equipment manual, 13 5/8” power tong€¦ · the hydraulic power tong system ... shift assembly...
Post on 17-May-2020
16 Views
Preview:
TRANSCRIPT
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 1 | 49
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 2 | 49
Revision Table Revision Section Description Issue Date
0 N/A Initial release March 19, 2019
1 Multiple Starr Model Code Generator, Spare Parts List 11/1/2019
Table of Contents Revision Table............................................................................................................................................... 2
General Information ..................................................................................................................................... 5
Warning and Notes ................................................................................................................................... 5
General Remarks ....................................................................................................................................... 5
Intended use of this manual ..................................................................................................................... 5
Limited Warranty ...................................................................................................................................... 5
Intellectual Property ................................................................................................................................. 5
The Hydraulic Power Tong System .............................................................................................................. 6
STARR Model Code Generator .................................................................................................................. 6
Tong Assemblies Covered by This Manual ................................................................................................ 7
Specifications of the Tong Assemblies ...................................................................................................... 8
Jaws Available ........................................................................................................................................... 9
Spring Hanger Specifications .................................................................................................................. 10
Operational Safety Mechanisms ............................................................................................................. 11
Installation/Setup ...................................................................................................................................... 12
Transportation to the Job Site ................................................................................................................ 12
Rigging Up the Equipment ...................................................................................................................... 13
Operation .................................................................................................................................................... 13
Valve Operation ...................................................................................................................................... 13
Shifting Gears .......................................................................................................................................... 14
Hydraulically Shifting Motor Speeds ....................................................................................................... 14
Make/Break Pin ....................................................................................................................................... 15
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 3 | 49
Adjusting the Brake Band ........................................................................................................................ 15
Snub Line ................................................................................................................................................. 15
Connecting (Make-Up) ............................................................................................................................ 16
Disconnecting (Break-Out) ...................................................................................................................... 16
Maintenance ............................................................................................................................................... 16
Cleaning................................................................................................................................................... 16
Grease Locations ..................................................................................................................................... 16
Hydraulic Fluid ........................................................................................................................................ 17
Torque Gauge .......................................................................................................................................... 17
Accessories List ........................................................................................................................................... 18
Spare Parts List ........................................................................................................................................... 19
Assembly Drawings .................................................................................................................................... 20
109.35.03.33.01 – 13 5/8” TONG ASSEMBLY, 35,000 FT-LBS @ 3000PSI, 15IN^3 MOTOR 2-SPEED,
VG35, 3-SECT (TONG, BACKUP, LIFT CYL.), STANDALONE MOUNTING KIT ............................................ 20
