bk gearshapersbrochure#2 (page 1)s3.serverdata.com/global-starsu/files/pdf/machine... · 500 vg cnc...

MS Series Gear Shapers& Production/Specialty Mechanical Stroking Shapers

SHAPER DIVISION OF BOSHAPER DIVISION OF BOURNURN & KOCH INC.KOCH INC.

2500 Kishwaukee St.Rockford, IL 61104� 815/965-4013 fax 815/965-0019www.bourn-koch.combournkoch@worldnet.att.net

MS 450

O.E.M. PRODUCTSBourn & Koch Horizontal Gear Hobbers25H CNC 1" x 4" Capacity100H CNC 5" x 20"-32" Capacity200H CNC 8" x 52"-72" Capacity400H CNC 18" x 52"-72" Capacity600H CNC 25" x 100"-148" Capacity

Fellows Gear ShapersMechanical Stroking:10-04 10" x 4" Capacity20-04 20" x 4" CapacityMS 300 300 mm x 125mmMS450 450mm x 125mm Capacity MS650 650mm x 125mm CapacityRack Shaper: 10-04RSSteering Sector Shaper: 4-3SS 4" x 3" CapacityHydraulic Stoking:HS450 450mm x 200mm Capacity HS650 650mm x 200mm CapacityHS1280 1280mm x 300mm Capacity HS2550 25500mm x 300mm Capacity

Bourn & Koch Vertical Gear Grinders500 VG CNC 19.685" x 12" Capacity900 VG CNC 31.5" x 12" Capacity1000 VG CNC 39.37" x 12" Capacity1400 VG CNC 55.118" x 11.8" Capacity

Hob & Shaper Cutter Inspection SystemsHSC 100-001 9" x 16" CapacityCMU130 5.11" Capacity

Roto-Check Gear Inspection SystemsRC400-12, RC400-16, RC400-36 and Rotor-Check

Motch Turning Centers119 VNC Chucker 20" Capacity125 VNC Chucker 25" Capacity135 VNC Chucker 35" Capacity142 VNC Chucker 42" Capacity152 VNC Chucker 52" Capacity219 VNC Twin Chucker 20" Capacity225 VNC Twin Chucker 25" Capacity235 VNC Twin Chucker 35" CapacitySL200 Twin Spindle 8" CapacityMVSL200 Self-loading 12" CapacityMVSL450 Self-loading 22" Capacity

Springfield Vertical Grinders36CNC Vert. Grinder 44" Swing x 18" depth42CNC Vert. Grinder 50" Swing x 18" depth48CNC Vert. Grinder 60" Swing x 18" depth62CNC Vert. Grinder 68" Swing x 27.5" depth

Blanchard Rotary Grinders8AD-12 14" Swing x 5.5" height

11AD-20 21" Swing x 12" height20AD-36 48" Swing x 24" height22AD-42 48" Swing x 24" height26AD-48 56" Swing x 24" height32AD-60 72" Swing x 24" height36AD-66 84" Swing x 24" height42AD-84 96" Swing x 33" height54AD-100 128"Swing x 33" height72AD-120-144 144"Swing x 33" height76AD-120-164 164"Swing x 60" height

O.E.M. PRODUCTS continued

Acme Multi Spindle Machines7/16" RA-6 6 Spindle1" RAN-6 6 Spindle1-1/4" RB-8 8 Spindle1-1/4" RA-6 6 Spindle1-1/4" HP-6 6 Spindle High Precision1-5/8" RB-8 8 Spindle1-5/8" RBN-8 8 Spindle1-5/8" HPN-8 8 Spindle High Precision2" RB-8 8 Spindle2-3/8" HSC-6 6 Spindle High Speed Chucker

Extrusion Milling MachinesEMC-12 Extrusion Milling MachineUp to 12 CNC axis including contouring capabilities.

Rotary Transfer & Rotary Trunion Machining CentersDesigned around the customers specialized needs based on a modular design for easy change overs.

Special Purpose Machining CentersSpecial application machines for special applications which are not addressed by standard machinebuilders.

Roto-Grind Precision Rotary TablesBoth toolroom and laboratory applications

Specialty MachinesWe specialize in designing engineering & manufacturing solutions for our customers requirements. We would be happy to review your requirements.

