brightsun presentation 2019 aug-c - brightsun marine pte ltd · brightsun marine pte ltd brightsun...

BRIGHTSUN

BRIGHTSUN MARINE PTE LTDBRIGHTSUN ENGINEERING PTE LTDBRIGHTSUN ELECTRICALS PTE LTDBRIGHTSUN E&I SERVICE PTE LTDMARS MARINE SERVICE PTE LTD

VISION

To be a Pioneer in Marine and Offshore Engineering in the Asia Pacific Region

MISSION

Deliver Quality Service to our Customers

Provide optimum returns to our shareholders

Create a rewarding and conducive work environment for our employees

Maintain our reputation as a responsible corporate citizen

OVERVIEW OF BRIGHTSUN MARINE

ï Promoted by a team of dynamic technical professionals.

ï Core business in the Marine Services Industry since 1998, Planning to

Venture into Construction & Process Industry.

ï Ship repairing and refurbishments are the main activities, Planning to utilize

our Expertise in Construction , Process sector & allied Industries.

ï Resident contractor to major Ship Yards in Singapore, also have the

Common Contractor set up.

ï Afloat and Anchorage repairs, In-situ Machining & Laser Alignment.

ï Well equipped Overhauling, Machining and Fabrication facilities under one

roof covering 60,000 sq/ft area located at Tuas.

BRIGHTSUN MANAGEMENT

Mr. R. Gunasekaran - Managing Director

ï Dynamic founder of Brightsun Group

ï 32 years of experience in the Marine Industry

ï Possess immense foresight, acumen and entrepreneurial spirit.

Mr. R. Anbalagan – Director

ï 32 years of experience in the Marine industry

Mr. R. Vijayanand – Director

ï 30 years of experience in the Marine industry

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MECHANICAL REPAIRS & RENEWALS ELECTRICAL REPAIRS & RENEWALS

INSTRUMENTATION AND CONTROL SYSTEMS

REPAIR & RENEWAL OF PIPING SYSTEMS

INSULATION WORKS

LASER ALIGNMENTIN-SITU MACHINING

ENGINE COMPONENT RECONDITIONING

REPAIR & RENEWAL OF STRUCTURAL STEEL

SHIP REPAIR SERVICES - Includes voyage & anchorage repairs

COMPETITIVE ADVANTAGE

ï Comprehensive Range of Repair Services

ï Resident Contractor to Major Shipyards

ï Servicing all Brands and Makes of Equipments

ï Well equipped workshop and fabrication bay

ï Experienced Technical Team

ï Ample Logistics support

ï Services available 24x7

ï Connectivity to Spares & Raw Materials

ï Riding Crew for Afloat Repairs

SHIPYARD CLIENTELE

1. ST MARINE (BENOI YARD)

2. ST MARINE (TUAS YARD)

3. SEMBCORP MARINE (TANJONG KLING)

4. SEMBCORP MARINE (BOULEVARD YARD)

5. SEMBCORP MARINE (ADMIRALTY YARD)

6. KEPPEL SHIPYARD (GUL ROAD)

7. KEPPEL SHIPYARD (BENOI ROAD)

8. CHANGI NAVAL BASE

9. PSA – GUL & BRANI BASE

10. BOSKALIS INTERNATIONAL

11. PAXOCEAN SHIPYARD

12. PACIFIC RADIANCE SHIPYARD

PREFERRED CONTRACTORS TO

CLIENTELE

WORKSHOP FACILITIES

ï Hard Chrome Coating Tanks

ï 3, 5,10 and 20 ton capacity Overhead & Gantry crane

ï CNC Vertical Lathe Machine with Chuck Dia 2.2 mtr & 1.6 mtr

ï CNC Horizontal Lathe Machine with Chuck Dia 650 mm x 4 Mtr

ï Conventional Lathe Machines & Radial Drilling Machines

ï Universal Milling Machines & Boring Machines

ï Dynamic Balancing Machines

ï Electronics / Automation Laboratory

ï Hydraulic Press machine with power pack setup

ï Automated PTA , SAW & FCAW Welding Set with Positioner

ï High Pressure Cleaning and Washing Bay

ï Ovens for Heating & Annealing Work with Temp Range 6500 C

ï Well stocked store room & Ware House

ï In-house Training Centre

Our workshop located in No 9, Tuas Avenue 8, is equipped with a wide range of facilities under one roof spread over an area of 60,000 sq/ft

BRIGHTSUN

HUMAN CAPITAL

ï Brightsun has a well qualified and experienced team.

