construction and construction materials industry ... · innovative drive and automation solutions...

Drive Technology \ Drive Automation \ System Integration \ Services

Innovative drive and automation solutions for the construction and construction materials industry

2 Construction and construction materials industry

The construction industry places particularly high demands on drive engineering. On the

one hand, drive engineering components have to be as robust and durable as the machin-

ery used and work reliably even under the most extreme conditions. On the other hand,

high precision is mandatory, such as the accuracy required for certain positioning tasks.

The innovative products and solutions from SEW-EURODRIVE are the perfect choice when

looking for stable, powerful, and efficient drive solutions for the contruction and construc-

tion materials industry – SEW-EURODRIVE knows the requirements of this industry.

Drive solutions from SEW-EURODRIVE add drive to the construction and construction materials industry

3

The key to a tangible competitive edge are

innovative and energy-efficient concepts for the

construction and construction materials industry.

Maximum system availability is particularly

important for the individual processing steps.

From drive components of the comprehensive

modular system to individual MAXOLUTION®

system solutions, SEW-EURODRIVE can always

offer the components perfectly matching the

specific application. The global player focuses

on energy efficiency with products specifically

designed for this purpose. Its energy-efficient

solutions make a sustainable contribution to

meeting the European climate target of reducing

CO2 emissions by 20% to 25% over the next ten

years.

4 Product portfolio for the construction and construction materials industry

Trendsetting solutions for the construction and construction materials industry

To being able to utilize waste from the own saw-

mill in a meaningful way, Holzwerk Gebr. Schneider

GmbH has opted for a biomass power station.

The power station operated by Biopower SKW

GmbH covers the energy supply of the sawmill.

Waste is disposed of in an environmentally-

friendly manner and with excellent emission val-

ues. Smooth operation of this complex materials

processing system is ensured by gearmotors

and frequency inverters. They provide for reliable

material transport in many areas of the power

station. Automation technology of the drive

expert is the perfect choice when it comes to

solutions for fire, water, steam, and power.

SEW-EURODRIVE drive engineering solution:

– Gearmotors

– MOVITRAC® B frequency inverters

– MOVIDRIVE® B drive inverters

Powerful and large gear units are required when

it comes to lifting heavy loads. This is also the

case for the gantry crane company “Tobies

Kran- und Förderanlagen” from Speyer, Ger-

many, which ensures reliable container han-

dling at the Germersheim Rhine port. The stable

structure of the gantry crane is capable of lifting

loads weighing several tons. Such a solid ma-

chine construction technology requires powerful

drives for the lifting unit that are just as solid.

This power is provided by X series industrial

gear units from SEW-EURODRIVE.

SEW-EURODRIVE drive engineering solution:

– Hoist drive with X series industrial gear unit

– Travel drive and crane trolley drive with

KT127 helical-bevel gearmotors

Chain conveyor for transporting wood chips

Harbor gantry cran

The German company Loibl Allen-Sherman-Hoff

GmbH, headquartered in Straubing, Lower

Bavaria, is a manufacturer of machines and

systems for the materials preparation technology

with the focus on mechanical bulk materials

handling technology. A sidewall conveyor belt

can be used for nearly any type of bulk material

in a temperature range of approximately up to

+100 °C.

The conveying capacity of the application

amounts to 100 t/h. Drive and automation

technolgy from SEW-EURODRIVE contributes to

this high level of performance.

SEW-EURODRIVE drive engineering solution:

– KA107 helical-bevel gearmotors

– Helical-bevel double gearmotors

Sidewall conveyor belt for bulk material handling

Man and machine are exposed to the most extreme conditions in mining, the extraction of raw materials, or at the construction site.

The material used is subject to extremely irregular conditions, such as dirt, shocks, cold, heat or rain. Products and solutions of the drive

expert successfully implement all the requirements on the construction and construction materials industry. Following some examples of

successful cooperation of SEW-EURODRIVE and companies in the construction and construction materials industry.

Drive technology from SEW-EURODRIVE provides the

movement in the biomass power station

Rhine power – Industrial gear units for gantry cranes

Drive technology made by SEW-EURODRIVE transports

salt quickly and carefully

5

The carriage for placing pallets with precast con-

crete parts onto individual shelves is operated

with drive technology as well. Drive technology

made by SEW-EURODRIVE is also the ideal

choice for palletizing. Thanks to the power den-

sity and reliability, it forms the basis for millions

of drive variants and offers the optimum solution

for each application.

