dwsi (fmd) profile and project details 20140528

DongWoo Surfacetech India Pvt. Ltd.

Company Profile & Project details

Reg. Office & works:

Plot No. 126, Mappedu

Samathuvapuram.

Ulundai post. Thiruvallur District,

Tamilnadu, Pin – 602 105

Phone:- +91 44 27699814,15

Website : www.dwsi.co.in

2015.05.28

1

Welcome & sincere Greetings

For more than 30 years DONGWOO has been serving Korean market and

important customers of the world with software and hardware in the field

of Heat treatment, Plasma coating and other various Surface engineering

techniques. We believe we can better serve our precious customers by being

able to communicate reciprocally the knowledge, experiences, and even

theories in two aspects- hardware and software.

Now we have come to India mainly to provide support to Hyundai Motor

company which is our prime customer and we also want to support company which is our prime customer and we also want to support

developing Indian Automotive and Heat treating industry.

Regarding service 'high quality & excellent ON TIME service' is our motto.

We have a team of well prepared and dedicated people to carry out small

important contribution to Indian industry, equipped with state of the art

machinery for Heat & Surface Treatments.

Thank you very much.

For Dongwoo Surfaceteach India Pvt. Ltd.

Soo-Jin, Chung

Chairman 2

SeoulSeoulSeoulSeoul

Head office & Factory Head office & Factory Head office & Factory Head office & Factory Head office & Factory Head office & Factory Head office & Factory Head office & Factory

(Shiheung)(Shiheung)(Shiheung)(Shiheung)(Shiheung)(Shiheung)(Shiheung)(Shiheung)

Locations : KOREALocations : KOREALocations : KOREALocations : KOREALocations : KOREALocations : KOREALocations : KOREALocations : KOREA

Daegu FactoryDaegu FactoryDaegu FactoryDaegu FactoryDaegu FactoryDaegu FactoryDaegu FactoryDaegu Factory

Company Profile

Pu SanPu SanPu SanPu San

Tae JeonTae JeonTae JeonTae Jeon

Ulsan FactoryUlsan FactoryUlsan FactoryUlsan FactoryUlsan FactoryUlsan FactoryUlsan FactoryUlsan Factory

SeoHaeAn FactorySeoHaeAn FactorySeoHaeAn FactorySeoHaeAn FactorySeoHaeAn FactorySeoHaeAn FactorySeoHaeAn FactorySeoHaeAn Factory

(Dangjin)(Dangjin)(Dangjin)(Dangjin)(Dangjin)(Dangjin)(Dangjin)(Dangjin)Dae GuDae GuDae GuDae Gu Bu SanBu SanBu SanBu San

3

Locations : Overseas Locations : Overseas Locations : Overseas Locations : Overseas Locations : Overseas Locations : Overseas Locations : Overseas Locations : Overseas

Company ProfileCompany Profile

Chennai, IndiaChennai, IndiaChennai, IndiaChennai, IndiaChennai, IndiaChennai, IndiaChennai, IndiaChennai, India

-4-

Tienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, ChinaTienjin & Beijing, China

Chikarang, IndonesiaChikarang, IndonesiaChikarang, IndonesiaChikarang, IndonesiaChikarang, IndonesiaChikarang, IndonesiaChikarang, IndonesiaChikarang, Indonesia

Shanghai, ChinaShanghai, ChinaShanghai, ChinaShanghai, ChinaShanghai, ChinaShanghai, ChinaShanghai, ChinaShanghai, China

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DETAIL

7th March 2006

LAND 32,400 m2

BUILDING 8,250 m2

Rs 65 Crores (USD 14.8M)

AREA

CLASS

FOUNDATION

INVESTMENT

About our company in India

Rs 43 Crores (USD 9.5M)

120 PERSONS (Regular)250 PERSONS (Contractor)

Commercial heat treatment for automotive & other parts

Industrial furnace manufacturing

Plasma nitriding PVD coatingsfor mold & dies, tools and

automotive parts (in future)

EMPLOYEE

SCOPE OF BUSINESS

TURNOVER

5

Our milestonesOur milestones

2006.3

2006.12

2008.1

2008.8

2007.12

2009.9

2008.1

Foundation of the factory

Start of factory construction

Commercial mass production for HMI (T/M Gear & Shaft)