ï Grown from 5 persons team in 1998 to over 446 persons

Team in 2019 till today.

ï Recognizing, nurturing and retaining talent.

ï We provide continuous skills upgrade and training.

ï Work Philosophy involves Multi-Trade & Multi-Skilled

ï Safety conscious and commitment to work

QUALITY

ï ISO 9001 : 2015 certified by SOCOTEC Certification International

ï Brightsun follows best practices in the industry and strive to

exceed customer’s expectation

ï Continuous process improvement for quality service delivery

SAFETY

ï Brightsun has a strict Safety Policy

ï BizSafe Star Level accredited by WSHC

ï BizSafe Enterprise Exemplary Award in 2016 from WSHC

ï BizSafe Champion Award in 2016 from WSHC

ï BS OSHAS Certified ISO 45001:2018 by SOCOTEC Certification

International

ï Qualified Safety Manager and team of Safety Coordinators

IN-HOUSE SAFETY ORIENTATION PROGRAM

MASS SAFETY BRIEFING IN THE CLIENT PREMISES

BizSAFE ENTERPRISE EXEMPLARY AWARD AND CHAMPION AWARD FOR 2016 PRESENTED BY WSHC

MAIN ENGINE & AUX ENGINE OVERHAULING

ï Expert team comprising Service Engineers & Engine Fitters to

carry out complete overhauling at Port, Anchorage & Voyage

ï Technical Expertise to handle models comprising MAN B&W,

WARTSILA (QUANTISERV), MITSUBISHI, HYUNDAI, DOOSAN,

STX, MTU, YANMAR, CUMMINS, DAIHATSU, CATERPILLAR etc

ï We also offer assistance to overhaul and calibrate related

components like Fuel Pumps, Turbocharger, Governor etc

ï We also supply Service Engineers & Engine Fitters to assist

Vessel crew / Maker to accomplish all related works

ENGINE OVERHAULING

ENGINE OVERHAULING.....Contd

BRIGHTSUN

MAINTENANCE OF FUEL INJECTION VALVES

ï M/E & A/E Fuel Pump & Nozzles Overhauling

ï Fuel Injection Valve Setting

ï Renewal of Plunger & Barrel

ï Spindle Guide , Suction Valve & N/R Valve Overhauling

ï Puncture v/v , Safety v/v & Relief v/v Overhauling

ï Cylinder Lubricating Oil Sip v/v Overhauling

ï Pressure Testing of Nozzles

ï Calibration Reports

MAINTENANCE OF FUEL INJECTION VALVES

ENGINE COMPONENT RECONDITIONING

ï Reconditioning and repairing of cylinder covers, piston crown,

piston skirt, exhaust valve seats, spindles, cages and other

marine engine components c/w Chroming & Grinding

ï Reconditioning, repairing and Chrome plating of piston rods

ï Inconel Cladding of Engine Spares including PTA Welding

ï Chrome plating / HVOF Spraying of exhaust valve spindle stems

ï Defric Coating of auxiliary engine piston crowns

ï Annealing services for all components

ï Class Survey with approved WPS & PQR

APPROVAL FROM ENGINE MANUFACTURER’S

APPROVAL FROM ENGINE MANUFACTURER’S

APPROVAL FROM ENGINE MANUFACTURER’S

PRE - INSPECTION

PRE MACHINING & WELDING

WELDING & FINAL MACHINING

FINAL MACHINING, CHROMING & GRINDING

QUALITY CONTROL / QUALITY ASSURANCE

ï All reconditioned components undergo stage wise quality checks

including non-destructive testing which are performed by competent

personnel.

ï Relevant records are maintained.

ï All reconditioning processes are audited at periodical intervals by

competent QC auditors to ensure that all the process requirements

are fulfilled.

CALIBRATION

• To carry out WTP for 10 bar testing to 10 minutes with photo graph.

FINAL INSPECTION

• To carry out WTP for 10 bar testing to 10 minutes with photo graph.

