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Factory Profile

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# INTRODUCTION ABOUT TORQUE FASHIONS LTD.

# FACILITIES

# ADDRESS, BANK & FACTORY.

# EXPORT DETAILS

# CONTACT PERSON.

# FACTORY DETAILS.

# PRODUCTION CAPACITY.

# OUR PRODUCTS.

# BUYERS.

# FACTORY LAYOUT

# STORE DEPARTMENT

# MACHINERIES

# SPECIAL MACHINE

# UTILITY

# SAMPLE SECTION INTRODUCTION

# CUTTING SECTION INTRODUCTION

Index

# SEWING SECTION INTRODUCTION

# FINISHING SECTION INTRODUCTION

# MANAGEMENT

# IN HOUSE AMBROYDERY

# LAB FACILITIES

# WASHING PLANT INTRODUCTION

# CERTIFICATES

# DOCTOR’S ROOM

# DAY-CARE CENTER

# NEEDLE DISPENCE & DINING HALL

# LAWS & SECURITIES

# EMERGENCY EVACUATION PLAN

# CONCLUSION

Maintaining the compliance as per requirement of European buyers (Accord), Factoryis “YELLOW” standard.

The Bangladeshi clothing manufacture’s share of global market are steadily growing inthe wake of success of the Ready-made garments sector, Torque Fashions Ltd. is alsowilling to compete in the global market to provide best quality woven products to thebuyers & achieve it’s desired goal.

Torque Fashions Ltd. is a modern woven factory equipped with the latest automationMachineries from Juki and other world class brands which made in JAPAN ,KOREA,CHINA, MALAYSIA ,TAIWAN ,UK, THAILAND, GERMANY etc.

Hence Torque Fashions Ltd wants to prove itself as a well designed and well equippedone of the woven factory in Bangladesh, with skilled workers, breathing environmentand relax working atmosphere. The Management of Torque Fashions Ltd believes thattheir main resource is there adaptable workforce.

Introduction

# Standard wage rate,

# Attendance bonuses,

# Excellent Dining area,

# Productivity bonuses,

# Overtime rate as per local law,

# Standard Clean and Hygienic Toilets,

# Day care center for workers children,

# Health care programs + full time Doctor & Nurse facility,

# Occupational and fire safe environmental friendly working area,

The company strictly prohibits practice of discrimination and employment of any child or forced labour.

Torque Fashions Ltd. abides by all the code of Conduct practices of most of the apparel importers of USA & EU.

The company has a professional Quality Assurance Department directly answerable only to the Executive

Director. Several quality control teams of inspectors and auditors are constantly monitoring the different

production sections.

Torque Fashions Ltd. highly regarded for its quality control management practice.

This factory is very special in a sense that it has extended all the facilities to its human resource as,

•Torque Fashions Ltd. is having semi lab test facilities with latest and modernequipment.

•Open space for every worker as per the internationally accepted compliancelaw.

•Modern firefighting equipment and easy evacuation plan for emergency exit asper labour law policy.

•Group insurance for all staff and workers as per labour law policy act 2006.

•Medical room with specialized doctor & nurses with emergency supportingequipment with medicines as per labour law policy.

•Clean and hygienic environment everywhere.

•Day-care center for babies of female workers as per labour law policy.

Dining hall facility for all factory workers & staff as per labour law

policy.

Cooling fans fixed to the wall for breathing environment and to make

the floor cool.

24 hours standby generator facility. Capacity 388 KVA, 350 KVA, 150

KVA , 250KVA & 700 KVA made in Germany & UK

All over the factory well designed layout and fire evacuation plan for

easy exit during emergency time.

Separate Prayer rooms for male & female workers.

Torque Fashions Ltd. is fully equipped with public announcing system

(PA system)

All over the factory with security camera installed.