SEW-EURODRIVE drive engineering solution:

– Synchronous servo gearmotor for 3 axes

– MOVIDRIVE® B inverter in the control cabinet

AKW Apparate + Verfahren GmbH is a company

specialized in high-quality apparatus and plant

engineering and construction in the areas of

wet-mechanical processing of mineral raw

materials and environmental technology.

AKW Apparate + Verfahren also supports its

customers in the planning and implementation

of projects and has a global service network.

Drive and automation technology from SEW-

EURODRIVE is used in agitator applications of

SiC preparation plants in Norway. Approximately

450 gearmotors are operated in the two plants.

SEW-EURODRIVE drive engineering solution:

– Mains-operated helical gearmotors

Carriage for setting down precast concrete parts

Agitator for preparing silicon carbide suspensions

SOMMER Anlagentechnik GmbH is a company

specialized in the planning, design and imple-

mentation of production lines for the precast

concrete industry. The company offers concrete

spreaders for any type of concrete. The portfolio

of SOMMER is completed by competent support

in planning and implementation, and a global

service network. SEW-EURODRIVE is responsi-

ble for automating the systems and meets high

requirements in doing so. Drive and automation

technology from SEW-EURODRIVE lets the sys-

tem operate particularly profitably and reliably.

SEW-EURODRIVE drive engineering solution:

– Synchronous servo gearmotor for x and y axis

– Standard gearmotor for worm

– MOVIDRIVE® B inverter in the control cabinet

Concrete spreader

Efficient automation technology of the drive expert also

meets the high requirements on palletizing applications

Drive solutions for quick and efficient agitating

Drive technology from SEW-EURODRIVE controls all the

movements of the concrete spreader

Drive engineering components from SEW-

EURODRIVE do not only work in any climate

and under any operating conditions, they are

also very reliable, able to withstand high torque

loads, robust and safe. They offer high overload

capabilities, are dust-proof, particularly resistant

to corrosion and jet-proof. Automation technol-

ogy from the drive expert adds drive to construc-

tion and construction material applications in

gravel pits and mines, stone pits and clay pits,

concrete and precast concrete production.

6 effiDRIVE®: Energy-saving solutions

MAXOLUTION® – Individuelle Systemlösungen für jede Bewegung

: Energy-saving solutions that pay off

Saving energy is the top priority of modern construction projects today. This starts with the

production of the construction materials. A huge number of conveyor belts transports all

kinds of bulk material 24 hours a day. Continuously running drives are installed in many

companies. They offer energy saving potential that can be tapped with small investments

and short amortization times. Finding “hidden” energy users, determining their energy

saving potential, and showing alternative solutions is part of our comprehensive solution

competence.

7

Energy consulting “made by SEW-EURODRIVE”

can be tailored to meet individual needs.

At www.sew-energy-saving.com you find

tools and resources available round the clock,

such as:

1. Energy saving calculator

2. Energy consumption analysis

3. IE Guide

“Energy saving aid”: Energy consulting, tools and resources

Modular energy saving system: The product portfolio for more energy efficiency

1. Gearmotors and frequency inverters:

– MOVIDRIVE® and MOVITRAC® inverters

with intelligent DC link coupling or optional

regenerative power supply unit for recycling

released energy.

– Motors from the modular DR motor system

meet energy efficiency classes IE2, IE3 and

IE4.

– Helical-bevel gear units of the K19 and K29

sizes.

2. Decentralized drive systems:

– The mechatronic drive system MOVIGEAR®

meets energy efficiency class IE4 (Super

Premium Efficiency; “Energy-Efficient Plan

Technology” certified by TÜV SÜD standard)

just like the DRC electronic motor.

– Energy-efficient decentralized controllers

such as MOVIFIT® or MOVIPRO®.

3. Servo drive systems:

– Such as MOVIAXIS® multi-axis servo inverter,

combined with regenerative power supply

modules, storage or compact supply modules

(energy recycling).