01.130.000.00 – BODY ASSEMBLY, 13 5/8” TONG .................................................................................. 21
02.131.000.00 DOOR ASSEMBLY, 13 5/8” TONG .................................................................................... 22
02.131.001.00 DOOR FRAME ASSEMBLY, 13 5/8” TONG ....................................................................... 23
02.133.000.00 DOOR SWITCH ASSEMBLY, 13 5/8” TONG ...................................................................... 24
03.131.000.00 SUPPORT ROLLER ASSEMBLY(TYPICAL), 13 5/8” TONG .................................................. 25
03.133.000.00 SUPPORT ROLLER ASSEMBLY (LATCH), 13 5/8” TONG ................................................... 26
03.134.000.00 SUPPORT ROLLER ASSEMBLY (DOOR PIVOT), 13 5/8” TONG ......................................... 27
04.131.000.00 ROTARY ASSEMBLY, 13 5/8” TONG................................................................................. 28
06.131.000.00 ROTARY IDLER ASSEMBLY, 13 5/8” TONG ...................................................................... 29
06.132.000.00 PINION IDLER ASSEMBLY, 13 5/8” TONG ........................................................................ 30
07.131.000.00 PINION ASSEMBLY, 13 5/8” TONG .................................................................................. 31
08.131.000.00 CLUTCH ASSEMBLY, 13 5/8” TONG ................................................................................. 32
09.131.000.00 SHIFTER ASSEMBLY, 13 5/8” TONG ................................................................................ 33
11.85.000.00 SPRING HANGER ASSEMBLY, 2000 LB RATING ................................................................. 40
11.85.000.01 SPRING HANGER ASSEMBLY, 3000 LB RATING ................................................................. 41
11.130.000.00 LIFTING ASSEMBLY, 13 5/8” TONG ................................................................................. 42
11.131.000.00 RIGID BALE ASSEMBLY, 13 5/8” TONG ........................................................................... 43
12.130.000.00 UPPER BRAKEBAND ASSY, 13 5/8” TONG ....................................................................... 44
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 4 | 49
12.131.000.00 LOWER BRAKE BAND ASSEMBLY, 13 5/8” TONG ............................................................ 45
15.130.000.00 STAND ALONE MOUNTING KIT, 13 5/8” TONG............................................................... 46
15.131.000.00 STARRBACKUP MOUNTING KIT, 13 5/8” TONG .............................................................. 47
15.131a.000.00 FRONT LEG ASSEMBLY, 43 3/4” OAL ............................................................................. 48
15.131b.000.00 REAR HANGER ASSEMBLY, 13 5/8” TONG .................................................................... 49
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 5 | 49
General Information
Warning and Notes
WARNING: A “WARNING” INDICATES A DEFINITIE
RISK OF EQUIPMENT DAMAGE OR DANGER TO
PERSONNEL. FAILURE TO OBSERVE AND FOLLOW
PROPER PROCEDURES COULD RESULT IN SERIOUS OR
FATAL INJURY TO PERSONNEL, SIGNIFICANT
PROPERTY LOSS, OR SIGNIFICANT EQUIPMENT
DAMAGE.
NOTE: A “NOTE” indicates that additional information
is provided about the current topics.
General Remarks
As with all rig equipment, Starr Equipment must be
operated in accordance with accepted rig safety
practices and procedures. All operators should be
familiar with all safety precautions and
recommended installation and operating procedures,
including the information contained in this manual.
Intended use of this manual
WARNING: THIS TECHINICAL DOCUMENTATION
CONTAINS INSTRUCTIONS ON SAFETY,
INSTALLATION, OPERATION AND MAINTENANCE. IT
MUST BE STUDIED BEFORE WORKING WITH THE
TOOL.
This manual is intended for use by field service,
engineering, installation, operation and repair
personnel. Every effort has been made to ensure the
accuracy of the information contained herein. Starr
Power Tongs, LLC will not be held liable for errors in
this material, or for consequences arising from
misuse of this material. Anyone using service
procedures or tools, whether or not recommended
by Starr Power Tongs, LLC must be satisfied that
neither personal safety nor equipment safety will be
jeopardized.
Limited Warranty
The warranty provided will be void if the tool is
either:
1. Repaired or serviced by a service facility
which was not authorised by Starr Power
Tongs, LLC.
2. Replacement parts not manufactured by
Starr Power Tongs, LLC are used.
3. Modifications made to the tools which were
not approved by Starr Power Tongs, LLC.
Intellectual Property
All rights retained. No part of this document may be
reproduced in any form without the written approval
of Starr Power Tongs, LLC.
All information contained in this manual is based
upon the latest product information at the time of its
creation. Starr Power Tongs, LLC reserves the right to
change the design or specifications without
announcement.
The values specified in this manual represent the
nominal values of a unit produced in series. Slight
deviations in the case of the individual devices are
possible.
Note: in the event of problems that cannot be solved
with the aid of this manual contact:
Starr Power Tongs, LLC.
120 Old Farm Rd.
Broussard, LA 70518
United States of America
Phone: +1-337-330-2631
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 6 | 49
The Hydraulic Power Tong System The Power Tong System is a powerful hydraulic Tool which can be utilized to makeup a varied range of
pipe diameters. The system consists of a Power Tong assembly with the option to have a Backup
Assembly for making up threaded connections without a snub-line.