For emergency exit the floor is having enough numbers of exit gates

Having Fire Hydrant system in case of fire

Address & Contact

i. Md. Kamal Uddin

Chairman

Contact: +8801819226743

E-mail: kamal@torquebd.com

ii. Kazi Fahimul Hoque (Mitoo)

Managing Director

Contact : +8801713065687

E-mail: mitoo@torquebd.com

iii. Anowar Hossain (Azu)

Director Merchandising

Contact: +8801730093571

E-mail: azu@torquebd.com

iv. Wazed Al Mamun (Sohel)

GM Merchandising

Contact: +8801766676691

E-mail: sohel@torquebd.com

Address & ContactFactory

Paragram, Ashulia Bazar, Ashulia, Savar, Dhaka-1341, Bangladesh

MAP VIEW

Map Link

i. Md. Tohidul Islam (Tushar)

Director Commercial & admin

Contact: +8801713060206

E-mail: tushar@torquebd.com

ii. Saifuzzaman Bakul

GM Production

Contact: +8801777796785

Email: production@torquebd.com

iii. Khairul Islam

GM Quality Control

Contact: +8801777743100

Email: khairul@torquebd.com

Dhaka Bank Ltd.Uttara Branch

House# 01, Road# 13, Sector# 01,Uttara, Dhaka-1230.

Tel: 880-25-8956948, 880-25-8956947, 880-25-8955742, 880-2-8951788, 880-2-8951755

Fax: 891 9742, 895 1755,E-mail: uttara@dhakabank.com.bd

SWIFT: DHBLBDDH204

Mercantile Bank Ltd.Mirpur Branch,

184 Senpara Parbata,,Rokeya sarani, mirpur-10,Dhaka-1216Phone: HOB: 9014582 (D), 9008852, 9015661 Ext. 101 MO:

8034588 (D), 9008852, 9015661 Ext. 102 Mobile: MOP: 01714-000003

Fax: 88-02-8034577

Meghna Bank Ltd.

Uttara Branch

Shafina Center (1st Floor),

14 Graib-E-Newaz Avenue,

Sector-11, Uttara, Dhaka-1230

Contact: +88 02 7911047

Email: hob.uttara@meghnabank.com.bd

Export Details

Year Amount

Year 2014 11.60 Million USD

Year 2015 14.86 Million USD

Year 2016 17.30 Million USD

Year 2017 23.00 Million USD (Target)

Work Force:

At this moment there are 2,200 workers and staff Work together.

Factory Space:

Torque Fashions Ltd. comprising of Twelve single stored & Two double stored industrial shade building(1,13,800 SFT), Covering Ware house, Cutting, Embroidery, Sewing, In house Printing, Finishing, Dining /Canteen, Doctor’s room.

Factory Details

We can manufacture all kind of washed

and non-washed casual pants

Such as…

Shorts / Bermuda

Fancy 5 pocket jeans

Basic 5 pocket jeans

Chino Pants / Shorts

OUR PRODUCTS

Fabrics 100% cotton, all kind of

denims, twill, canvas, 98% cotton 2%

spandex, corduroy etc..

Also we can manufacture

organic jeans, stretch and

non- stretch product.

OUR CUSTOMERS Springfield – Spain

C & A – Germany

Auchan – France

Hema – Netherland

JBC – Belgium

Takko – Germany

DK Company – Denmark

Alcott – Italy

LPP – Poland

Brain & Nephew – Belgium

OVS – Italy

ORCESTRA-- France

Factory Layout

For any new order all the raw

materials (i.e. the shell fabric, the

pocketing fabric, fusing, trims and

accessories, etc.) are received by

the stores department.

Main functions of stores

Department are:

Fabric inspection 4 point system

Accessories inspection AQL 2.5

To order the required material.

To maintain an inventory of all the material received.

To issue material to the various departments as per their

requirement. The material which are maintained by the stores

department

Fabric ,Trims & Office stationary

Machinery and equipment's.