CYLINDER COVER & PISTON ROD RECONDITIONING

Fuel pump overhauling

M/E COMPONENTS O/HAULING & MACHINING

CLIENTELE

COUNTRIES / AGENTSUNITED KINGDOMï CALVEY MARINE LIMITED

IRELANDï CALVEY MARINE LIMITED

ITALYï MASTER MARINE

CROATIAï MASTER MARINE

MALTAï MASTER MARINE

MONACOï MASTER MARINE

GCC & UAEï DP MARINE SERVICES LLC

HONG KONGï BLUEFIRE MARINE LIMITED

CHINAï SAJEE MACHINERY CO LTD

ISRAELï RICHARD BONN TECHNOLOGIES LTD

GERMANYï GERMANIA SHIPYARD AGENCY

GREECEïTOOL BOX MARINE REPAIRS ALLIANCE LTD

TURKEYï ADAMAR INTERNATIONAL

USAï RAINMAKER LLC

INDIAï KEM OIL PVT LTD

CYPRUSï EPSCO LTD

POLANDï W.OSTROWSKI USLUGI

JAPANï KATSUYA KUJIME SAN

NETHERLANDSï AYS SHIP REPAIR B.V

BELGIUMï AYS SHIP REPAIR B.V

MECHANICAL REPAIRSï Pumps

Remove, overhaul, repair & refitting all types of pumps.

ï Propeller

Repair & overhaul CPP Propeller, Fixed pitch propeller, Remove/refit, calibration,

blue fit, polishing and alignment.

ï Bow Thrusters

Remove , overhaul, refit, standard overhauling, backlash setting, thrust setting.

ï Gear Box

Remove/ Refit, Calibration, Spares Renewal and alignment

ï Deck Machinery & Hydraulic Winches

Remove, overhaul, repair of Deck machineries, and refit

ï Heavy Lifting

Scope includes engine, Heavy machines Removal / Re install c/w Alignment &

Chock Fast.

PROPULSION SYSTEM

We carry out service and provide technical support at Shipyard’s for Worlds Leading Brand Propulsion system manufactured by…….…

ï Rolls Royceï Wartsila ï Kawasakiï Lipsï Komomeï Kamewaï Bergï DCNSï Brunvollï Schottelï CATï HRPï Hamiltonï Voith Schneider Propeller

SPECIALIZED UNDER WATER JOBS

We have a specialized team to carry out servicing, troubleshooting and diagnostics of shaft line systems at Shipyard’s like…...

ï FPP (Fixed Pitch Propeller) ï CPP (Controllable Pitch Propeller) ï Different Types Of Thrusters

ï Bow Thruster /Stern Thruster ï Azimuth Thruster

ï Water Jet System ï VSP Unit (Voith Schneider Propeller)ï Rudder Systemï Stabilizer Systemï Steering Systemï Inboard/ Outboard Seal Unitsï All Types Of Couplings

SERVICING OF CPP PROPELLER SHAFT

STERN TUBE SEAL UNITSWe have a specialized team for servicing ,troubleshooting and diagnostics of

Inboard & Outboard Seal system and Shaft Couplings like….

ï EVK Seal , Lip Seal ,Cederwall Seal,Deep Sea Sealï Shaft Mechanical Seal

COUPLINGSï Key Way & Keyless Couplings

CPP OVERHAULING & ON-BOARD INSTALLATION

AQUAMAST THRUSTER O/HAULING

HRP THRUSTER WITH GEAR BOX O/HAULING

HEAVY LIFTING & RIGGING

INSTALLATION OF RUDDER & STABILIZER

DECK MACHINERY OVERHAULING

HYDRAULIC & PNEUMATIC SYSTEM O/HAULING

POWER TRANSMISSION SYSTEM O/HAULING

VARIOUS APPLICATION PUMPS O/HAULING

A/E O/HAULING, LASER ALIGNMENT & INSPECTION

MACHINING WORKS

ELECTRICAL REPAIRSï Motors & Generators

Motor Overhauling Performing AC & DC Control, Rewinding all types of motors

and transformers, dynamic balancing, synchronizing AVR Control Auto Start and

Load sharing

ï Preventive Equipment

HV & LV Switch Gear, Air Circuit Breaker, Miniature Circuit Breaker, Moulded case

Circuit Breaker, Motor’s Overload Relays, Starters and Control Panels

ï Gauge and Meter Calibration

All types of Gauges, Meter, Monitors, and Indicators, Primary & Secondary

Current Injection test for all type of Breakers up to 2500A and over current

preference Trip. Reverse Power Trip Under Voltage Trip, Panel Meters

ï Installation & Commissioning

HV & LV Generators, Motors & Cables, Switch Gears, Distribution system,

Starters and Motor Control Variable Speed Drive

E&I SERVICE

We carry out service and provide technical support at Shipyard’s for Worlds Leading Brand of E&I components manufactured by…….…

ï ABBï CATERPILLARï WARTSILAï HYUNDAIï STAMFORDï SIEMENSï GEï TERASAKIï SCHNEIDERï MITSUBISHI

MOTOR OVERHAULING & BALANCING

BRIGHTSUN

REWINDING & TESTING

INSTRUMENTATION & CONTROL

Calibration and Testing of...