STARR Model Code Generator (AA.BB.CC.DD.EE)
Part Code - AA.BB Part Code - CC
Tong Size/Gear Train Code Motor Code
5-1/2" - 25k ft-lbs. 44.25 15 in^3 1
8-5/8" - 35k ft-lbs. 69.35 21 in^3 2
9-7/8" - 45k ft-lbs. 79.45 15 in^3, 2-Speed 3
9-7/8" - 60k ft-lbs. 79.6 21 in^3, 2-Speed 4
13-5/8" - 35k Ft-lbs. 109.35 23 in^3 5
14" - 50k Ft-lbs 112.50 23 in^3, 2-Speed 6
14" - 75k Ft-lbs 112.75
Part Code - EE
Part Code - DD Mount Kit Code
Valve Count Code Stand Alone 1
1-Sect. (Tong Only) 31 STARR B/U 2
2-Sect. (+ Backup/Lift Cylinder) 32
3-Sect. (Tong, Backup, Lift Cylinder) 33 3-Sect. (Tong, Backup, Lift Cyl.) 1-Handle 33B
Tong Numbering System Reference
Part Description Group Part Description Group Body 01 Lifting Assembly 11
Door 02 Brake Bands 12
Support Rollers 03 Bank Valves 13
Ring Gear/Rotary Gear 04 Control Valves 14
Cage Plates 05 Mounting Kits 15
Idlers 06 - 16
Pinions 07 Fittings & Hoses 17
Clutches 08 Cam-followers & Bearings 18
Shift Assembly 09 Hardware & Dies 19
Motors 10 Tong Jaws 20
Example: 12.80.000.00
XX.YY.ZZZ.00
XX Part Group YY Subassembly ZZZ Part Number 00 Version #
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 7 | 49
Tong Assemblies Covered by This Manual
109.35.01.31.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR, VG35, 1-SECT(TONG ONLY), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.01.32.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR, VG35, 2-SECT(TONG, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.01.33.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.01.33.02 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STARR BACKUP MOUNTING KIT, W/SPRING HANGER
109.35.02.31.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2200PSI, 21IN^3 MOTOR, VG35, 1-SECT(TONG ONLY), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.02.32.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2200PSI, 21IN^3 MOTOR, VG35, 2-SECT(TONG, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.02.33.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2200PSI, 21IN^3 MOTOR, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.02.33.02 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2200PSI, 21IN^3 MOTOR, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STARR BACKUP MOUNTING KIT, W/SPRING HANGER
109.35.03.31.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR 2-SPEED, VG35, 1-SECT(TONG ONLY), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.03.32.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR 2-SPEED, VG35, 2-SECT(TONG, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.03.33.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR 2-SPEED, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.03.33.02 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 3000PSI, 15IN^3 MOTOR 2-SPEED, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STARR BACKUP MOUNTING KIT, W/SPRING HANGER
109.35.04.31.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2200PSI, 21IN^3 MOTOR 2-SPEED, VG35, 1-SECT(TONG ONLY), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.04.32.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2200PSI, 21IN^3 MOTOR 2-SPEED, VG35, 2-SECT(TONG, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.04.33.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2200PSI, 21IN^3 MOTOR 2-SPEED, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.04.33.02 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2200PSI, 21IN^3 MOTOR 2-SPEED, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STARR BACKUP MOUNTING KIT, W/SPRING HANGER
109.35.05.31.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2000PSI, 23IN^3 MOTOR, VG35, 1-SECT(TONG ONLY), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.05.32.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2000PSI, 23IN^3 MOTOR, VG35, 2-SECT(TONG, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.05.33.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2000PSI, 23IN^3 MOTOR, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.05.33.02 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2000PSI, 23IN^3 MOTOR, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STARR BACKUP MOUNTING KIT, W/SPRING HANGER
109.35.06.31.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2000PSI, 23IN^3 MOTOR 2-SPEED, VG35, 1-SECT(TONG ONLY), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.06.32.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2000PSI, 23IN^3 MOTOR 2-SPEED, VG35, 2-SECT(TONG, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.06.33.01 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2000PSI, 23IN^3 MOTOR 2-SPEED, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STANDALONE MOUNTING KIT, W/SPRING HANGER
109.35.06.33.02 13-5/8" TONG ASSEMBLY, 35000 FT-LBS @ 2000PSI, 23IN^3 MOTOR 2-SPEED, VG35, 3-SECT(TONG, BACKUP, LIFT CYL.), STARR BACKUP MOUNTING KIT, W/SPRING HANGER