Store Department

Fabric Warehouse

List Of MachineriesSL. Type of Machine Model / Brand Available

1 P/M Machine vertical & auto trimmer Juki/Brother 628

2 Bottom Hemming Machine EM-8011-4D, EM8012-4D

4

3 Two Needle Juki/Brother 92

4 Automatic Rivet Machine Bros-China 2

5 Blind stitch Machine Japan 1

6 Snap Button Machine YKK/UZO 26

7 END Cutter Machine EC-3NL 3

8 DLR (Three Needle Kansai) Japan 10

9 Over Lock Juki/Brother 101

10 Flat Lock (Three Needle) Juki/Brother 16

11 Bartack Juki/Brother 73

12 Eyelet Hole Machine Juki/Brother 7

13 Button Hole Juki/Brother 16

14 Button stitch Juki/Brother 9

SL. Type Of Machine Model/Brand Available

15 Cloth Cutting Machine-8’’+10’’ Japan 11

16 Vacuum Table -- 18

17 Kansai Special PMD Kansai 41

18 Welt Pocket Machine for Chino ASS / Germany 4

19 Kansai Loop make Machine B-2000C 5

20 Kansai Pocket Facing machine Kansai 14

21 Thread Sucking Machine -- 3

22 Fusing Machine Hasima / Osima HP-900L 2

23 Fabric Inspection Machine Modern 1

24 Fabric Relaxing Machine China 2

25 Metal Detector Hasima 3

26 Velcro/Label Attach Machine Juki/Brother 7

27 Compressor Machine -- 5

28 Chain Stitch Machine (Three & Two Needle) Kansai 12

29 Zig Zag Machine Brother 2

30 Waist-Tag Attach Machine -- 4

SL. Type Of Machine Model/Brand Available

32 Saddle Stitch Machine Juki & Jack 4

33 Fabric Shade Light Box Machine -- 1

34 Safe Guard (Pull test Machine) -- 1

35 GT Cad Plotter Printer 1 Set

36 Moisture Meter Machine TEM-1 1

37 Generator Machine -- 7

38 Feed of The Arm (2 Needle & 3 Needle) Juki/Brother 47

39 Boiler Modern 5

Total 1,189

UTILITYBoiler Compressor

Generator

Torque Fashions Ltd. has brought all modern & hi-tech machineries

to ensure the quality & high productivity of our customers.

Special Machines

WELT POCKET MACHINE

AUTO LABEL ATTACHING MACHINE

Automatic Button Attaching MACHINE

TURNER MACHINE

IN HOUSE EMBROIDERY

IN HOUSE PRINTING

Main functions of sampling department.To develop samples as per the buyersrequirements. To develop a fabric consumptionreport for each order.

Various samples which are being developed at

different stages are being mentioned below:-

a) Proto Sample

b) Fit Sample

c) Sales Sample

d) Pre Production Sample

e) Size Set Sample

Sampling is the process by which a small number of garments are made so

as to match the buyer requirement and to get approval from the buyer

Sample Section

Cutting is one of the important department of the

manufacturing unit. The first stage in the

manufacture of the garments is the cutting of the

materials into the necessary patterns shapes.

The pattern shapes for these garments maybe

drawn on a paper marker placed on top of the lay,

or information as to their shape and position maybe

held within a computer, to be plotted similarly on

the paper marker or used to drive an automatic

cutter.

Cutting Section

Cutting Section

At this moment our production capacity 5,50,000 pcs per monthbased on basic 5 pockets, consideration of 26 working days in amonth and as per labour law act 2006, working 10 hours maximumper days in 18 lines.

Production Capacity

Sewing department is responsible for stitching the

garment as per the sample and Tec pack provided

by the sampling department.

Assembly line system is followed here with a

combination of modular system. In this system

there are different line/teams which individually

do the production. The team works on few

garments at a time instead of a bundle of garments

and the operators are continuously motivated to

work as a team and try to achieve the target

production.

Sewing Section

Sewing Section

Piece of Good Quality Control

After 100% inventory, all the trims item with all accessories has to inspected as per standard 2.5 Faileditems has to be to AQL 2.5 . keep on hold and it has to inform merchandiser immediately and rejectspecimen has to be sent to merchandiser along with inspection report. Based on merchandisingapproval it has to be done 100% inspection before issuing trims & other accessories to production.Quantity less than 10,000 should be checked 100% .

Quality Assurance

Random check of cut panels at input section (see Cutting and Laying Defect Report)

100% inspection at assigned initial key operation by line Q/C (see Intermediate Quality Report)

100% inspection at end line (see End Line Inspection Report) If defect is found keep line supervisor informed and operator to carry Yellow

tag If the defect was not corrected (repeated) in the next hour operator will be

marked with Red tag until the defect is corrected. Consult QC whether to stop the operation.

QC is required to check all operators within first hour of work to ensure standards

Random inspection at key operations to be carry out by QC for 10 garments (or pieces) and allow only one defect with own judgment or reject the whole bundle and hand over to line supervisor. All defective garments to be marked.

