coating line (catalog)
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1
附件:
Attachment
技术配置
Technical configuration
涂布机
Coating machinery
主要技术参数
Main specification
机器料膜走向 从左向右(在操作侧看)
Coating film direction from left to right
( observe at operation platform)
涂布料膜宽度 800~1400mm
Width of film
最高机械速度 80m/min
Max. mechanical speed
最高涂布速度 50m/min(视工艺条件而定)
Max. coating speed 50m/min( depends on process
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condition)
放卷直径 max.φ 800mm
Unwind diameter
收卷直径 max.φ 800mm
Rewind diameter
放卷用纸芯 3 英寸
Unwind core paper O.D. 3 inches
收卷用纸芯 3 英寸
Rewind core paper O.D. 3 inches
收、放卷撑料形式 气胀轴
Rewinding/unwinding supporting type pneumatic core shaft
上胶量 20~100μ m
Coating amount
溶剂 聚乙烯醇(水溶性,固含量 50%
以上)
Solvent PVA( water– solubility, solid
content more than 50%)
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张力控制精度 ±0.3kg
Tension control accuracy
张力控制范围 3~60kg/全幅
Tension control range 3~60kg/full width
烘箱长度 25.2m
Length of dryer
烘箱内温度 max.100℃
Dryer temperature
热风加热方式 电加热
Hot wind heating method electric heating
总功率 约 465kw
Total power around 465kw
电源 3 相、380V、50Hz(电压波动
±10%)
Electricity 3P/380V/50Hz(voltage
fluctuation ±10%)
压缩空气气源压力 0.6Mpa≤ P≤ 0.8Mpa
Compressed air
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外形尺寸
35000×3400×3500mm (长×宽
×高)(L* W* H)
External dimension
机器重量 36000kg
Weight
涂布基材 纸 0.15---0.4mm
Applicable substrate paper0.15-0.4mm
主要部分的说明
Introduction of main parts
放卷部
Rewind department
结构 Structure
放卷部为交流变频电机主动放卷.
AC motor driving rewind.
放卷配置底座式跟边纠偏系统,保证放卷的边缘齐整.
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Equipped base type edge correction system with unwinding to ensure edge
neat.
独立的双臂双工位回转架,配置下裁刀.
Separately two-arm double work station reversing frame, with cut-off knife
below.
摆辊式张力自动检测,闭环控制.
pendulum roller style ,automatic tension detection, closed-loop control.
卷料支撑采用气胀轴形式.
Rewinding/unwinding supporting use pneumatic core shaft.
双工位双变频电机直接驱动.
Double work station and double frequency conversion motor direct driven.
自动换卷报警,新卷自动预驱动与主机同速.
Automatic alarm for changing winding , new winding automatic predrive at
the same speed with main engine.
自动换卷糊面检测,保证换卷成功,减少料尾.
Automatic testing of paste surface to ensure changing winding works and
reduce residues.
规格 Specification
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回转架转速 1r/min
Reversing frame speed
驱动电机 变频电机
Driven motor variable frequency motor
张力设定范围 3~60kg/全幅
Tension range designed 3~60kg/full width
张力控制精度 ±0.3kg
Tension control precision
回转架驱动电机 AC1.5KW
Reversing frame speed driven motor
新卷自动接料有效直径 ≥ φ 200mm
Automatic connecting material of new winding effective diameter.
旧卷换卷预警直径 φ 200mm
Alarm diameter of changing old winding
进料牵引
Feeding haul-off
结构 Structure
双辊对滚式,钢、柔结合.
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Two rollers , combine rigid with soft.
钢辊为主动辊,由单独电机驱动.
Main roller is steel roller and driven by separately motor.
钢辊的动力由交流变频控制系统完成.
AC control system contribute to power of steel roller.
柔辊的离合,压力的调节由气动元件完成.
Clutch and pressure of soft roller controlled by pneumatic element.
高灵敏度的张力闭环控制系统.
Highly sensitive tension closed-loop control system.
张力传感辊检出参与闭环控制.
Tension senor roller test and join in close-loop control.
