complete cooling systems, economical & reliable solid
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POULTRY COOLING SYSTEMS
Digitally ControlledEvaporative
Cooling Systems
Complete Cooling Systems,Economical & Reliable Solid State Controllers,
Spray & Fog Nozzles, Manual & Automatic Control
SprayersSprayers
Manufacturing, Ltd.
8827 Garden Lane * Greendale, WI 53129
(414) 529-0900www.greenhillmfg.com
8827 Garden Lane * Greendale, WI 53129
(414) 529-0900www.greenhillmfg.com
FoggersFoggers
poultry1.cdr - 7/29/02 - SEMP
®DIGI-COOL Controllers
Model DG2100
®DIGI-COOL Controllers
Model DG2100q Two Stage Temperature settingsq Program Memory saves settings
during power outagesq Smart-Scan displays current
settings while controller is running
q Optional 24-Hour Real Time Clock
q Optional Sequencing - Up to 4 Control Zones
O Oq 180 or 360 Sprayersq Various Radii Availableq 6, 9, 12, or 17 GPH
q Foggers available in ½, 1, and 1½ GPH
q Internal Filter - Helps Prevent Clogging
POULTRY COOLING SYSTEMS
Digitally ControlledEvaporative
Cooling Systems
Complete Cooling Systems,Economical & Reliable Solid State Controllers,
Spray & Fog Nozzles, Manual & Automatic Control
SprayersSprayers
Manufacturing, Ltd.
8827 Garden Lane * Greendale, WI 53129
(414) 529-0900www.greenhillmfg.com
8827 Garden Lane * Greendale, WI 53129
(414) 529-0900www.greenhillmfg.com
FoggersFoggers
poultry1.cdr - 7/29/02 - SEMP
®DIGI-COOL Controllers
Model DG2100
®DIGI-COOL Controllers
Model DG2100q Two Stage Temperature settingsq Program Memory saves settings
during power outagesq Smart-Scan displays current
settings while controller is running
q Optional 24-Hour Real Time Clock
q Optional Sequencing - Up to 4 Control Zones
O Oq 180 or 360 Sprayersq Various Radii Availableq 6, 9, 12, or 17 GPH
q Foggers available in ½, 1, and 1½ GPH
q Internal Filter - Helps Prevent Clogging
POULTRY COOLING SYSTEMS
Digitally ControlledEvaporative
Cooling Systems
Complete Cooling Systems,Economical & Reliable Solid State Controllers,
Spray & Fog Nozzles, Manual & Automatic Control
SprayersSprayers
Manufacturing, Ltd.
8827 Garden Lane * Greendale, WI 53129
(414) 529-0900www.greenhillmfg.com
8827 Garden Lane * Greendale, WI 53129
(414) 529-0900www.greenhillmfg.com
FoggersFoggers
poultry1.cdr - 7/29/02 - SEMP
®DIGI-COOL Controllers
Model DG2100
®DIGI-COOL Controllers
Model DG2100q Two Stage Temperature settingsq Program Memory saves settings
during power outagesq Smart-Scan displays current
settings while controller is running
q Optional 24-Hour Real Time Clock
q Optional Sequencing - Up to 4 Control Zones
O Oq 180 or 360 Sprayersq Various Radii Availableq 6, 9, 12, or 17 GPH
q Foggers available in ½, 1, and 1½ GPH
q Internal Filter - Helps Prevent Clogging
1 - Zone 1 Active1 - Zone 1 Active2 - Zone 2 Active2 - Zone 2 Active
3 - Zone 3 Active3 - Zone 3 Active
3 Zone Sequencing3 Zone Sequencing
RRDIGI-COOLDIGI-COOLSmart - ScanSmart - Scan
2 Temperature Stages2 Temperature Stages
12:01 +o
78.5 F
SETSET
UpscaleUpscale Set Button forentering Menus Set Button forentering Menus
See OPERATING INSTRUCTIONS for details of adjustment and operation.See OPERATING INSTRUCTIONS for details of adjustment and operation.
::.. First StageFirst Stage
Second StageSecond Stage+ - Active Temp Reached+ - Active Temp Reached
Poultry_1.cdr - 5 20 03 SEMPPoultry_1.cdr - 5 20 03 SEMP
A
40
’
500’
Air
flow
10’10’
A
40
’
500’
Air
flow
10’10’
A
40
’
500’
Air
flow
10’10’
1 - Zone 1 Active1 - Zone 1 Active2 - Zone 2 Active2 - Zone 2 Active
3 - Zone 3 Active3 - Zone 3 Active
3 Zone Sequencing3 Zone Sequencing
RRDIGI-COOLDIGI-COOLSmart - ScanSmart - Scan
2 Temperature Stages2 Temperature Stages
12:01 +o
78.5 F
SETSET
UpscaleUpscale Set Button forentering Menus Set Button forentering Menus
See OPERATING INSTRUCTIONS for details of adjustment and operation.See OPERATING INSTRUCTIONS for details of adjustment and operation.