NOTE: The above represent every possible 13-5/8” STARR Power Tong Variation
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 8 | 49
Specifications of the Tong Assemblies
TORQUE - Rineer 15IN3 TORQUE - Rineer 21IN3 TORQUE - Rineer 23IN3
Press. Speed
1 Speed
2 Speed
3 Speed
4 Press.
Speed 1
Speed 2
Speed 3
Speed 4
Press. Speed
1 Speed
2 Speed
3 Speed
4
PSI ft-lb. ft-lb. ft-lb. ft-lb. PSI ft-lb. ft-lb. ft-lb. ft-lb. PSI ft-lb. ft-lb. ft-lb. ft-lb.
1000 12,059 2,412 6,030 1,206 1000 16,883 3,377 8,441 1,688 1000 18,491 3,698 9,245 1,849
2000 24,118 4,824 12,059 2,412 2000 33,765 6,753 16,883 3,377 2000 36,981 7,396 18,491 3,698
2250 27,133 5,427 13,566 2,713 2250 37,986 7,597 18,993 3,799 2250 - 8,321 20,802 4,160
2500 30,148 6,030 15,074 3,015 2500 - 8,441 21,103 4,221 2500 - 9,245 23,113 4,623
2750 33,162 6,632 16,581 3,316 2750 - 9,285 23,214 4,643 2750 - 10,170 25,425 5,085
3000 36,177 7,235 18,089 3,618 3000 - 10,130 25,324 5,065 3000 - 11,094 27,736 5,547
NOTE: The maximum rated torque output to be handled by tong is 35,000 ft-lbs.
RPM 2-Speed 15IN3 Motor RPM 2-Speed 21IN3 Motor RPM 2-Speed 23IN3 Motor
GPM Speed
1 Speed
2 Speed
3 Speed
4 GPM
Speed 1
Speed 2
Speed 3
Speed 4
GPM Speed
1 Speed
2 Speed
3 Speed
4 10 1.6 8 3.2 16 10 1.1 5.7 2.3 11.4 10 1.0 5.2 2.1 10.4 20 3.2 16 6.4 32 20 2.3 11.4 4.6 22.9 20 2.1 10.4 4.2 20.9 40 6.4 32 12.8 64 40 4.6 22.9 9.1 45.7 40 4.2 20.9 8.3 41.7 60 9.6 48 19.2 96 60 6.9 34.3 13.7 68.6 60 6.3 31.3 12.5 62.6
Motor Shift Tong Transmission Shift
Speed 1 Low Gear Low Gear Speed 2 Low Gear High Gear Speed 3 High Gear Low Gear Speed 4 High Gear High Gear
NOTE: Single Speed Motor only utilizes Speed’s 1 & 2.