ï Process instruments, pressure gauges, transmitter controllers, receivers and process loop

parameters, pressure switches, level switches temperature switches, pneumatics and

hydraulics controls and valves

ï Monitoring and Alarm Systems

ï Repairing, troubleshooting and new installation and commissioning of bridge, engine control

Monitoring system, main/aux. engine alarm system, reefer and cargo hold monitoring

system, oil discharge monitoring system, general alarm, bilge alarm and fire monitoring

system

ï Monitoring and Control System

ï Oily water separator, cargo fuel oil tank level, pressure and temperature controls, gas

detecting system inert gas system, incinerator, fixed oxygen analyzer, ballast tank level

gauge, draft gauge, ballast heeling

AUTOMATION SYSTEM

SPECIALIZED SERVICES

ï Laser Alignment

ï Vibration Analysis

ï Infrared Thermo graphic Analysis

ï PCD Repair & Troubleshooting

ï PLC Design & Modifications

ï Self Injection Kits for LV Services

ï Switch Board / Electrical DB Modification & Design

ï Engine Controls

ï Test Kit For Switch Board Calibration

ï Tank Gauging & Cargo Control Systems

PIPING REPAIRS

ï Piping Spool Fabrication as per the Isometric Drawing

ï Piping Hydro Test & Flushing inclusive of High Pressure and

various medium

ï System Commissioning as per Test Protocol

ï All types of Hydraulic and Pneumatic SS & CuNi Tubing

Installation inclusive of trouble shooting

ï WPS, PQR & WPQ for CS, SS & CuNi.

ï FRP, CU-NI, SUS, Alloy Pipe Fabrication and Installation

ï Arrangement of Galvanizing, Blasting & Painting

PIPING RENEWAL

PIPING RENEWAL

STRUCTURAL REPAIRS

ï Steel Structural Fabrication as per Technical drawing

ï Vacuum, Hydro & Pressure Testing of Structures

ï WPS, PQR & WPQ for MS, SS, HT Steel & Aluminium

ï Cropping & Renewal of Steel Structures in Afloat Condition at

Wharf & Anchorage

ï Arrangement of Scaffolding, NDT Inspection etc.

ï Fabrication & Installation of Outfitting Structures

ï Fabrication of FPSO Skid’s & E House

ï Open Yard of 10000 Sq Ft with 30 Ton Gantry Crane

STEEL STRUCTURAL FABRICATION

STEEL STRUCTURAL FABRICATION

STEEL STRUCTURAL FABRICATION

BRIGHTSUN

INSULATION AND CLADDING SERVICES

ï Heat Insulation

ï Cold Insulation

ï Sound Barrier Insulation

ï In-Situ Polyurethane foam filling

ï Pre fabricated insulation

ï Marine duct wrap insulation.

INSULATION & CLADDING

BRIGHTSUN

INNOVATIVE 3D PRINTING / MANUFACTURING

ï Manufacturing 3-Dimensional Solid objects using Digital Source

ï Can produce Complex shapes using less material

ï Solidified material using additive process

ï Medium involves Plastic, Ceramic , Steel , Wood Etc...

ï Uses modelling software like Solid Works

ï Process involves Fusing together liquid molecules & Grains

ï Brightsun is assisting SUTD Students in Robotic Projects

INNOVATIVE 3D PRINTING / MANUFACTURING

CONTACTSMr. Menno De VriesVice President – Business DevelopmentMobile : +31 621827023Email : menno@brightsun.com.sgPhone : +31 384773007 (Office)

Business Enquires:Mr. R. AnandManager – Business DevelopmentMobile : +65 8189 5059Email : anand@brightsun.com.sgPhone : +65 6863 2575 (DID)

Sales Enquires:sales@brightsun.com.sgcommercial@brightsun.com.sgsales@marsmarine.com.sgpurchase@vidhul.com.sg

Web:www.brightsun.com.sgwww.vidhul.com.sg

Mr. R. GunaManaging DirectorMobile : +65 9237 2289Email : guna@brightsun.com.sgPhone : +65 6861 0091 (DID)

Mr. Sakai YukinoriVice President – Technical / SalesMobile : 080 4496-1731 (JP)Mobile : +65 9061 1853 (SG)Email :sakai@brightsun.com.sg

Workshop & Office :No 9, Tuas Avenue 8, Singapore 639 224Phone : +65 6863 4001Fax : +65 6863 3521 Email : hr@brightsun.com.sg