::.. First StageFirst Stage
Second StageSecond Stage+ - Active Temp Reached+ - Active Temp Reached
18’’G402-074,
Tee, 1/2“ slip x 1/2“ slip x 1/2“ FPT
DG2100S ®Digi-Cool
control
GSE3434, Street elbow, 3/4“ FPT x 3/4“ MPT
GBC3412, Adapter, 3/4“ FGHT x 1/2“ barb GFF3/4,
Flushable filter
GG3434, Adapter, 3/4“ FPT x 3/4“ MGHT
G436-007, Adapter, 3/4“ slip x 3/4“ MPT
G401-007, Tee, 3/4“ slip x 3/4“ slip x 3/4“ slip
G402-101, Tee, 3/4“ slip x 3/4“ slip x 1/2“ FPT
Drinkers
FeedersG565FLFogger
TrussDG2100S
G565FL, 1/8“ MPT fog nozzles, 1.5 GPH @ 60 PSI
1/2“ PVC
3/4“ PVC Drop leg with drain
AView A - A
poultry2.cdr - 8/16/03 - SEMP
G567FL faces towards cooling pads
1/2“ PVC
G401-071, Tee, 1/2“ slip x 1/2“ slip x 1/8” FPT
G401-005, Tee, 1/2“ slip x 1/2“ slip x 1/2” slip
G406-005, Elbow, 1/2“ slip x 1/2“ slip
G567FL, Fog nozzle, 1.9 GPH @ 60 PSI
Side view
Cooling pad nozzles
Drop leg with GBV12S 1/2“ slip x 1/2“ slip ball valve drain
Air flow
Front view
Poultry House Fog Nozzle Applications
Poultry Plastic Fog Nozzle Cooling System Update
poultry3.cdr - 7/29/02 - SEMP
q
q
q
q
q
q
q
Stop buying expensive brass or stainless steel nozzles
Non-corroding low cost plastic construction
Easy installation
Significantly lower air temperature
Increase feed efficiency and weight gain
Decrease respiratory problems and spread of disease
Remove dust from air
Fogger 60 PSI 75 PSI 150 PSI Color Price
G560FL 1.0 GPH 1.2 GPH 1.5 GPH Grey $1.35
Fogger Chart (High Pressure)
G565FL 1.5 GPH 1.6 GPH 2.2 GPH Cream $1.35
G567FL 1.9 GPH 2.1 GPH 3.1 GPH Blue $1.35
G565FL
with foam filter
Use Greenhill’s inexpensive plastic fog nozzle assembly!
G565FL, Fog nozzle, 1.5 GPH @ 60 PSI
GORING-01E, O-ring for 1/8“ fog nozzles. Seals without the use of tape.GCR111618,
Coupling to adapt 1/8“ MPT fog nozzle
to 11/16“ thread
G402-071, PVC tee, 1/2“ slip x 1/2“ slip x 1/8” FPT
G402-071C, PVC tee, 1/2“ comp x 1/2“ comp x 1/8“ FPT
Brass or stainless steel nozzle
Typical old system
Don’t use old expensive brass systems!
Increase profit! Inexpensive!
Decrease dust in the air!
Decrease heat stress!
Easy to install!
Reduce cost!
Greenhill has nozzles for almost any spray or fog system you could need. They can be used for fogging; spraying;cooling people, greenhouses, poultry, cows, sows, and hogs; propagation; dust control; agriculture; fish; and aquaculture. Greenhill nozzles operate efficiently at low pressure and also work well in higher pressure systems.