13 5/8" Tong 13 5/8" Tong w/
Backup
Capacity 5 1/2" - 13 5/8" 5 1/2" - 14 5/8" Width 43" (109.2 cm) 46" (116.8 cm) Length 57.6" (146.3 cm) 61.6" (156.5 cm) Height 47.5" (120.6 cm) 76.4" (190 cm)
Weight 1,675lb (761kg) 3,150lb
(1,432kg) Rated Pressure 3,000 psi; 2,250 psi; 2,000 psi Rated Torque 35,000 ft-lb. (47,453 nm) Handle Length 36" (91.4 cm)
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 9 | 49
Jaws Available
Pipe Size KIT P/N Left Jaw-(1) Right Jaw-(2) Pin-(3) Roller-(4) Die-(5)
13.625 20.109.109.01 KIT 20.109.109L.01 20.109.109R.01 - 20.131.005.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
13.375 20.109.107.01 KIT 20.109.107L.01 20.109.107R.01 - 20.131.005.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
12.750 20.109.102.01 KIT 20.109.102L.01 20.109.102R.01 - 20.131.005.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
11.750 20.109.094.00 KIT 20.109.094L.00 20.109.094R.00 20.131.003.00 20.131.002.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
10.750 20.109.086.00 KIT 20.109.086L.00 20.109.086R.00 20.131.003.00 20.131.002.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
9.875 20.109.079.00 KIT 20.109.079L.00 20.109.079R.00 20.131.003.00 20.131.002.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
9.625 20.109.077.00 KIT 20.109.077L.00 20.109.077R.00 20.131.003.00 20.131.002.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
8.625 20.109.069.00 KIT 20.109.069L.00 20.109.069R.00 20.131.003.00 20.131.002.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
7.625 20.109.061.00 KIT 20.109.061L.00 20.109.061R.00 20.131.003.00 20.131.002.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
7.000 20.109.056.00 KIT 20.109.056L.00 20.109.056R.00 20.131.003.00 20.131.002.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
6.625 20.109.053.00 KIT 20.109.053L.00 20.109.053R.00 20.131.003.00 20.131.002.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
5.500 20.109.044.00 KIT 20.109.044L.00 20.109.044R.00 20.131.003.00 20.131.002.00 1-1/4" X 1/2" X 3-7/8" STRIP DIE
NOTE: The above are the optimized/revised part numbers. They are reverse compatible with previous versions, and the KT Series. The
improvements made relate to reducing the overall die penetration, and stress involved in the jaw. The improvement ensures a higher quality
product with a longer lifetime. Other sizes available upon request. The Jaw series below are subject to availability as they are no longer being
manufactured.
Pipe Size
KIT P/N Left Jaw-(1) Right Jaw-(2) Pin-(3) Roller-(4) Die-(5)
13.625 T997-JDK-510 T997-JC-13.625L T997-JC-13.625R - T997-JR-13.625 1-1/4" X 1/2" X 3-7/8" STRIP DIE 13.375 T997-JDK-340 T997-JC-13.375L T997-JC-13.375R - T997-JR-13.625 1-1/4" X 1/2" X 3-7/8" STRIP DIE 12.75 T997-JDK-337 T997-JC-12.750L T997-JC-12.750R - T997-JR-13.625 1-1/4" X 1/2" X 3-7/8" STRIP DIE 11.75 T997-JDK-335 T997-JC-11750L T997-JC-11750R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 10.75 T997-JDK-330 T997-JC-10750L T997-JC-10750L 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 9.875 T997-JDK-327 T997-JC-9875L T997-JC-9875R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 9.625 T997-JDK-325 T997-JC-9625L T997-JC-9625R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 8.625 T997-JDK-320 T997-JC-8625L T997-JC-8625R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 7.625 T997-JDK-315 T997-JC-7625L T997-JC-7625R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE
7 T997-JDK-310 T997-JC-7000L T997-JC-7000R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 6.625 T997-JDK-305 T997-JC-6625L T997-JC-6625R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE
5.5 T997-JDK-300 T997-JC-5500L T997-JC-5500R 100174 100175 1-1/4" X 1/2" X 3-7/8" STRIP DIE 3.5 T997-JDK-286 T997-JC-3500L T997-JC-3500R 100174 100175 5/8" X 3/8" X 3-1/2" STRIP DIE
NOTE: (#) next to item correlates with diagram below.
2
5
1
3
4
5
4
1
2
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 10 | 49
Spring Hanger Specifications
The following document is for P/N 11.85.000.00 & 11.85.000.01 The Minimum FOS for the system stands at 5.8 for a load of 3000lb. The 2000lb, and 3000lb ratings are derived from 6” of movement before the hanger bottoms out. It will take and additional 2000lb, and 2500lb respectively above each rating to completely compress the springs.
11.85.000.00 11.85.000.01
2000lb Rating 3000lb Rating
Load (lb.) Deflection Remaining(in) Spring Height Load (lb.) Deflection Remaining(in) Spring Height
- 11.56 30.00 - 11.56 30.00
500 10.23 28.67 500 10.55 28.98
1000 8.90 27.34 1000 9.53 27.97
1500 7.57 26.01 1500 8.51 26.95
2000 6.24 24.68 2000 7.50 25.93
2500 4.92 23.35 2500 6.48 24.92
3000 3.59 22.02 3000 5.46 23.90
3500 2.26 20.70 3500 4.45 22.89
4000 0.93 19.37 4000 3.43 21.87
4500 2.42 20.85
5000 1.40 19.84
5500 0.38 18.82
K (lb./in) 376 K (lb./in) 492
Assembly Weight 129 lb. Assembly Weight 143 lb.
