combustion system

NOVAFLAM® Rotary Kiln Bruner in Cement

& Mineral Industries

World leading technology

& Mineral Industries

Fives GroupA World Leader in Industrial Engineering

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Fives GroupA World Leader in Industrial Engineering

� €1,268 million (sales 2011)

� Cement• Fives FCB

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• Fives FCB

• Fives Solios

• Fives Pillard

� Combustion• Fives Pillard

• Fives North American Co.

Fives PillardCompany organisation

FIVES PILLARD Deutschland GmbH TAUNUSSTEIN GERMANY

FIVES PILLARD – World head office MARSEILLE FRANCE

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FIVES PILLARD ESPAÑA SA MADRID SPAIN

FIVES PILLARD (TIANJIN) BEIJING P. R. CHINA

International Trading Co Ltd

FIVES COMBUSTION SYSTEMS Pvt Ltd VADODARA INDIA

� 130 graduated engineers

� Over 100 patents in force, often quoted as

"best available techniques"

� An extended range of analysers &

instruments

A well known skill in control systems and

Fives PillardRessources

� A well known skill in control systems and safety regulations

� A dedicated After Sales customer servicing

� 50 commissioning graduated engineers

operating worldwide

� ISO 9001 compliant

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Fives PillardMain products for Minerals application

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Fives PillardMain products for Minerals application

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Fives PillardMain products for Minerals application

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Fives PillardMain products for Energy applications

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Fives PillardMain products for Energy applications

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� Firing equipment for Rotary kiln› Lime

› Cement (world leader)

› Nickel

› Etc …

� Firing equipment for Precalciner

Fives PillardMinerals application

� Firing equipment for Precalciner› Process optimization

› Dedicated burner type

� Hot gas generators for› Liquid fuels

› Gaseous fuels

› Solid fuels

� Fuel preparation

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� Single air supply burner

› Only one primary air fan required

� High efficiency burner

› Very low pressure drop in burner

The NOVAFLAM® BurnerMain features

› Very low pressure drop in burner

� User friendly

› Easy to understand, to use, to control

� Easy to install in retrofit application

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The NOVAFLAM® BurnerMain features

Single primary air inlet (Axial / Radial)

Pulverized fuel inlet

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Natural gas inlet

Cooling / central air inlet

Oil gun(s) / Ignitor / ASF / Etc.

The NOVAFLAM® BurnerMain features

Air valve for Pressure control

� Two adjustements only

› By moving back the radial tip, we adjust the flame width

› By controlling the primary air pressure, we adjust the burner impulse

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Swirl setting device

The NOVAFLAM® BurnerMain features

� Axial primary air injected by holeso Constant cross section

o High impulse efficiency (reduced pressure drop)

� Swirl primary air with "progressive angle"o No varation of air qty to adjust flame shape

o Very easy to adjust flame width

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� Natural gas or Process gas

� Coal / Petcoke / Anthracite / Lignite

� Central stabilizer with as option o ASF / ALF / HFO / DO

o Ignitor / Flame detection

The NOVAFLAM® BurnerProgressive angle swirler

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The NOVAFLAM® BurnerProgressive angle swirler

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Fixing screw of the swirler

The NOVAFLAM® BurnerAdjustement principle

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The NOVAFLAM® BurnerSecondary air suction : Jet effect

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The NOVAFLAM® BurnerSecondary air suction : Jet effect

ROTAFLAM

8 %8 %ROTAFLAM

700 °C700 °C

400 °C

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NOVAFLAM NOVAFLAM

25%700 °C700 °C

600 °C

The NOVAFLAM® BurnerAlternative solid fuels

Blowing system for Alternative solid fuels

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All fuels are injected in the center

The NOVAFLAM® BurnerAlternative solid fuels

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FAST AERATION AND DISPERTIONFast ignition for good combustion

The NOVAFLAM® BurnerAlternative solid fuels

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FAST AERATION AND DISPERTIONFast ignition for good combustion

Blowing system off Blowing system on

� Burner designed according to

› Kiln characteristics and dimensions

› Cooler characteristics & secondary air temperature

› Raw material characteristics

› Fuels type & ratio

› Customer targets : High AFR ratio, Low NOx emission, reduction of sulphur volatilization…

The NOVAFLAM® BurnerDesign figures

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� Main Design criteria

› Momentum : � 4-5 N/MW : FO/ GAS (around 7-8 % P.Air)

� 6-7 N/MW : COAL, PETCOKE, ANTHRACITE (around 8-10 % P.Air)

� 8-9 N/MW : HIGH ASF SUBSTITUTION (around 10-12 % P.Air)

› Swirl number : Usual : 0.10 < swirl < 0.3

› Axial & Radial cross section repartition : from 50% / 50% to 70% / 30%

� Combustion efficiency› Intense and compact flame

› High clinker quality

› Reduced electrical and primary air consumption

� Burner Operability› Short commissioning time

The NOVAFLAM® BurnerConclusions

› Short commissioning time

› Easy understanding

› No problem of Hot spot

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Between 2009 and January 2013

4 324 Burners sold in

4 53 countries

4 More than 150 commissioned

Reference List in INDIA for NOVAFLAM ® burners

CUSTOMER & PLANT Nb of Burners

MW Burner Capacity

FUELS

ITALCEMENTI ZUARI SITAPURAM 1 66 COAL / WASTE OIL

ITALCEMENTI ZUARI YERRAGUNTLA 1 97 COAL / WASTE OIL

HOLCIM AMBUJA HIMACHAL 1 88 COAL

JK CEMENT MUDDAPUR 1 92 COAL / PETCOKE

HOLCIM AMBUJA BHATAPARA 1 75 COAL / PETCOKE

Fives Pilllard NOVAFLAM 2013 26

HOLCIM AMBUJA BHATAPARA 1 75 COAL / PETCOKE

HOLCIM ACC KYMORE LINE 2 1 76 COAL

BINANI CEMENT 1 87 COAL / PETCOKE

GUJARAT SIDHEE 1 70 COAL / PETCOKE

SHREE CEMENT 1 80 COAL / PETCOKE

HOLCIM KODINAR LINE 1 1 58 COAL / PETCOKE

HOLCIM KODINAR LINE 2 1 58 COAL / PETCOKE

VOTORANTIM SHREE DIGVIJAY 1 54 COAL / PETCOKE

JAYPEE ANDHRA 1 85 COAL

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Thank you for your attention

Bahadur shah.Sheik