Commercial mass production for TIMKEN (Bearing)

Completion of factory construction

Wax melting Furnace Delivered to YBI

Commercial mass production for TaeYang Metal (Fastener)

2009.9

2009.11

2009.12

2010.2

2011.2

2011.6

2011.6

Wax melting Furnace Delivered to YBI

Al. melting Furnace Delivered to DAERIM

Commercial mass production for DAS (Seat) and TIDC (Clutch)

TS16949 (ISO9001) Certification

SQF–1000Kg (3 Chamber) Exported to Korea

Commercial mass production for NSK (Bearing)

Commercial mass production for IP Rings (Gear & Pinion)

2010.7 T5 Aluminum Heat treating Furnace Delivered to HMI

2011.7 Commercial mass production for TaeYang Metal (Pinion) 6

Our milestonesOur milestones

2011.8

2011.6

2012.1

2012.8

2011.12

2012.1

MBF-400Kg/hr delivered to NSK–ABC Bearings

Commercial mass production for ILJIN (Bearing)

T6 Aluminium heat treatment furnace delivery to Deltronix

Isothermal annealing furnace delivery to Musashi Auto Parts

Aluminium holding furnace (8ton) delivery to Deltronix

Preheating furnace delivery to Musashi Auto Parts

2012.12

2013.7

2013.8

2013.11

Die heat furnace delivery to Renault Nissan India

CVJ continues tempering furnace (2Nos) to Hyundai Wia

Commercial mass production for Hyundai-WIA (Inner Race)

Commercial mass production for Automotive Axle

2014.1 Gas Generator delivery to BorgWarner India

2013.8 Commercial mass production for WooSu (Spider)

2013.8 Isothermal annealing furnace 1400 Kg/hr delivery to Musashi Auto

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Factory View

8

Facility Manufacturing Division

As on today more than 500 heat treatment / surface treating systems are

supplied by us to the precious customers all over the world

We will continuously exert ourselves in to developing more productive,

efficient, cost saving, eco friendly and reliable systems, not only in

hardware but in software as well, so that our precious customers and

ourselves may together be satisfied along with our on-time after service

readiness 9

Facility Manufacturing Division

10

Organization of manufacturing division

KOREA

Organization of Facilities Manufacturing Division (DWSI FMD)

R & D Center

Heat

Treatment

Division

MD CEO

Manufacturing

Division

INDIA

Manufacturing

Division

Heat

Treatment

Division

Marketing ProcurementMechanical Manufacturing ServiceElectric DesignMarketing ProcurementManufacturing

Work Scope and Support Work Scope and Support to India (DWSI)▶▶▶▶ Design -Mechanical and Electrical (Partly modify to Indian specification) ▶▶▶▶ Design -Mechanical and Electrical▶▶▶▶ Drawing- Mechanic and Electrical (Partly modify to Indian specification) ▶▶▶▶ Drawing- Mechanic and Electrical▶▶▶▶ Manufacturing ▶▶▶▶ Manufacturing ▶▶▶▶ Erection and commissioning ▶▶▶▶ Support technician for manufacturing (Mechanical, Electrical)▶▶▶▶ Testing and trials ▶▶▶▶ Supply key components and special parts▶▶▶▶ Supervision support for manufacturing▶▶▶▶ Supervision support for Testing and Trial at customer site▶▶▶▶ Supervision support to overseas factory (India, China)

Dept. Dept.Section

Electric

Section

Dept.

Mechanical

Section

Electric

Section

Eng. Dept.Section

Service

Enginnering

Dept.

Mechanical

Section

Dept. Dept.Section

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1. Batch type heat treatment furnaces (SQF) -Oil and Salt quench

2. Continuous type heat treatment furnaces - Oil and Salt quench

3. Batch type and continuous type austempering furnaces

4. Mesh belt type continuous heat treatment furnaces - Oil and salt quench

5. Vacuum furnaces

6. Aluminium heat treatment furnaces

7. Aluminium melting and holding furnaces

Range of products

7. Aluminium melting and holding furnaces

8. Pit type heat treatment furnaces

9. Rotary hearth and rotary retort furnaces

10. Bogie hearth furnaces

11. Billet heating furnaces

12. Tempering furnaces-Batch and continuous type

13. Pre heating furnaces

14. Washing machine -Vacuum, alkali , hot water

15. Gas generators -Endothermic and exothermic

16. Spares and accessories 12

Facility details in Manufacturing division.