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 11 | 49
Operational Safety Mechanisms
Contact Points during Operation – During operation it is advised that only the operator touches the
equipment, and in designated contact points. Those points consist of the control handles, and the 2 side
handles of each tong. Tether straps are recommended to position the equipment by other personnel.
Pinch Point Markings – Special care should be paid to locations that are marked as pinch points.
Wire Ties – The wire ties are to ensure that the lifting assembly bolts are retained via secondary
retention, and to ensure the door switch is not tampered with. Opening the door while spinning the
rotary has the potential to shock load the transmission, which can cause a critical failure. Removal of
wire ties will void the warranty.
Door Switch – The door switch is designed to disable tong motor function if the door is opened. The
door must be closed during operation as it is a valuable safety mechanism as well as a critical structural
support for the body.
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 12 | 49
Installation/Setup
Transportation to the Job Site
Each piece of Starr
Equipment has a designated
lifting point, and only that
point should be used.
Equipment should also be
lifted completely off the
ground by properly sized
lifting equipment. See the
figure to the right for Tong
Lifting point location.
If levelling of the power tong
is required, an adjustment
can be achieved through the
turn buckle assembly of the
hanger system.
Each Starr Power Tong is designed to utilize a spring hanger; therefore it is highly advised that they are
used during normal operations. Once the equipment is located to its place of operation, it should be
lifted from the spring hanger. For tongs with a backup, another spring should be added to the spring
hanger assembly to ensure it has enough spring force to support the weight of the tools.
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 13 | 49
Rigging Up the Equipment
Hydraulic connections should be fully connected, kept free of dirt, and inspected for leakage prior to
use. See Equipment Specifications for Hydraulic supply requirements.
NOTE: The Return line should always be larger than the pressure line.
Operation Starr Equipment should be run/rigged by competent individuals that have been properly trained in the
safe operation of Hydraulic Power Tongs. Your safety is in your hands.
Valve Operation
The hydraulic power tong is equipped with a variety of valves, cylinders, and motors within its hydraulic
power system. The following is a list of how the related control levers operate in relation to this system.
The operation of the listed control levers have a proportional speed to the distance the control lever is
moved from the neutral position.
Lever Motor Backup Lift
Cylinder
Position Left Center Right
Push Makeup Clamp Lower
Neutral
Pull Breakout Release Lift
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 14 | 49
Shifting Gears
High Torque: Rotating the control lever in the
downward direction will cause the power
tong to shift into the low speed (high
torque) mode.
Low Torque: Rotating the control lever in the
upward direction will cause the power tong
to shift into the high speed (low torque)
mode.
Neutral: The neutral position is between the
two mentioned positions. Unlike the other
control levers, this lever will not return to
the neutral position upon release and must
be manually moved.
To adjust the force required in order to shift gears, loosen the lock nut on the side of the shifter
assembly. By turning the bolt clockwise, you will increase the force required to shift gears, while turning
the bolt counter clockwise will decrease the force required to shift gears. Ensure the locknut is
retightened after completing the shifting force adjustments.
Note: It may be necessary to bump the motor slightly while shifting gears if the gear train is out of
alignment. Shifting with the motor in operation may damage the drive train.
Hydraulically Shifting Motor Speeds
High Speed (H) – Low Torque
Low Speed (L) – High Torque
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 15 | 49
Make/Break Pin
NOTE: To place the pin in its required position, the cage plate opening must be aligned with the door.
Lift the pin and place at approximately the 11 O’Clock position for makeup, and 1 O’Clock for break out.
Adjusting the Brake Band
The brake band is designed help the jaws bite the pipe in makeup, and release in break out.