8

®

DriveBenefits – Customized process solutions for your entire value creation chain

Overview of benefits

– Measurable cost savings

– Less expenditure of time

– Increased process safety

– Increased efficiency

– Enhanced process automation

New DriveBenefits modules available

for you

– Efficient variant management with new

functions in the DriveConfigurator

– Compact overview of technical product data

with the SEW Product ID

DriveBenefits from SEW-EURODRIVE offer a variety of practice-oriented possibilities to

accelerate processes in every value creation phase, to simplify these processes, and

to handle them in a cost-optimized manner. Selecting the suitable DriveBenefit modules

and combining them to form an overall concept will give you sustainable benefits.

DriveBenefits – an integrative and comprehensive

portfolio from which the matching components

can be selected in a flexible manner to suit the

various requirements.

Consistent and integrative

SEW-EURODRIVE – Services

4. O

pe

ratio

n a

nd s

pare

parts procurement

1. E

ngin

eerin

g and selection2. Order and procu

rem

ent lo

gis

tics

3. Material fl

ow a

nd sta

rtup

BENEFITS

9

1. Engineering and selection

– DriveConfigurator*

– DriveCAD*

– SEW Workbench*

– EPLAN® macros

2. Order and procurement logistics

– Electronic data interchange – EDI

– Customized procurement logistics

– Electronic invoicing

3. Material flow and startup

– Order-specific documentation*

– Order tracking*

– Intelligent material flow – DriveTag

4. Operation and spare parts procurement

– Spare parts ordering*

– Spare parts inquiry*

– SEW Product ID

* Available via the DriveGate® customer portal

Overview of DriveBenefits modules

You find more information on DriveBenefits at www.sew-eurodrive.com/drivebenefits.

10 SEW-EURODRIVE – Services

The individual CDS® system modules can be

combined freely to form an individual service

package. In this way, we provide exactly

the modules you need to meet your specific

requirements. The result will be higher system

availability with downtimes reduced to a

minimum. In other words, green light for your

production.

Green light for your

production

CDS® – Complete Drive Service from SEW-EURODRIVE offers plant operators a complete

service portfolio for all areas of drive technology. All services are based on decades

of practical and comprehensive experience that SEW-EURODRIVE has gained from the

challenging requirements of the construction industry. We offer exactly the service that

you need for your drive technology under the harsh conditions of the construction and

construction materials industry – it doesn’t matter when and where you need it.

CDS® – Complete Drive Service The modular service concept

11

24-hour service hotline

0800 SEWHELP / 0800 7394357

Permanent availability (24 h/7 days)

of our SEW experts

Startup service

On site startup and

production support

Inspection and maintenance service

Complete package for permanent and

plannable drive availability

Spare parts service

Original parts of the manufacturer –

individual parts or the entire set

Industrial gear unit service

Complete service from one supplier also

for large gear units

Retrofit service

Individually matched successor and

retrofit packages

CDM® maintenance management

Comprehensive concept:

Entire drive technology is collected >

central web database >

support for drive technology

Installation consulting service

Visual inspection of the installation situation

of all drive engineering components

Application programming service

Creating customized drive-component

software

Repair service

Maintenance and overhaul work

of components from SEW-EURODRIVE

and products of other manufacturers

Express assembly service

Quick provision of complete gear units,

motors, gearmotors, and electronics

Collection and delivery service

Entire logistics coordinated

Condition monitoring service

Systematic condition analysis using

the latest measuring methods

Training service

Customized training on site

or at SEW-EURODRIVE

The CDS® system modules – Our services at a glance

SEW-EURODRIVE

Driving the world

Drive Technology \ Drive Automation \ System Integration \ Services

SEW-EURODRIVE is right there for you:

How we’re driving the world

1693

601

9 /

0413

Argentina Phone +54 3327 4572-84 Fax +54 3327 4572-21 sewar@sew-eurodrive.com.ar

Australia Phone +61 3 9933-1000 Fax +61 3 9933-1003 enquires@sew-eurodrive.com.au

