dr.-ing. erwin baur m-base engineering + software …...– biobased carbon content, density •...

M-Base Engineering + Software GmbH

Dr.-Ing. Erwin Baur

M-Base Engineering + Software GmbH

The Information Problem with Bio-Materials

M-Base Engineering + Software GmbH

Introduction M-Base

End Users Plastics Producers

M-Base Engineering + Software GmbH

M-Base

www.materialdatacenter.com

Biopolymer Database

Design

Material Modeling and Simulation

CAMPUS®

Introduction M-Base

M-Base Engineering + Software GmbH

www.materialdatacenter.com

M-Base Engineering + Software GmbH

•  always select the technically* best suited material

•  never prefer a material for political or emotional reasons

Principal Rule of Engineering Material Selection

*this includes economics

M-Base Engineering + Software GmbH

•  public interest in “green” solutions

•  industry is interested in biobased materials

•  CO2 footprint becomes a selection criteria

•  information is needed

Chances and Needs

M-Base Engineering + Software GmbH

•  Category 1 Information about processing and end use properties is needed

•  Category 2 Ecological relevance compared to conventional materials must be documented

•  Category 3 high end support is expected

Information Problem

M-Base Engineering + Software GmbH

Information Projects

Bio Materials

M-Base Plastics Industry

German Federal Ministry of Food, Agriculture and Consumer Protecetion

Biopolymers Natural Fibers

M-Base Engineering + Software GmbH

Background

•  www.N-FibreBase.net

•  PP-NF Campaign

•  NF-Guidelines

•  Biopolymer Database

•  NFC-Simulation

•  German Biopolymer Network

•  LCA Software

Press Forming

Injection Molding

Compression Molding

Iowa State University

M-Base Engineering + Software GmbH

providers of bio materials

agricultural mentality

plastics industry

expectations

support

Mentality Firewall

M-Base Engineering + Software GmbH

Material Competence over the Supply Chain

M-Base Engineering + Software GmbH

processing equipment

raw material processor Tier 1 OEM

decision maker

Supply Chain

support

information

consumer

vague pressure

M-Base Engineering + Software GmbH

German Biopolymer Database

Data from Producers

sample material

uniform testing at University of Applied Sciences Hannover

project data

comparable searchable

producers' data

datasheets only

free at www.materialdatacenter.com

slow improvement

“drop-in” materials

•  little info

•  no/exotic standards

•  low quality

M-Base Engineering + Software GmbH

resin producers

agree about standards

each producer tests own

grades

run the system

Biopolymer

Database

free for end users

Long Term Plan

M-Base Engineering + Software GmbH

•  mechanical properties –  tensile modulus, stress/strain at

break…

•  thermal properties –  softening temperatures

•  barrier properties –  oxygen, steam

•  chem./phys. properties –  biobased carbon content, density

•  ecological valuation –  biodegradable

•  regional availability •  processing methods and

recommendation –  injection molding, extrusion…

•  additives –  lubricants, plasticiser

Content Biopolymer Database

definition “biopolymer“ = bio–degradable or bio-based

M-Base Engineering + Software GmbH

Final Goal

M-Base Engineering + Software GmbH

Example Datasheets

•  classical biopolymer

•  drop-in material

M-Base Engineering + Software GmbH

Bio-Feedstock

“classical“ PLA, PHB, starch-based, also

Natural-Fiber reinforced

“drop in“ existing technology

low level of documentation

and service

state of the art documentation and services

Different Categories of Bio-Material

M-Base Engineering + Software GmbH

•  Category 1 Information about processing and end use properties is needed

•  Category 2 Ecological relevance compared to conventional materials must be documented

•  Category 3 high end support is expected

Information Problem

M-Base Engineering + Software GmbH

New Project

Polymers Environmental Calculator

M-Base Engineering + Software GmbH

Raw Material

Compounding

Processing

Product

End of Life

Landfill

Recycling

Incineration (Energy Gain, CO2 Output)

Recycling (Energy Input, New Material)

Plastic Input of Energy up to this Point, CO2 Equivalent

Energy Input, CO2 Equivalent

Additives Fillers

Life Cycle Analysis

M-Base Engineering + Software GmbH

producers

plastic raw material use of fossile CO2 accumulated energy CO2 equivalent

end of life

compounding processing well known processes

Life Cycle Analysis

M-Base Engineering + Software GmbH

Energy Balance

M-Base Engineering + Software GmbH

Required Properties at Gate

•  Accumulated Energy

•  Accumulated Emissions

•  Density

•  Processing Temperature

•  Heat Capacity

•  Heat Value

•  Emissions when Incinerated

M-Base Engineering + Software GmbH

•  Category 1 Information about processing and end use properties is needed

•  Category 2 Ecological relevance compared to conventional materials must be documented

•  Category 3 high end support is expected

Information Problem

M-Base Engineering + Software GmbH

•  Design Support/CAE

•  Process Optimization

•  Prototypes

•  Trouble Shooting

•  Training/Literature

Expectations

M-Base Engineering + Software GmbH

•  datasheets

•  checklists for material selection

•  design rules

•  design catalogues

High Level Design Information

M-Base Engineering + Software GmbH

Design Guidelines for NF- Press Forming Source: Project NF-Guidelines

M-Base Engineering + Software GmbH

Design Catalogue: Stiffening of NF Press Forming Parts Source: Project NF-Guidelines

M-Base Engineering + Software GmbH

Ford Forschungs- zentrum

IAC Group

IfBB Hochschule Hannover Technische

Universität Clausthal

Hochschule Bremen

M-Base

University of Wisconsin

Simcon

Deutsches Kunststoff-Institut

Kunststoff-werk Voerde

Lyondell Basell

NFC-Simulation

NFC-Simulation

M-Base Engineering + Software GmbH

Integrated Simulation Mesh

flow orientation

mechanical simulation

M-Base Engineering + Software GmbH

FEM Crash Simulation Source: Ford Forschungszentrum

M-Base Engineering + Software GmbH

•  Category 1 Information about processing and end use properties is needed

•  Category 2 Ecological relevance compared to conventional materials must be documented

•  Category 3 high end support is expected

Information Problem

M-Base Engineering + Software GmbH

Thank you for your attention

www.m-base.de

info@m-base.de

+49 241 963 1450