In some cases, the bite/release can be improved by tightening the brake band via the lock nut at each
end. There is a limit to its tightness, as burning fibers can be smelled during operation.
Snub Line
When utilizing a snub line, an inline tension load cell is to be used. Starr Power Tongs are designed to
operate with a 36” torque arm length that is “T’d” to the snub-line. If the snub-line is not perpendicular
to the tong, then the torque gauge may present an inaccurate reading.
Make Pin Orientation Brake Pin Orientation
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 16 | 49
Connecting (Make-Up)
1. Verify snub line, and tension load cell
are properly installed and secured.
2. Ensure the hydraulic system has been
energized and is prepared for use.
3. Set Make/Break Pin
4. Test Spin (Few seconds)
5. Open door and test bite first joint of
pipe. (Make adjustments if necessary)
6. Shift the unit into high gear (high speed,
low torque) and start rotation by
pressing the actuation control forwards.
This will begin threading the tubing
together at high speed. Do not shift
gears while rotating.
7. Shift as necessary.
8. Apply rated make up torque to pipe.
9. Release and Remove from pipe.
10. Repeat steps 5-9 for length of job.
Change jaws as needed.
11. When finished with the job, hoist the
unit from the drill floor. Personnel will
need to stabilize the unit during the
lifting and lowering operations to
prevent collisions with equipment.
Disconnecting (Break-Out)
1. Verify snub line, and tension load cell
are properly installed and secured
opposite of the operator.
2. Ensure the hydraulic system has been
energized and is prepared for use.
3. Set Make/Break Pin
4. Test Spin (Few seconds)
5. Open door and test bite first joint of
pipe. (Make adjustments if necessary)
6. Shift the unit into high gear (high speed,
low torque) and start rotation by
pressing the actuation control forwards.
This will begin threading the tubing
together at high speed. Do not shift
gears while rotating.
7. Shift as necessary.
8. Apply rated make up torque to pipe.
9. Release and Remove from pipe.
10. Repeat steps 5-9 for length of job.
Change jaws as needed.
11. When finished with the job, hoist the
unit from the drill floor. Personnel will
need to stabilize the unit during the
lifting and lowering operations to
prevent collisions with equipment.
Maintenance
Cleaning
The tongs and backup are to be thoroughly
cleaned with a petroleum-based cleaning agent
after all jobs and prior to storage. It is good
practice to occasionally remove the top tong
plate along with the motor and valve assembly
in order to clean them along with the normally
enclosed gears, rollers, and other internal
components.
Ensure the work area is protected and that
cleaning components are contained and
disposed of in accordance to your company’s
disposal guidelines.
Grease Locations (Monthly)
a. Cam Followers (5 Squirts) b. Bearing Caps (10 Squirts) c. Half Shafts (10-20 Squirts) d. Door Shafts (20-30 Squirts)
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 17 | 49
Hydraulic Fluid
While filtering hydraulic fluids, a filter of ten (10) microns or better is to be utilized. If contamination
occurs, immediate action should be taken to prevent excessive wear to the system components. This
may include flushing the system, filtering the hydraulic fluid, or a complete replacement of the fluids.
Torque Gauge
Torque gauges are to be calibrated by qualified factory personnel only in order to ensure the gauge
reads correctly in relation to its paired load cell and hydraulic power tong unit. It is essential the arm
length of the power tong unit be incorporated into the calibration procedure so the correct torque
reading will be displayed by the gauge. If the load cell is not calibrated taking the arm length into
account, an incorrect torque reading will be displayed by the gauge.
Two options are provided for torque gauge assemblies: the tension type, which is configured in line with
the snub line assembly (which is usually used when only the tong is present), and the compression type,
which is positioned between the backup and the rear leg weldment assembly. Both types must be
configured correctly in order to measure make-up and break-out procedures correctly.
Torque Gauge and Tension Load Cell
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 18 | 49
Torque Gauge and Compression Load Cell
All load cells and torque gauges are supplied as a matched pair from the factory. Substitutions are not
permissible. Ensure that the proper load cell and torque gauge for the power tong arm length have
been utilized. Unit serial numbers are identified on the calibration certificate as reference to which
units are matching pairs.