Austria Phone +43 1 617 55 00-0 Fax +43 1 617 55 00-30 sew@sew-eurodrive.at

Belarus Phone +375 17 298 38 50 Fax +375 17 298 1898 sales@sew.by

Belgium Phone +32 16 386-311 Fax +32 16 386-336 info@sew-eurodrive.be

Brazil Phone +55 11 2489-9133 Fax +55 11 2480-3328 sew@sew.com.br

Canada Phone +1 905 791-1553 Fax +1 905 791-2999 marketing@sew-eurodrive.ca

Chile Phone +56 2 75770-00 Fax +56 2 75770-01 ventas@sew-eurodrive.cl

China Phone +86 22 25322612 Fax +86 22 25323273 info@sew-eurodrive.cn

Colombia Phone +57 1 54750-50 Fax +57 1 54750-44 sewcol@sew-eurodrive.com.co

Czech Republic Phone +420 255709601 Fax +420 235350613 sew@sew-eurodrive.cz

Denmark Phone +45 43 9585-00 Fax +45 43 9585-09 sew@sew-eurodrive.dk

Finland Phone +358 201 589-300 Fax +358 3 7806-211 sew@sew.fi

France Phone +33 3 88 73 67 00 Fax +33 3 88 73 66 00 sew@usocome.com

Great Britain Phone +44 1924 893-855 Fax +44 1924 893-702 info@sew-eurodrive.co.uk

Hong Kong Phone +852 36902200 Fax +852 36902211 contact@sew-eurodrive.hk

Hungary Phone +36 1 437 06-58 Fax +36 1 437 06-50 office@sew-eurodrive.hu

India Phone +91 265 2831086 Fax +91 265 2831087 mdoffice@seweurodriveindia.com

Italy Phone +39 02 96 9801 Fax +39 02 96 799781 sewit@sew-eurodrive.it

Japan Phone +81 538 373811 Fax +81 538 373814 sewjapan@sew-eurodrive.co.jp

Kazakhstan Phone +7 727 334 1880 Fax +7 727 334 1881 sew@sew-eurodrive.kz

Malaysia Phone +60 7 3549409 Fax +60 7 3541404 sales@sew-eurodrive.com.my

Mexico Phone +52 442 1030-300 Fax +52 442 1030-301 scmexico@seweurodrive.com.mx

Morocco Phone +212 523 32 27 80/81 Fax +212 523 32 27 89 sew@sew-eurodrive.ma

Netherlands Phone +31 10 4463-700 Fax +31 10 4155-552 info@sew-eurodrive.nl

New Zealand Phone +64 9 2745627 Fax +64 9 2740165 sales@sew-eurodrive.co.nz

Norway Phone +47 69 241-020 Fax +47 69 241-040 sew@sew-eurodrive.no

Peru Phone +51 1 3495280 Fax +51 1 3493002 sewperu@sew-eurodrive.com.pe

Poland Phone +48 42 6765300 Fax +48 42 6765345 sew@sew-eurodrive.pl

Portugal Phone +351 231 20 9670 Fax +351 231 20 3685 infosew@sew-eurodrive.pt

Russia Phone +7 812 3332522 Fax +7 812 3332523 sew@sew-eurodrive.ru

Singapore Phone +65 68621701 Fax +65 68612827 sewsingapore@sew-eurodrive.com

Slovakia Phone +421 2 33595202 Fax +421 2 33595200 sew@sew-eurodrive.sk

South Africa Phone +27 11 248-7000 Fax +27 11 494-3104 info@sew.co.za

South Korea Phone +82 31 492-8051 Fax +82 31 492-8056 master.korea@sew-eurodrive.com

Spain Phone +34 94 4318470 Fax +34 94 4318471 sew.spain@sew-eurodrive.es

Sweden Phone +46 36 344200 Fax +46 36 344280 info@sew-eurodrive.se

Switzerland Phone +41 61 41717-17 Fax +41 61 41717-00 info@imhof-sew.ch

Thailand Phone +66 38 454281 Fax +66 38 454288 sewthailand@sew-eurodrive.com

Turkey Phone +90 262 999 1000-04 Fax +90 262 999 1009 sew@sew-eurodrive.com.tr

Ukraine Phone +380 56 370 3211 Fax +380 56 372 2078 sew@sew-eurodrive.ua

Uruguay Phone +598 2 21181-89 +90 Fax +598 2 21181-89 +90 sewuy@sew-eurodrive.com.uy

USA Phone +1 864 439-7537 Fax +1 864 439-7830 cslyman@seweurodrive.com

Venezuela Phone +58 241 832-9804 Fax +58 241 838-6275 ventas@sew-eurodrive.com.ve

SEW-EURODRIVE GmbH & Co KG

P. O. Box 30 23

76642 Bruchsal/Germany

Phone +49 7251 75-0

Fax +49 7251 75-1970

sew@sew-eurodrive.com

i www.sew-eurodrive.com