String
Twin V Suspension StringTwin Suspension StringTwin Tension String
Double Tension Triple Cond String Double Suspn. Triple cond StringTriple Tension Twin Cond String
Pilot StringSuspension StringTension String
220 kV & 132 kV Voltage Level
Our comprehensive product range is a complete solu�on of en�re Transmission (upto 400kV) & Distribu�on
Line materials which include Tower Accessories & Earthing Materials also.
Range of Products
Transmission Line Insulator Hardware Fittings
400 kV Voltage Level Hardware fi�ngs
66/33/11kV132 kV220 kV
220 kV & 132 kV Voltage Level
220kV 132kV 66/33/11kV
220 kV/132kV Voltage Level Hardware fi�ngs
400 kV Voltage Level Sub Sta�on Clamps & Connectors
Line & Sub-station Insulator HardwareFittings/Clamps & Connectors
66, 33 & 11kV Voltage Level
AB Cable Fi�ngs & Accessories
Pole Line Fi�ngs
OPGW Accessories
11 kV Fi�ngs.33 kV Fi�ngs.66 kV Fi�ngs.
Distribution & Pole Line Fittings/OPGW/AB Cable Fitting & Accessories
Conductor / Earthwire Accessories
Vibra�on Damper Quad Rigid, Bundle Spacers& Quad Spacers Damper
Twin Rigid & Bundle Spacer
Earthwire Accessories Preformed Armour Rod Preformed Products
Steel Fabrica�on Bird Guard & An� Climbing Device steel structures
Isolator Stay Set Earthing Pipe, Rods
Conductor & Earthwire Accessories/Preformed Products/ Steel Structures for Pole Line
Components of Transmission & DistributionLine Hardware Fittings
Forging Items
Steel fabrica�on
Aluminium cas�ng
Aluminium Exstrusion
We wish to be associated with you for :-
INSULATOR HARDWARES UPTO 400 KV
Single suspension Strings for Single,Twin, Triple & Quad Conductors
Double Suspension Strings for Single,Twin, Triple & Quad Conductors
V Suspension Strings for Single,Twin & Quad & Mul� Bundle Conductors
Single Tension Strings for Single & Twin Conductors
Double Tension Strings for Single, Twin, Triple & Quad Conductors
Triple Tension Strings for Twin & Triple Conductors
Quad Tension Strings for Quad & Mul� Bundle Conductors
CONDUCTOR ACCESSORIES
Mid Span Joints
Repair Sleeves
T Connectors
Preformed Armour Rods
Spacers
Spacer Dampers
Vibra�on Dampers
Parallel Groove Clamps
Line & Tap Connectors (Bolted/Compression Type)
ABC FITTINGS
Suspension Clamps & Brackets
Tension Clamps & Brackets
Join�ng Sleeves
Dead End Tubes
Eye Hooks
Aluminum Brackets
Insulated Piercing Connectors
Tension Assembly
Suspension Assembly
Mid Span Joints
Repair Sleeves
Vibra�on Dampers
Parallel Groove Clamps
Flexible Copper Bonds
OPGW & EARTH WIRE ACCESSORIES
Insulator TiesConductor Dead Ends
Guy GripsSplices
Line Guards
Pole Top Make Off
Dampers
Spacers
HELICAL FITTINGS
SUB STATION HARDWARE FITTINGS OF VARIOUS CONFIGURATION &
VOLTAGE ALTITUDE LEVEL & CLAMPS & CONNECTORS
T Connector, Terminal Connectors
Bus Post Clamps
Straight Connectors
Pad Clamps
Stud Clamps
Bus Support Couplers both Rigid & Flexible
STRUCTURES FOR DISTRIBUTION LINES
Line StructuresLa�ce Structures
RAILWAY ELECTRIFICATION
OHE Fi�ngs - Ferrous & Non Ferrous
Small Steel Parts
ADSS CABLE FITTINGS
Suspension HelixTermina�ng HelixProtec�ve HelixClevis Thimble etc.
POLE LINE & DISTRIBUTION LINE HARDWARE FITTINGS
Double Arming Bolts
Double Arming Plates
Anchor Rod, Thimble Eye & Eye Nuts
Oval Eye Bolt & Oval Eye Nuts
Stay setsSpike EarthingCoil EarthingPipe Earthing
Parallel Groove Clamps
Ground Rod & Ground Rod Clamps (Galvanized or Copper Coated)
Guy Hook, Guy Clamps
Tension Hardware Fi�ngsInsulator & Pole Top Pins
TOWER ACCESSORIES
Number Plate, Danger Plate,Phase Plate & Circuit PlateBird GuardAn� Climbing DeviceCounterpoise Earthing
ISO 9001:2015 ISO 14001:2015 ISO 18001:2017
Corporate Office : Works :
Dhanshree Towers
70, Diamond Harbour Road,Suit No. 3B & 3C, Kolkata - 700 023, INDIA.Tel. : +91-33-2449 5410, 2449 5893E-mail : sales@jainco.netWebsite : www.jainco.net
Jalan Complex, Gate No. 1, Lane No. 7,Jangalpur, Bombay Road (NH6)
Howrah - 711 411, INDIA.Tel. : +91-9007010999E-mail : mktg@jainco.netWebsite : www.jainco.net
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