If a unit is suspected of malfunction or is required to be replaced, return the matching pair of equipment
to the factory for repair, replacement, and/or calibration.
Accessories List
Acc
esso
ries
P/N Description
19-207120-141-SPT 36" x 40k T/T COMPRESSION SYSTEM w/ 12.0 in² LOAD CELL 5' HOSE
19-207400-150-SPT 36" x 40k T/T TENSION SYSTEM w/ 4.0 in² LOAD CELL
SC100552 Idler Gear Encoder Assembly
200276 Lift Cylinder Assembly w/ Fitting and Hose Kit
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 19 | 49
Spare Parts List
13
-5/8
Description P/N Quantity Recommended
Door Cylinder 02.82.000.00 1
Make/Break Pin 05.131.005.00 1
Motor Gear 10.90.003.01 1
Brake Bands 12.130.001.00 2
Door Switch 14-987765 1
Jaw Pivot Bolts 20.131.001.00 2
Jaw Rollers 20.131.002.00 2
Jaw Pins 20.131.003.00 2
Sun Cartridge Relief Valve T08-1625 1
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 20 | 49
Assembly Drawings
109.35.03.33.01 – 13 5/8” TONG ASSEMBLY, 35,000 FT-LBS @ 3000PSI, 15IN^3
MOTOR 2-SPEED, VG35, 3-SECT (TONG, BACKUP, LIFT CYL.), STANDALONE
MOUNTING KIT
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 21 | 49
01.130.000.00 – BODY ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 22 | 49
02.131.000.00 DOOR ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 23 | 49
02.131.001.00 DOOR FRAME ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 24 | 49
02.133.000.00 DOOR SWITCH ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 25 | 49
03.131.000.00 SUPPORT ROLLER ASSEMBLY(TYPICAL), 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 26 | 49
03.133.000.00 SUPPORT ROLLER ASSEMBLY (LATCH), 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 27 | 49
03.134.000.00 SUPPORT ROLLER ASSEMBLY (DOOR PIVOT), 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 28 | 49
04.131.000.00 ROTARY ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 29 | 49
06.131.000.00 ROTARY IDLER ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 30 | 49
06.132.000.00 PINION IDLER ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 31 | 49
07.131.000.00 PINION ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 32 | 49
08.131.000.00 CLUTCH ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 33 | 49
09.131.000.00 SHIFTER ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 34 | 49
10.130.000.00 MOTOR ASSEMBLY. 15 2-SPEED, 13 5/8”
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 35 | 49
10.130.000.01 MOTOR ASSEMBLY, 21 2-SPEED, 13 5/8”
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 36 | 49
10.130.000.02 MOTOR ASSEMBLY, 23 2-SPEED, 13 5/8”
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 37 | 49
10.131.000.00 MOTOR ASSEMBLY, 15 SINGLE, 13 5/8”
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 38 | 49
10.131.000.01 MOTOR ASSEMBLY, 21 SINGLE, 13 5/8”
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 39 | 49
10.131.000.02 MOTOR ASSEMBLY, 23 SINGLE, 13 5/8”
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 40 | 49
11.85.000.00 SPRING HANGER ASSEMBLY, 2000 LB RATING
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 41 | 49
11.85.000.01 SPRING HANGER ASSEMBLY, 3000 LB RATING
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 42 | 49
11.130.000.00 LIFTING ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 43 | 49
11.131.000.00 RIGID BALE ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 44 | 49
12.130.000.00 UPPER BRAKEBAND ASSY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 45 | 49
12.131.000.00 LOWER BRAKE BAND ASSEMBLY, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 46 | 49
15.130.000.00 STAND ALONE MOUNTING KIT, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 47 | 49
15.131.000.00 STARRBACKUP MOUNTING KIT, 13 5/8” TONG
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 48 | 49
15.131a.000.00 FRONT LEG ASSEMBLY, 43 3/4” OAL
Equipment Manual, 13 5/8” Power Tong
EM-109, REV 1 P a g e 49 | 49
15.131b.000.00 REAR HANGER ASSEMBLY, 13 5/8” TONG
top related