1) Building Area : 1,900㎡

2) Main facility 2) Main facility 2) Main facility 2) Main facility Unit Q'TYset 1set 1LatheShering machine Machinaries set 1set 1Milling machine set 1set 1Band saw machine set 1Folding nachineRolling machineShering machine

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Man Power Data

1) Skilled Man Power Details of FMD(KOREA SUPERVISOR)

20~15 15~10 10~5 5~3 3~0

Fitter 1(1)(1)(1)(1) 2 5 8(1)(1)(1)(1)

Welder 2 2 5 9

Pipe Worker (1)(1)(1)(1) 1 1 1 2 5(1)(1)(1)(1)

Electrical Technician (1)(1)(1)(1) 3 5 8(1)(1)(1)(1)

Brick Worker (1)(1)(1)(1) 1 4 4(1)(1)(1)(1)

Helper 12 12

Total 46464646(4)(4)(4)(4)

Sub TotalWorker DetailExperience (year)

2) Design Capability

30~25 25~20 20~15 15~10 10~5

Mechanical 1 1 2 1 2 7

Electrical 3 2 1 6

Mechanical 4 4

Electrical 3 3

Total 20

Experience (year)Sub TotalDesign Dept.

KOREA

INDIA

Total 46464646(4)(4)(4)(4)

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Fabrication Capa. Data

1) Fabrication Capacity / Year

Unit Q'TY

nos. 20

nos. 5

nos. 4

Tray SizeEquipment

750W x 1220L x 750H mm

750W x 750L x 750H mm

500 Kg/hr

BCF

CCF (6 Trays)

Mesh Belt Continuous Furnace nos. 4

nos. 2

500 Kg/hr

T5, T6 (1,000,000nos./yr)

Mesh Belt Continuous Furnace

Aluminium Continuous Furnace

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Facility Manufacturing Division

16

Facility Manufacturing Division

Our Equipment at customer's site

Aluminium Melting Furnace - DaeRim Wax Melting Furnace - YBI 17

Facility Manufacturing Division

Our Equipment at customer's site

Aluminium T5 Continuous Furnace - HMI 18

Facility Manufacturing Division

Our Equipment at customer's site

Mesh Belt type Continuous Furnace

(400Kg/hr) – NSK-ABC BearingsMesh Belt type Continuous Isothermal

annealing furnace 650 Kg/Hr –Musashi

auto parts

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Facility Manufacturing Division

Our Equipment at customer's site

Mesh Belt type Continuous Isothermal annealing furnace 1400 Kg/ hr

Musashi auto parts

Online automatic loading system from forging line

20

Our Equipment at customer's site

Facility Manufacturing Division

Continuous Type aluminium T6 , Melting and holding furnace - Deltronix 21

Our Equipment at customer's site

Facility Manufacturing Division

Stress Relieving furnace – Renault Nissan. 22

Our Equipment at customer's site

Facility Manufacturing Division

Continues tempering furnace – Hyundai Wia. 23

Our Equipment at customer's site

Facility Manufacturing Division

Gas generator control system

Fully automatic gas control system by

Endoinjector with PLC and touch

panel .

The Endoinjector , significaly reduces

operating costs by eliminating gaswaste.The

fuel injection design automatically provides

gas mixture on demand, providing only as

much endothermic gas as your furnace

require.

Endogas generator 4000 CFH (Air cooled type)

- Borgwarner and Gandhi Special Tubes 24

Our Equipment at customer's site

Facility Manufacturing Division

Batch type Austempering furnace line

Nelcast LtdBatch type Martempering furnace line

Texspin Ltd 25

Our Major Customers – Equipment

S.NO CUSTOMER EQUIPMENT QTY DELIVERY

1 YBI (Sriperumbudur) Wax Melting Furnace 1 set Oct.2009

2 Daerim auto Aluminum Melting Furnace 1 set Nov.2009

3 Hyundai Motor India Aluminum T5 Continuous Furnace 1 set May. 2010

4 DHT (Korea) SQF-1000Kg (3-Chamber ) 1 set Feb. 2011

5 NSK-ABC Bearings MBF-400Kg/hr 1 set Aug.2011

6 Deltronix IndiaAluminum T6 Continuous furnace, Aluminum Holding furnace (8T)

1 set Jan. 20126 Deltronix IndiaAluminum Holding furnace (8T)