REMANUFACTURED/RETROFITTED PRODUCTSGear Hobbers, Shapers, GrindersBarber Colman, Bourn & Koch, Fellows, Gleason,Liebherr, Pfauter, Red Ring

Gear Inspection SystemsITW, M & M, Roto-Technology

GrindersBrown & Sharp, Bryant, Cone-Blanchard Mattison,Norton, Springfield

Gantry MachinesIngersoll, Ekstrom Carlson, Cincinnati

Lathes - Vertical/HorizontalAmerican Tool Inc.,Bullard, Cincinnati Milacon, Jones & Lamson, Motch

Machining Centers/ Boring MillsDeVlieg, Futurmill, Giddings & Lewis, Gray, Kearney & Trecker, Rockford Machine Tool, White Sundstrand

Multi Spindle MachinesAcme-Gridley, Bourn & Koch, Conomatic, Kingsbury, New Britain

Rotary TablesM & M, Pratt & Whitney, Roto-Technology

O.E.M. REPLACEMENT PARTSGear Manufacturing MachinesBarber Colman (815) 965-4082Bourn & Koch (815) 965-4082Fellows (802) 674-6500Roto-Technology (937) 859-8503

Turning Centers/VTL’s/LathesAmerican Tool Inc. (800) 248-8121Bullard (800) 248-8122Jones & Lamson (802) 674-6500Motch (800) 728-8602New Britain (800) 243-4542Sheldon Lathe (800) 553-2263

Machining Centers/Boring MillsBullard (800) 248-8122DeVlieg (800) 248-8120Futurmill (800) 248-8120Rockford Machine Tool (800) 248-8120Universal Boring (800) 248-8122White Sundstrand (800) 248-8120

GrindersBrown & Sharpe (800) 759-0100Cone-Blanchard (800) 528-5932Mattison Grinders (800) 248-8126Springfield (800) 728-8602

Multi Spindle MachinesAcme-Gridley (800) 553-2263Bullard Mult-au-matic (800) 248-8122Conomatic (800) 528-5932New Britain / Mideastern (800) 243-4542Bourn & Koch (815) 965-4082

Other MachinesFerguson (815) 965-4082Mattison Woodworking (800) 248-8126Rockford Punch Press (800) 248-8125

Rotary TablesRoto-Grind (937) 859-8503Golden Sun (937) 859-8503

SERVICESField Service, service contracts, preventativemaintenance, on-site retrofits on all of the above product lines and the INGERSOLL product line

Direct lines for service (800) 248-8130 or(815) 965-4013 Ext.310

MS 300 MS 450 MS 650

Technical Data Metric English Metric English Metric English

Bourn & Koch Fellows MS Series Gear ShapersMachine Capacity Nominal Pitch Diameter, External 305 mm 12" 450 mm 17.7" 650 mm 25.6"

Nominal Pitch Diameter, Internal 305 mm 12" 450 mm 17.7" 650 mm 25.6"

Maximum Face Width 127 mm 5" 127 mm 5" 127 mm 5"

Maximum Diametral Pitch, Spur 6.35 mod 4 DP 8.47 mod 3 DP 8.47 mod 3 DP

Maximum Diametral Pitch, Helical 5 mod 5 DP 8.47 mod 3 DP 8.47 mod 3 DP

Maximum Helix Angle 45 deg. 45 deg. 45 deg. 45 deg. 45 deg. 45 deg.

Worktable Diameter 350 mm 13.8" 500 mm 19.687" 500 mm 19.687"

Vertical Saddle Travel 300 mm 11.8" 300 mm 11.8" 300 mm 11.8"

Maximum Swing Diameter 520 mm 20.5 " 800 mm 31.5" 1000 mm 39.37"

Maximum Load on Worktable 1000 Kg 2200 lbs 900 Kg 2000 lbs 900 Kg 2000 lbs

Cutter Spindle Stroking Range 50-1000 spm 50-1000 spm 20-750 spm 20-750 spm 20-700 spm 20-700 spm

Cutter Spindle Diameter 100 mm 4" 120 mm 4.72" 120 mm 4.72"

Stroking Spindle Motor Power 14.9 kW 20 HP 14.9 kW 20 HP 14.9 kW 20 HP

Dimensions “A” Maximum Overall Width 1829 mm 72" 1989 mm 78.3" 1989 mm 78.3"

“B” Maximum Height (No Raise Block) 3200 mm 126" 3124 mm 166.1" 3124 mm 166.1"

“C” Maximum Overall Length (Depth) 3658 mm 144" 4216 mm 123" 4216 mm 123"

Weight Approx.Net weight with motors 7637 Kg 16800 lbs 16500 Kg 36300 lbs 18500 Kg 40700 lbs

