cmo 09 s2008 - annex iv laboratory requirements.pdf
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ANNEX IV
LABORATORY REQUIREMENTSA. Chemistry & physics Laboratory
B. Mechanical Engineering Laboratory
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A. Chemistry & Physics Laboratory
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GENERAL CHEMISTRY LABORATORY
Exercise Required EquipmentRequiredQuantity*
1. Basic Laboratory Techniquesa. Use of burnerb. Preparation of solutions
Determination of mass Measurements of volume Calculation of density
BurnerBeakerGraduated cylinderTriple beam balanceNaCl solutionPb (NO3)2 solution
5 pcs.5 pcs.5 pcs.5 pcs.25 mL25 mL
2. Separation techniquesa. Filtration/decantationb. Sublimationc. Adsorptiond. Distillation
Glass funnelBeakerEvaporating dishFilter standDistillation apparatus
Activated charcoalStaple wireFood colorKMnO4 solution
5 pcs.5 pcs.5 pcs.5 pcs.1 set-up
5 g25 pcs.5 g25 mL
3. Classification of mattera. Differentiation of elements,
compounds mixtures, colloidsb. Differentiation of electrolyte
from non-electrolytec. Differentiation of acid, bases,
salts.
Test tubepH paperConductivity apparatusI2 crystalsKClO3 solidNaOH solutionHCI solutionNaCl solution
Sugar solution
50 pcs.20 pcs.1 set-up3 g3 g25 mL25 mL25 mL
25 mL4. Changes of matter and energy
transformationa. Differentiation of physical from
chemical changeb. Law of conservation of massc. Types of chemical reactions
Test tubeBurnerEvaporating dishBeakerAlcoholI2 crystalsZn stripsHCl solutionStaple wireCuSO4 solution
50 pcs.5 pcs.5 pcs.5 pcs.5 mL5 g5 pcs.25 mL25 pcs.25 mL
5. Gas Laws
a. Boyles Lawb. Charless Lawc. Grahams Law
Beaker
ThermometerSyringeGlass tubingSand bagNH4OH solutionHCl solution
5 pcs.
5 pcs.5 pcs.5 pcs.5 pcs.5 mL5 mL
6. Solutionsa. Factors affecting solubilityb. Colligative properties
Test tubeBeakerAlcohol
50 pcs.5 pcs.25 mL
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HexaneSugarNaClUreaOil
25 mL5 g5 g5 g5 mL
7. Rates of chemical reactions,chemical equilibrium
Test tubeBeakerMg ribbonHCl solutionFeCl3 solutionKSCN solutionKCl solutionFe (NO3)3 solution
50 pcs.5 pcs.5 pcs.25 mL25 mL25 mL25 mL25 mL
8. Redox reaction andelectrochemistry
BatteryTest tubeZn stripsCu stripsPb strips
Pb (NO3)2 solutionZn (NO3)2 solutionAlligator clip
5 pcs.50 pcs.5 pcs.5 pcs.5 pcs.
25 mL25 mL10 pcs.
9. Corrosion Petri dishBatteryAlligator clipCu stripsZn stripsAl stripsMg stripsElectrolyte solution
5 pcs.5 pcs.10 pcs.5 pcs.5 pcs.5 pcs.5 pcs.25 mL
* Required Quantity is based on a class size of 25 students
PHYSICS 1 LABORATORY
Exercise Required EquipmentRequiredQuantity*
1. An exercise to illustrate theprinciples, use, and precision of
the vernier caliper and micrometercaliper
RulerVernier caliper
Micrometer caliperObjects for measuring
5 pcs.5 pcs.
5 pcs.5 sets
2. An exercise to verify the graphicaland analytical methods ofdetermining resultant forces.
Force tableWeight holderMassesMeter stickProtractor
5 pcs.20 pcs.5 sets5 pcs.5 pcs.
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Alternate apparatus:Force frameSpring balanceWeight holderMassesRuler
5 pcs.15 pcs.15 pcs.5 sets5 pcs.