规格 Specification
钢辊 Φ 200mm
Steel roller
胶辊 Φ 130mm
Plastic roller
驱动用电机 变频电机
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Driven motor Variable frequency motor
张力设定范围 3~60kg/全幅
Tension range designed 3~60kg/full width
张力控制精度 ±0.3kg
Tension control precision
压辊最大压力 500kg(在气压为 0.5Mpa 时)
Max pressure of compression roller 500kg (air pressure 0.5Mpa)
钢、柔辊的结合,张力区段划分有保证.
Combine rigid with soft , tension Section division.
独立的张力闭环控制,可产生稳定的涂胶张力.
Separately tension close-loop control can produce stable coating tension.
柔辊的离合与主机联动,由中央控制器完成.
Clutch of Soft roller and main engine have correlated by central control unit.
张力的控制,与主机联动,操作简单.
Tension control correlated with main engineer ,easy to operate.
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涂胶部
Coating department
涂胶方式为网线辊定量涂胶方式,网线辊为
辊轴整体结构.
Coating type: Network cable
roller quantify coating , roll shaft
integrated structure.
涂胶压辊中心芯轴通轴分体式结构,可更快换压辊.
The core shaft of coating roller is split type which helps to changing roller
faster.
刮刀装置为双气缸加压、离合,双轴式可三方位调整结构.
Scraper device has 3 position adjusting structure: Double cylinder pressure,
clutch, dual-shaft type.
刮刀的窜动次数与网线辊转速成比例关系,单独电机驱动.
Move frequency of scraper has proportional relation with network cable
roller, separate motor driving.
网线辊单独电机驱动, 减速机减速.
Network cable roller: separate motor driving , gear machine to reduce speed.
进料调整辊为单边调节方式.
Feedstock adjusting roller is unilateral set type.
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胶泵为气动单隔膜泵.
Plastic pump is air-operated single diaphragm pump.
压力传感器检测张力大小并参与张力控制.
Pressure sensor test and control tension.
规格 Specification
网线辊线数 0~200 线/英寸(用户选择一种
规格为机器标配)
Network cable roller line quantity. 0-200lines/inch (Customer
decide one specification).
网线辊直径 φ 186mm
Network cable roller diameter.
网线辊制作形式 滚压倒四棱锥形
Network cable roller work type. Rolling upside-down four
sprayed.
刮刀窜动 ±5mm
Scraper move range
驱动电机 AC 3KW+ENCODER+FAN
Driven motor
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匀胶装置
Spin Coater
单独电机驱动的匀胶抹平辊.
Spin Coating and floating roller has separate driven motor.
匀胶抹平辊可作正反两方向的速度调整.
Spin Coating and floating roller has double direction speed adjustment.
匀胶抹平辊与涂胶膜的表面线接触设计.
Spin Coating and floating roller designed touch with surface line of coating
film.
匀胶抹平辊气动离合.
Spin Coating and floating roller pneumatic clutch.
规格 Specification
匀胶抹平辊直径 φ 35mm
Spin Coating and floating roller diameter
匀胶抹平辊转速 100~1500r/min(正反两方向
double direction)
Spin Coating and floating roller speed
驱动电机 AC 0.75KW+ENCODER+FAN
Driven motor
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烘箱及热风干燥部
Oven and hot air dryer department
结构 Structure
全封闭上、下双体结构,上开启保温烘箱.
whole sealing double hull structure, oven operates above.
七段温区自动温控
7zones , automatic temperature control.
烘箱开启机械式防落安全结构.
Oven has mechanical safe structure to prevent falling.
热风干燥结构,带有二次回风利用,节约热能.
Hot air dry , take advantage of second time return air ,safe energy.
喷嘴为扁口长缝风嘴.
Nozzle is Flat mouth long seam tuyere.
热风加热形式: 电加热.
Air heating type: electric heating.
气动式上开启形式,有利穿料工作.
pneumatic type works above ,be good to transport material.
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烘箱导辊采用主动形式,变频电机单独驱
动,与主机联动.
Running roller of oven is Auto
mode , frequency conversion
motor separate driven ,
correlated with main engine.
烘箱顶部带安全泄爆口 ,为保证安全,所
有风机联动,有一个风机不 工作整机不能
启动,差压开关的使用避免风机损坏后继续
加热的情况 出现.