1 set Jan. 2012

7 Musashi Autoparts India (Delhi) 2-Chamber Preheating furnace 1 set Jan. 2012

8 Musashi Autoparts India (Delhi)Mesh belt type isothermal annealing furnace.

1set Aug.2012

9 Renault Nissan Die Heat furnace 1set Dec. 2012

10 Hyundai Wia Mesh belt tempering furnace 2set July.2013

11 Musashi Autoparts(Delhi)Mesh belt type isothermal

annealing furnace. (1400Kg/hr)

1

setAug.2013

12 Borgwarner –ChennaiEndo gas generator 4000CFH

(Air cooled with endoinjector 1set Feb.2014 26

S.NO CUSTOMER NAME EQUIPMENT QTY DELIVERY

13 Gandhi special tubesEndo gas generator 4000 CFH , Advanced model

2set Sep. 2014

14 Nelcast LtdBCF (SQF ) Austempering (ADI) Furnace

1set Feb. 2015

15 Texspin BearingsBCF (SQF) Salt quench (Martempering)

1set March.2015

Our Major Customers – Equipment

Ongoing Projects – Equipment

S.NO CUSTOMER NAME EQUIPMENT QTY DELIVERY

1 Flash Viven MachiningContinuous carburising salt quench furnace full line

2 set Nov. 2015

2 NSK bearingsAutomatic loading unloading system for MBF

1 set May. 2015

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H.T Shop inside view

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H.T Shop inside view (Continuous Furnace Line)

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Heat treatment division (Equipment)

1 4

2 2

3 4

4 2

5 5

6 2

7 2

8 2

Alkaline Washing Machine

Hot Water type Post Washing Machine

Low temperature Tempering Furnace

Sealed Quench Furnace (Oil Quench)

Carburizing Furnace (Salt Quench)

Carburizing & Annealing Furnace

Automobile

Continuous Gas Carburizing Furnace (Salt quench)

Degreasing Furnace

8 2

9 1

10 1

11 4

12 2

13 2

14 2

15 4

16 4

17 2

18 1 Fastener ItemsMesh Belt type Continuous Furnace

Low temperature Tempering Furnace

High temperature Tempering Furnace

Endothermic Gas Generators

Automatic type Bend Removal Press

Preheating Furnace - Electrical Heating

Multi Table type Shot Peening M/C

AutomobileTransmission parts &Other engineeringComponents

Manual type Bend Removal Press

Automatic Hanger type Shot Blasting M/C

Hanger type Manual Shot Blasting M/C

Induction Heating & Plug Quenching Machine

30

Quality Assurance FacilitiesQuality Assurance Facilities

31

Heat Treatment – Major PartsHeat Treatment – Major Parts

WooSu SpiderHyundai-WIA Iner Race

HMI Transmission Gear & Shaft IP Rings Pinion & Gear

TIDC Clutch & Others

TaeYang Metal Fastner

DAS Seat Parts

NSK-ABC Bearings Bearing ILJIN BearingTaeYang Metal Pinion 32

Our Major Customers – Heat Treatment

S.NO CUSTOMER PROCESS DETAILS STATUSREMARK

S

1 Hyundai Motor IndiaComplete Heat treatment- T/M Gear parts

Mass production

2 NSK-ABC BearingsBearings Heat treatment –Hardening and tempering

Mass production

3 TaeYang MetalHardening and tempering- Automobile Fasteners

Mass production

270 ton/month

4 DAS IndiaCarbonitriding- Automobile Seat Components

Mass production

5 Integral Components CarbonitridingMass production

6 TIDC IndiaCarburising - Automobile Clutch Parts

Mass production

7 IP RingsCarburising- Automobile Gears

Mass production

8 Iljin AutomotiveBearings Heat treatment –Hardening and tempering

Mass production

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Lets move together

THANK YOU 34