3. An exercise to observe and verifythe elements of motion along thestraight line
Linear air track with blower and trolleyTimer/stopwatchMeter stickFree fall apparatusMetal balls of different sizesClampSupport rod
Alternate apparatus:Spark timer/ticker timerPaper tapeStopwatch
Plane board with standClampWooden cartScissorsCarbon paperMasking tapeMeter stick
5 pcs.5 pcs.5 pcs.5 pcs.12 pcs.5 pcs.5 pcs.
5 pcs.5 pcs.5 pcs.
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.1 set5 pcs.
4. An exercise to observe and verifythe elements of motion in twodimensions
Blackwood ballistic pendulumMetal ballMeter stickCarbon paperInclined plane
Protractor
Alternate apparatus:Projectile apparatusMetal ball/plastic solid ballPhotogateTimer/stopwatchTime of flight receptor padCarbon paperWhite paperMeter-stick
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.
5 pcs.
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.
5. An exercise to verify the laws of
motion
Atwoods machine
MassesStopwatchString
Alternate apparatus:Frictionless dynamic trackSmart pulleyStopwatchWeight holder
5 pcs.
5 sets5 pcs.5 pcs.
5 pcs.5 pcs.5 pcs.5 pcs.
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StringClamp
5 pcs.5 pcs.
6. An exercise to determine thecoefficients of static and kineticfriction of various surfaces
Friction board with pulleyFriction block with different surfacesGlass plate of size similar to friction boardPlatform/triple beam balanceWeight holderMeter stickSlotted masses, 5-500g
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 sets
7. An exercise to verify the work-energy theorem
Dynamic cartFrictionless dynamic trackMassesWeight holderClampStringTimer/stopwatchPlatform/triple beam balance
Support rod
5 pcs.5 pcs.5 sets5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.
5 pcs.
8. An exercise to verify the principlesof conservation of mechanicalenergy
Metal standClampMetal ballStringMeter stickCutter bladeHanging massCarbon paperWhite paperMasking tape
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.10 pcs.10 pcs.1 set
9. An exercise to verify the principlesof conservation of momentum
Ramp/launcherMetal standClampMetal balls of different sizesMeter stickCarbon paperWhite paperMasking tape
5 pcs.5 pcs.5 pcs.10 pcs.5 pcs.10 pcs.10 pcs.1 set
10. An exercise to verify the conditionof the body in rotationalequilibrium
Demonstration balanceVernier caliperPlatform/triple beam balanceMassesMeter stick
5 pcs.5 pcs.5 pcs.5 sets5 pcs.
11. An exercise to verify the forcesinvolved in uniform circular motion
Centripetal force apparatusMeter stickMass with hookPlatform/triple beam balanceStopwatch
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.
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12. An exercise to verify the principleof simple harmonic motion
ClampMassesWeight holderMeter stickSupport rodSpring
Alternate apparatus:Hookes Law apparatus
5 pcs.5 sets5 pcs.5 pcs.5 pcs.5 pcs.
5 pcs.
13. An exercise to measure specificgravity
Liquids:Hydrometer jarU-tubeInverted U-tubeBeakerMassesMeter stickVernier caliperSpecimen of liquids
Solids:Beam balanceHydrometer jarBeakerThreadThermometerSpecimen of solids
Alternate apparatus:Mohr-Westpal Balance
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 sets5 pcs.5 pcs.
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 sets
5 pcs.
14. An exercise to observe and verifythe elements of transverse wavemotion
SonometerWeight holderSet of massesTuning forks of three different frequenciesRubber hammerMeter stick
5 pcs.5 pcs.5 pcs.5 sets5 pcs.5 pcs.