Safety valve cracking-off
equipped at the top of oven.To
ensure safety , all the fan
correlate, one broken fan stop
all fans working. Using
differential pressure switch to
avoid the issue that fan
continue working after one is
broken.
烘箱内部 不锈钢材质
Oven inner material Stainless steel (SUS304)
规格 Specification
烘箱内最高温度 100℃(室温 20℃, room
temperature 20℃ )
Max. temperature in oven
箱内料长 25.2m
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Length of material in oven
风嘴风速 12m/s~15m/s
Tuyere speed
导辊数量 6*7=42 个
Running roller quantity
温度控制精度 ±2℃
Temperature control precision
最大的送风量 4200m^3/h×7
Max. air blowing quantity
吹风风机功率 4.0kw×7
Fan power
导辊驱动电机 变频电机
Running roller driven motor Variable frequency motor
冷却牵引装置
Cooling haul-off equipment
结构 Structure
冷却辊为主动辊,由单独电机驱动.
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Cooling roller is main roller ,separate
driving motor.
冷却辊辊的动力由交流变频控制系统完成.
AC control system offer power to cooling
roller.
冷却辊带牵引功能
Cooler roller has haul-off function
柔辊的离合,压力的调节由气动元件完成.
Clutch of Soft roller and pressure
controlled by pneumatic element.
规格 Specification
钢辊 Φ 300mm
Steel roller
胶辊 Φ 160mm
Plastic roller
驱动用电机 变频电机
Driven motor Variable frequency motor
张力设定范围 3~40kg/全幅
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Tension range designed 3~40kg/ full width
张力控制精度 ±0.3kg
Tension control precision
压辊最大压力 500kg(在气压为 0.5Mpa, air
pressure 0.5Mpa)
Max. pressure of pressure roller
收卷部
Rewinding department
独立的双臂双工位回转架,由带制动的电机
经减速驱动回转架回转.
收卷配置底座式跟边纠偏系统,保证收卷的
边缘齐整.
Equipped base type edge correction
system with unwinding to ensure edge
neat.
卷料用气胀轴支撑,气胀轴滚动轴承支撑
Coil stock supporting by rolling bearing of
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Inflatable shaft.
收卷自动驱动与主机同速,自动裁切.
Automatic driven winding has same speed
with main engine . Automatic cutting.
气动控制收料压辊.
Air-operated control compression roller.
交流变频电机力矩模式控制收卷.
AC motor control winding by moment of force.
规格 Specification
回转架转速 1r/min
Reversing frame speed
驱动电机 变频电机
Driven motor Variable frequency motor
回转架驱动电机 AC 0.55kw
Reversing frame driven motor
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主要配置清单
Main configuration
名称 规格及品牌
Item Specification and brand
张力 PLC 西门子
Tension PLC Siemens
放卷电机(2 套) 合资
Unwinding motor Joint venture
牵引电机(1 套) 合资
Haul-off motor (1set) Joint venture
涂胶电机(1 套) 合资
Coating machine Joint venture
收卷电机(2 套) 合资
Rewinding motor(2sets) Joint venture
烘箱导辊电机(2 套) 合资
Oven guide roller motor(2sets) Joint venture
张力控制变频器 安川
Tension control frequency converter Yaskawa
低摩擦气缸 藤仓
Low friction cylinder Fujikura
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精密减压阀 SMC
Precision reducing valve
电空变换器 SMC
Electro pneumatic converter
EPC 纠偏系统(2 套) 国产
EPC(2sets) Made in China
重要轴承 进口
Essential bearing Import
温度控制表(7 件) 余姚
Temperature control meter ( 7units) Yuyao
气路系统
Gas path system
气动控制安全可靠
Pneumatic control safety and reliability
气动元件集中点有除水器、过滤器
Pneumatic element has dehydrator and filter when necessary
照明系统 Illuminating system
安全防爆设计
Safety explosion-proof design
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照度 Illuminance≥ 300Lx
由于此机型为高科技产品之一,根据设计要求,我们保留更改某些结构及参数
权利,使其更先进、更完美,以便更好地为您提供良好设备.
On account of the machine type is one of the hi-tec product, according to
requirement of design, we keep the rights to changing some structure and
specification in purpose of supplying you more advanced and perfect
machine.
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