Recheck the operation within next hour or at intervals of 10 min, 20 min, etc. depending on the gravity of fault (see 10 Piece Input System/ Inline Quality Report)

Sewing Quality Control

Each line takes input from the

corresponding sewing line and

prepares the garments for

packing and finally packs the

garments to send them to

warehouse.

Finishing department is

responsible for incorporating

the buyer’s specified finishes

to the stitched garments and

packing those garments as

per the specified packing

details specified by buyer.

Finishing Section

Organic Section

PACKAGING

Process flow for finishing of a Trouser

SL. Operation M/C used

1 Button Stitch B/S m/c

2 Extra Loop Cut

3 Thread Trimming (Inside) Trimmer

4 Iron (Inside) Iron

5 Quality Check (Inside)

6 Thread Sucking Sucker mc

7 Trim Threads outside) Trimmer

8 Dust Removing Air Jet

9 Inspection

10 Buck press W.B. Font, Back

Buck Press

SL. Operation M/C used

11 Topper Finish Topper

12 Final Iron Iron

13 Measurement Check

14 Final Inspection

15 Staple W.B./joker Tag Plastic Stapling

16 UPC Attach Tag Gun

17 Brushing

18 Folding

19 Poly Bag Packing

20 Carton packing

G.S.M Test

Snap and Button Pull Test

Color fastness to washing

Light Box Test

Lab Facilities

Sharoj Washing & Dyeing is a sister concern of

Torque Fashions Ltd. with having facilities to do all kind of

fancy washing.

Washing Plant

Whisker, Hand Brash

P.P Spray

DB Board

Fire Detection System

E.T.P Plant

CERTIFICATES

CERTIFICATES

Medical room with specialized doctor & nurses with emergency supporting equipment with medicines as per

labour law policy. Two separate sick rooms for Men & woman with four numbers of beds in each category

for rest.

Doctor’s Room

Doctor’s Room

Day-Care CenterDay-care center for babies of female workers as

per labour law policy, including playing place with

separate room for Brest feeding.

Skill Building and Awareness Meeting

We always believe about motivation & training so Torque Fashions Ltd. Has taken special

measure by providing full equipped training center / conference hall for workers

Needle ControlThere are well maintain needle Policy

All needles, or parts of broken/damaged needles must be accounted for

throughout the production process and complete manufacturing unit.

Without exception, when a needle breaks the operator must find all the

fragments.

Dining hall facility for all factory

workers & staff as per labour law

policy. Clean and hygienic

environment everywhere. Filtered

drinking water is available for

workers in production floor as well as

dining hall

Dining & Pure Drinking Water

General factory housekeeping must be maintained to a very high standard as a safety

measure, for example:

Work in progress must be kept to a minimum and all work in progress must be stored neatly.

Excess raw material should be disposed of at the end of each production run to prevent the build-

up of stocks.

All fittings and fixtures (such as light fittings, windows, cupboards etc.) should be kept clean at

times.

All machinery should be regularly serviced.

Interior and exterior building structure and decoration should be well maintained.

Housekeeping

Law & Securities

Modern firefighting equipment

and easy evacuation plan for

emergency exit as per labour

law policy.

Fire Hydrant System

Security System

Internet Communication SystemWe have our own Tower for Internet communication system

which is maintain by secured Mikrotik Router In the factory

Office for communication

LPS

Emergency Evacuation Plan

Finishing Section

Emergency Evacuation Plan Cutting Section

Emergency Evacuation Plan

Sewing Section

Our conclusion is mainly to give end customers good quality finished products & keep delivery

on time. We have recruited the most experience staff and Skilled workers to ensure our

commitment of high quality garment’s to our customers.

MOTTO OF TORQUE FASHIONS LTD.:

Our business policy is “Fashion and Quality garments at the best price within a committed time

frame” We don’t compromise with any of them. The good prices are ensured due to good

sources, efficient production planning and a good Quality Assurance system. We commit to

supply top quality product at the best possible price.

Lead Time:

Average Lead time of 110 to 120 days, if importing raw materials, If

using local 90 days to 100 days.

Thanking you,

Torque Fashions Ltd.

Conclusion

THE END