* Required Quantity is based on a class size of 25 students
PHYSICS 2 LABORATORY
Exercise Required Equipment RequiredQuantity*
1. An exercise to determine thespecific heats of solids by themethods of mixture
CalorimeterStirrer for shotSpecimen for shotThermometerPlatform/triple beam balanceBeaker
5 pcs.5 pcs.5 sets5 pcs.5 pcs.5 pcs.
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IceWater
5 sets
2. An exercise to measure thecoefficient of linear expansion
Thermal expansion apparatusSteam generatorOhmmeter/VOMConnectorsBasin/containerHot and cold water
5 pcs.5 pcs.
5 pcs.5 pcs.5 pcs.
3. An exercise to measure themechanical equivalent of heat
Mechanical equivalent of heat apparatusOhmmeter/VOMMass (10 kg)ThermometerVernier caliperPlatform/triple beam balance
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.
4. An exercise to observe and verifythe elements of electric charge Van de Graff generatorTissue paperAluminum foilMetal conductor with insulated handleFluorescent lampMasking TapePower SourceGalvanometerConducting paperField mapper kit/mapping ApparatusConnectors
2 sets2 sets2 sets2 sets2 sets1 set5 pcs.5 pcs.5 pcs.5 pcs.5 sets
5. An exercise to illustrate Ohms
Law
Panel board/circuit board
VOM or multitesterDC power supplyBridging plugs/connecting wiresFixed resistorSPST switchSPDT switch
Alternate apparatus:Bread boardJumper
5 pcs.
5 pcs.5 pcs.5 sets15 pcs.5 pcs.5 pcs.
5 pcs.5 sets
6. An exercise to determine andcompare the resistance of differentconductors
1-m slide wire/ wheatstone bridgePower supplyVOM or multitesterGalvanometerPotentiometerFixed resistorUnknown resistorSPST switchConnecting wires
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 sets
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7. An exercise to verify the principlesof series and parallel connections
Panel board/circuit boardVOM or multitesterDC power supplyBridging plugs/connecting wiresFixed resistors
Alternate apparatus:Bread boardJumper
5 pcs.5 pcs.5 pcs.5 sets15 pcs.
5 pcs.5 sets
8. An exercise to verify therelationship among theelectromotive force, current, andresistance of cells in series andparallel
Dry cellsSwitchVOM or multitesterResistorsPanel board/circuit boardBridging plugs/connecting wires
Alternate apparatus:Bread board
Jumper
10 pcs.5 pcs.5 pcs.10 pcs.5 pcs.5 sets
5 pcs.5 sets
9. An exercise to observe theapplications of Kirchhoffs Law
Power supplyFixed resistorsVOM or multitesterBridging plugs/connecting wiresPanel board/circuit board
Alternate apparatus:Bread boardJumper
10 pcs.25 pcs.10 pcs.5 sets5 pcs.
5 pcs.5 sets
10. An exercise to determine theelectrical equivalent of heat
Electric calorimeterThermometerBeam balanceMassesStop watchVOM or multitesterRheostatDC power sourceConnecting wiresSwitch
5 pcs.5 pcs.5 pcs.5 sets5 pcs.5 pcs.5 pcs.5 pcs.5 sets5 pcs.
11. An exercise to observe the
relationships between resistanceand capacitance in the circuit
Power source
Fixed capacitor (330 microfarad)Fixed Resistor (100 ohms)Connecting wiresVOM or multitesterStopwatch
5 pcs.
5 pcs.5 pcs.5 sets5 pcs.5 pcs.
12. An exercise to observe theprinciple of magnetic field
Natural magnetsHorseshoe magnetsBar magnets
5 pcs.5 pcs.10 pcs.
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RingGlass plateIron fillingsFrame for bar magnetsCompassMounted straight wire
CoilSolenoidBatteryReversing switch
Alternate apparatus:Tesla meter / tangent galvanometer
5 pcs.5 pcs.5 sets5 pcs.5 pcs.5 pcs.
5 pcs.5 pcs.5 pcs.5 pcs.