Remarks The above mentioned technical data is subject to change without notice

Technical Data Metric EnglishBourn & Koch 4-3 Steering Sector ShaperMachine Capacity Maximum Pitch Radius 51 mm 2"

Maximum Diametral Pitch 8.5 mod 3 DP

Maximum Face Width 76 mm 3"

Angle of Teeth to Shaft Axis 0 to 8 degrees

Maximum Workslide Travel 210 mm 8.3"

Technical Data Metric EnglishBourn & Koch 10-4 Rack ShaperMachine Capacity Maximum Pitch Diameter 254 mm 10"

Maximum Face Width 102 mm 4"

Maximum Helix Angle 45 deg. 45 deg.

Maximum Diametral Pitch – Spur 6.35 mod 4"

Maximum Diametral Pitch – Helix 5 mod 5"

Cross Slide Travel 400 mm 15.7"

Standard Features

• Fanuc 16i CNC System• Machine mounted air-conditioned electrical enclosure with

operator station• 10" LCD color operator panel with full key arrangement• Ladder Logic Programmable Machine Controller• Tool Offsets• Manual Pulse Generator• Metric or Inch data inputs• Spur Guide• 37.8 liter lubrication/hydraulic system• 170 liter self-contained coolant system

MS Series G e a r S h a p e r s

Model 10-4 Model 20-4

Technical Data Metric English Metric English

Bourn & Koch Fellows Production Gear ShapersMachine Capacity Nominal Pitch Diameter, External 254 mm 12" 450 mm 17.7"

Nominal Pitch Diameter, Internal 254 mm 12" 450 mm 17.7"

Maximum Diameter Swing 483 mm 1000 mm 39.37"

Maximum Face Width 102 mm 5" 127 mm 5"

Maximum Diametral Pitch, Spur 6.35 mod 4 DP 8.47 mod 3 DP

Maximum Diametral Pitch, Helical 5 mod 5 DP 8.47 mod 3 DP

Maximum Helix Angle 45 deg. with 5.00" Diameter Cutter

Worktable Diameter 365 mm 13.8" 500 mm 19.687"

Worktable Load 270 Kg 600 lbs 900 Kg 2000 lbs

Maximum Spindle Velocity Spur 53 meters/min 175'/min 53 meters/min 175'/min

Maximum Spindle Velocity Helical 46 meters/min 150'/min 46 meters/min 150'/min

Cutter Spindle Stroking Range 50-1300 50-1300

Remarks The above mentioned technical data may vary in accordance to the geometry of the workpieceto be machined, the loading system and the workholding equipment.

• Base machine with Fanuc 31iB CNC System with Pentium IV 1.8 Ghz PC Front End

• Hydrostatic spur guide• Pendant mounted console with 15" color TFT touch screen• GFI Duplex outlet (120 V AC)• Manual pulse generator, switchable inch/metric,

programmable tool and work offsets• Storage of approx. 40 GB• Diagnostics and error prevention, descriptive error messages• Function controls and keypads for online direct entry of gear shaping data

• Modular hardware and software for easy expansion• Operator’s menu with cutter configuration menu, part setup

menu, online diagnostics, cycle counter, cycle timer• Operating timer, real time clock, total power-on elapse time• Six Axes Control using absolute AC Servo Direct Drives:

– Includes electronic index drive for synchronization of cutter and work rotation

– Stroking speed, stroke position, work spindle rotation, cutterspindle rotation, infeed speed and position, stroke length

• Automatic compensation of temperature dependent center distance changes

• Servo stroke positioning of cutter spindle• Selectable number of cuts• Programmable, multi-surface cutting capability• Programmable infeed and rotary feed• Water/Glycol cooled heat exchanger for integral torque and

linear motors• Automatic lubrication system• Coolant system 210 liter (55.5 gal) tank, chip basket, optional

chip conveyor• Full machine enclosure• Cutter spindle adapter with 44.45 mm (1-3/4") nose• High intensity work lamp

Production/Specialty Mechanical Stroking Shapers

Optional Features

HardwareAuto loaderIntegrated part markingDeburring systemsQuick change toolingManual tool change assistAutomatic tool changerLight curtainAuto part clampingCutter Measurement UnitUninterrupted Power SystemChip conveyor - RearChip conveyor - Front

SoftwareCNC guideNear Net cyclesSector cyclesSlotting cyclesBi-directional cyclesTool advance cyclesProgrammable taperProgrammable crowningRemote diagnostics