elimination of waste your workplace - you are the expert - you know what your work site needs what...

Elimination of WasteElimination of Waste

Your Workplace

- You are the expert

- You know what your work site

needs

What is 5S?

What is 5S?

5S

5S Process Purpose1. To learn how to identify and

eliminate waste

2. To improve your work environment- Safety- People- Quality- Responsiveness- Cost

The Process: 5 StepsThe Process: 5 Steps

• Clear by red tagging

Sort

• Clean it

SweepStandardize• Establish Standards

•

Sustain

Discipline (Practice) Eliminate

Waste

Straighten

• Get Organized

Workplace Organization thru

Visual Controls

How?How?Your

Workplace

- You are the expert

- You know what your work site

needs

Visual Workplace: The 5 S's

Straighten

SweepStandardize

SustainEliminate

Waste

Sort

The 5 S’s: Visual Workplace

1. Sort – Sort through items, keep only what is needed while disposing of what is not.

2. Straighten (orderliness) – “A place for everything and everything in its place.”

3. Shine (cleanliness) – The cleaning process often acts as a form of inspection that exposes abnormal conditions.

4. Standardize – Develop systems and procedures to maintain and monitor the first three S’s.

5. Sustain (self-discipline) – Maintaining a stabilized workplace in an ongoing process of continuous improvement.

5S Working FlowDiscuss Red Tag Standards

Complete Red Tagging Process

Tour / Improvement Review

Straighten & Sweep (Waste Elimination)

Tour / Improvement Review

Set Standards & Make Visual

Develop PMP Checks & Assignments

Tour / Improvement Review

Establish Continuous Improvement Board / Wall

Assign Remaining Open Items

Summarize / Wrap-up

Set Standards

Standardize

Sustain

Sweep

Straighten

Sort RED RED TAG

TAG

Define the Purpose

Straighten

SweepStandardize

Sustain

Sort

Straighten

SweepStandardize

Sustain

Sort

Straighten

SweepStandardize

Sustain

Sort

Straighten

SweepStandardize

Sustain

Sort

Why Standardize & Make Visual

Why do we standardize ?

- Defines a place for everything

- Establishes a baseline for continuous improvement

Why do we make things visual ?

- Promotes adherence to standards

- Abnormalities become obvious

- Everybody can be inspectors!

Discipline In Process

Processes require ongoing inspection and follow-up to ensure "Standardized Work" is sustained.

Standardize

InspectSustain