2 sets
13. An exercise to demonstrate theFaradays law of electromagneticinduction
CoilsGalvanometerVOM or multitesterAC power supplyBar magnets
Connecting wires
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.
5 pcs.
14. An exercise to verify the law ofreflection and refraction
Optics benchLight source, sodium/mercury lampsRay table and baseComponent holderSlit plateSlit maskRay optics mirrorCylindrical lens
5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.
15. An exercise to investigate and
study the image formation in mirrorand lenses
Optic bench
Light sourceRay table and baseComponent holderParallel ray lensSlit plateRay optics mirror5 cm focal length spherical mirror-15cm focal length concave lens10cm/7.5 cm focal length convex lens15 cm focal length convex lensViewing screenCrossed arrow target
5 pcs.
5 pcs.5 pcs.15 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.5 pcs.
* Required Quantity is based on a class size of 25 students
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B. Mechanical Engineering Laboratory
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WORKSHOP THEORY AND PRACTICE
Recommended Experiments/Exercises to be performed.
1. Metrology2. Lay out and Pattern Making3. Bench Work4. Sheet Metal Works5. Welding Practice6. Forging7. Foundry/Casting/Pattern Making
Laboratory Equipment/Apparatus Required
1. Hand Tools - 5 sets/type2. Power Tools - 5 sets/type3. Driving Tools - 5 sets/type4. Wood working equipment
4.1 Planner (wood) - 1 set4.2 Sander - 1 set4.3 Circular Saw - 1 set4.4 Wood Lathe - 1 set
5. Cutting Hand Tools - 5 sets/type
6. Work holding tools - 5 sets/type7. Bar cutter - 1 set8. Cut-off grinding wheel - 1 set9. Sheet Metal tools - 2 sets/type10.Welding Machine/tools
10.1 Arc - 2 units10.2 Gas - 1 set10.3 Inert Gas - 1 set each
TIG & MIG
11. Forging Tools and Furnace - 5 sets of tools & 1 set furnace12. Foundry Tools - 5 sets of tools13. Cupola-crucible type - 1 set14. Measuring Instruments/Tools - 5 sets/type
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MACHINE SHOP THEORY
Recommended Experiments/Exercises to be performed
1. Lathe Works2. Shaper/Planner and Milling Works3. Grinding Works4. CNC Machining (Basic Programming)
Laboratory Equipment/Apparatus Required
1. Lathe Machines ( manual and/or numerical controlled )2. Shapers3. Milling Machines4. Bench Grinder5. Surface Grinder6. Cylindrical Grinder7. Drill Press8. Power Hack Saw
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ME LABORATORY 1
Recommended Experiments/Exercises
1. Measurement of Length, Area and Speed2. Calibration of Platform Scale3. Calibration of Water Tank, Meter and Orifice4. Calibration and use of Pressure and Temperature Measuring Instruments5. Velometers and Pitot Test6. Measurement of Humidity7. Specific Gravity and Viscosity of Fuels/Lubricants8. Flash and fire points of liquid fuels and grease
9. Carbon Residue Test10.Oxygen Bomb Calorimeter11.Flue Gas Analysis
Laboratory Equipment/Apparatus Required
1. Planimeter2. Dead Weight Tester3. Vacuum Gauge Tester4. Variable Speed Tester5. Viscometer6. Sliding block viscometer (Newtons Law)7. Temp. Comparison Bath8. Bomb Calorimeter9. Orsat Apparatus10.Hygrometer11.Set of Pitot Tubes12.Set of U-tube manometers13.Set of Calipers14.Set of flowmeters15.Set of Weights16.Platform Scale (100 kg)17.Flash & Fire Points Apparatus
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ME LABORATORY 2
Recommended Experiments/Exercises
1. Performance test and various pumps, blowers and compressors(Ex. Centrifugal pump performance test)
2. Measurement of Boiler Heating Surface3. Heat Losses through pipes4. Performance test of SI & CI engine
List of Equipment/Apparatus Required