poultry4.cdr - 8/2/02 - SEMP
G151-10-32T
G150-10-32T
G565FL Fogger line40’
500’
1/2“ PVC
3/4“ PVC
GC1200
Elevated wire grate
G151-10-32T, o360 nozzle, 31’
Dia, 22.5 GPH @ 30 PSI
31’
Drill/tap hole in PVC pipe usingG148-10-32Ttap/drill bit
Then screw in G151-10-32T
12’
Syst
em
To P
re-S
oak
ing
Syst
em
To C
ooli
ng
PVC Adapter-3/4“ G436-007
PVC Adapter-3/4“ G435-007
PVC Elbow- 3/4“ G406-007
PVC BallValve- 3/4“ GBV34S
Preset Regulator G240-19
3/4“ PVC Pipe
PVC Tee- 3/4“ G401-007
Adapter-3/4“ GH3434
Adapter-3/4“ GG3434
6060
10
10
20203030 4040
50
50
6060
10
10
20203030 4040
50
50
4040 100100
50
50
60607070 8080
90
90
poultry4.cdr - 8/2/02 - SEMP
G151-10-32T
G150-10-32T
G565FL Fogger line40’
500’
1/2“ PVC
3/4“ PVC
GC1200
Elevated wire grate
G151-10-32T, o360 nozzle, 31’
Dia, 22.5 GPH @ 30 PSI
31’
Drill/tap hole in PVC pipe usingG148-10-32Ttap/drill bit
Then screw in G151-10-32T
12’
Syst
em
To P
re-S
oak
ing
Syst
em
To C
ooli
ng
PVC Adapter-3/4“ G436-007
PVC Adapter-3/4“ G435-007
PVC Elbow- 3/4“ G406-007
PVC BallValve- 3/4“ GBV34S
Preset Regulator G240-19
3/4“ PVC Pipe
PVC Tee- 3/4“ G401-007
Adapter-3/4“ GH3434
Adapter-3/4“ GG3434
6060
10
10
20203030 4040
50
50
6060
10
10
20203030 4040
50
50
4040 100100
50
50
60607070 8080
90
90
poultry4.cdr - 8/2/02 - SEMP
G151-10-32T
G150-10-32T
G565FL Fogger line40’
500’
1/2“ PVC
3/4“ PVC
GC1200
Elevated wire grate
G151-10-32T, o360 nozzle, 31’
Dia, 22.5 GPH @ 30 PSI
31’
Drill/tap hole in PVC pipe usingG148-10-32Ttap/drill bit
Then screw in G151-10-32T
12’
Syst
em
To P
re-S
oak
ing
Syst
em
To C
ooli
ng
PVC Adapter-3/4“ G436-007
PVC Adapter-3/4“ G435-007
PVC Elbow- 3/4“ G406-007
PVC BallValve- 3/4“ GBV34S
Preset Regulator G240-19
3/4“ PVC Pipe
PVC Tee- 3/4“ G401-007
Adapter-3/4“ GH3434
Adapter-3/4“ GG3434
6060
10
10
20203030 4040
50
50
6060
10
10
20203030 4040
50
50
4040 100100
50
50
60607070 8080
90
90
To F
og
gin
g
Sy
stem
Sy
stem
To P
re-S
oak
ing
PVC Elbow- 3/4“ G406-007
PVC Tee- 3/4“ G401-007
3/4“ PVC Pipe
AnalogControllerGC1200
PresetRegulator G240-19
PVC Ball Valve- 3/4“ GBV34S
PVC Adapter-3/4“ G435-007
Adapter-3/4“ GH3434
G151-10-32T
Poultry Cleaning System (Pre-Soak)Wire Grate Flooring
Sprayer Chart (Low Pressure)
Sprayer 10 PSI 15 PSI 20 PSI Cone Color
7.0’ dia. 8.0’ dia. 9.0’ dia.
7.5 GPH 9.0 GPH 9.8 GPH G150-10-32T
Blackrotor
17’ dia. 21’ dia. 25’ dia.
17.5 GPH 19.5 GPH 22.5 GPH G151-10-32T
O360Full
circle Orangerotor
G140 9.5 GPH 12 GPH 14 GPH Black
G143 14 GPH 17 GPH 20 GPH Green
G145 4.9 GPH 6.0 GPH 7.5 GPH
O180Halfcircle
(G140, G143, and G145 have a 3’ fixed radius.)
Brown
G140
Closing Off Hose Ends
Slide close-off over hose end.
Slide close-off back 6“.
Now fold hose tightly back andkink hose.
Slide close-off back over foldedend.
6“
G160, 1/2“ Close-off
Inserting Fittings (60 PSI)
Cut hose or hoses to desired length, making sure that endsare clean and straight. Push ends into compression fittings, as shown for each one.
G330, 1/2“ Connector
G180, 1/2“ Tee
G185, 1/2“ Elbow
poultry10.cdr - 1/16/03 - SEMP
Hole PunchPlace G280 hole punch perpendicular to 1/2“ hose asshown in Figure 1. Using a twisting motion, (Figure 2) cutout a disk from the hose. Figure 3 shows how it should look after the hole has been punched. After all holes are punched and sprayers, foggers, connectors, and tees are attached, flush out the system so that any foreign material that may have entered the lines will be removed and will not clog the sprayers or foggers.
1. Use only the hole punch supplied to make holes. Use ofother objects to make holes may create an uneven, raggedhole which will not seal around barbs, resulting in leakage.2. Replace hole punch when it becomes dull. Attempts tore-sharpen an old punch will change the size of the hole itcuts, and may cause leakage.
Important!
3
4
1 2
Tube mount
G210, 1/4“ Connector
G120, 1/4“ Tubing
OG150B, 180 Spray nozzle
Direct mount
PVC pipe
PVC Econo System(10-32 thread)
Drill/tap hole
Reverse motor and remove drill/tap
Screw in your choice of nozzle
G148-10-32T,drill/tap bit
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