1. Centrifugal, Axial, Gear and piston pump test rig2. 4 sets of fans/blowers test rig3. Air compressor test rig4. Boiler & steam turbine5. Bare and logged pipe6. Diesel Engine Performance test bed7. Gasoline Engine Performance test bed8. Surface and Tubular Condensers9. Reynolds Apparatus
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ME LABORATORY 3
Recommended Experiments/Exercises
1. Expt. No. 1-4 Analysis & Performance test of Refrigeration system2. Expt. 5 Mini-Ice plant analysis & performance test3. Expt. 6-9 Analysis and Performance test of Air conditioning system4. Expt. 10-12 Steam plant operation analysis/and performance test
Laboratory Equipment/Apparatus Required
1. Refrigeration Trainer
2. Air Conditioning Trainer3. Ice Plant4. Mini Steam Plant5. Fluid-Power Equipment6. Diesel Engine
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MATERIALS AND ENGINEERING LABORATORY
Recommended Experiments/Exercises
1. Tensile strength determination2. Compression strength determination3. Shear strength determination4. Flexural strength determination5. Torsional shear strength determination6. Fatigue strength determination7. Hardness determination
List of Equipment/Apparatus Required
1. BHN Testing Machine2. Beam Deflection Machine3. Rotary Bending, Fatigue Testing Machine4. Universal Testing Machine (UTM)5. Shear Test6. Magnetic Particle Test7. Impact Test
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DC AND AC MACHINERY
Recommended Experiments/Exercises
1. DC Motor Performance Test2. DC Generator Performance Test3. Single Phase supply & transformer connection4. Three Phase supply & transformer connection5. Squirrel Cage Induction Motor Performance Test6. Capacitor start-capacitor run motor Performance Test7. Synchronous Motor Performance Test8. Universal Motor Performance Test
List of Equipment/Apparatus Required
1. DC/AC Test Equipment or its Equivalent DC/AC MachineLab. Setup
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INSTRUMENTATION AND CONTROL
Recommended Experiments/Exercises (at least 12 experiments/exercises)
1. Functional tests of sensors2. Control Systems simulations3. Pneumatic applications4. Hydraulics applications5. Electronic controls6. Positioners7. Valves
Laboratory Equipment/Apparatus Required
1. Sensing Equipment2. Process Controls3. Fluid Power Equipment4. Instrumentation Components
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BASIC ELECTRICAL ENGINEERING
Recommended Experiments/Exercises
1. Familiarization with DC instruments2. OHM's Law and resistor color coding3. Series and parallel circuits4. Power in Dc circuits5. Delta - Wye Transfromations6. Kirchhoffs's Laws7. Superposition Theorem8. Thevenin's and Norton's Theorem9. Maximum power transfer in DC circuits10. RC time constant
Laboratory Equipment/Apparatus Required
SPECIFICATIONS UNITS QTY
Circuit boards 1 and 2 sets 4
Metering board pcs 4
VOM (analog and digital) pcs 4
Regulated power supply sets 8
Connecting wire
Lamp loads sets 4
Wattmeter pcs 4Variac pcs 4
Battery (9 V)
Bread board pcs 4
Stop watch pcs 4
SPST switch pcs 4
Resistors (1 W)
Electrolytic Capacitor (12 V)
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BASIC ELECTRONIC ENGINEERING
Recommended Experiments/Exercises
1. Diode test and familiarization2. Clipper and clamper on waveshaping circuits3. Capacitor - filtered and power supply4. Transistor familiarization5. Transistor application6. JFET familiarization and characteristics curves7. Amplifiers (types and applications)8. Operational amplifier (basic characteistics)
Laboratory Equipment/Apparatus Required
SPECIFICATIONS UNITS QTY
Signal generators pcs 4
Function generators pcs 4
Oscilloscopes pcs 4
DC power supply pcs 10
Multimeters pcs 5
Bread board/experiment board
Connecting wires
Multi-input transformers pcs 4
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