biodiesel from kapok oil

By Group 8

Agus Aktawan (Chemical Engineer)Bram Styawan (Electrical Engineering)

Humaidi Usman (Mechanical Engineering)

Background...

Total world oil reserves is going down Total World Energy Demand is going up The increasing of Environment destruction Increasing in unemployment Supporting “Green Energy” Solution in renewable energy

Objectives

Growing awareness of the importance of environmental

Optimizing the usefull of renewable energy Increasing the public knowledge and skill in

renewable energy Motivating people to prefer using the

renewable energy

Emition Comparison

Sumber : Peramalan Badan Energi Internasional (IEA)

http://www.greenradio.fm/technology/89-solar-cell/4081-mengapa-energi-terbarukan-dibutuhkan

Grafik produksi dan konsumsi BBM di Indonesia dari tahun 1965 sampai 2004 berdasarkan data dari BP

World Energy Reserval

Cadangan Minyak Bumi di Indonesia

Sumber : Ditjen Migas, diolah Pusdatin

Source of Vegetables Oil...

Local name latin source

- jarak pagar Jatropha Curcas Seed

- jarak kaliki Riccinus Communis Seed

- kacang suuk Arachis Hypogea Seed

- kapuk/randu Ceiba Pantandra Seed

- karet Hevea Brasiliensis Seed

Theory,,,

Ordo Malvales dan famili Malvaceae Known as kapas Jawa or kapok Jawa, or

kapas-sutra tree Public Benefits of Kapuk as pillow stuffing

Kapuk Randu seeds known as waste

Biodisel Specification

Source,

Perkebunan Rakyat in East Jawa = 75.384 Ha - Kabupaten Pasuruan =14.924 Ha,- Sumenep = 9.742 Ha, - Probolinggo = 5.786 Ha, - Ngawi = 3.776 Ha,- Lamongan = 3.528 Ha,- Bangkalan = 3.531 Ha,- Ponorogo = 3.226 Ha,- Madiun = 3.048 Ha, - Blitar = 2.830 Ha, - Bojonegoro = 2.755 Ha,- Sampang = 1.905 Ha, - Malang = 1.625 Ha

tahun areal (Ha) produksi (ton) produktivitas2006 82.270 28.506 5582007 82.270 28.506 5582008 79.953 30.011 5822009 80.963 30.718 595

rata-rata 80.963 29.435 573

Table. Field Development, production and productivity of kapuk Randu in East Java

The Process of making biodiesel

1. Collecting the Kapok seeds

Kapok seed oil is obtained from pressing the kapok seeds.

kapok seeds itself are getting from Pasuruan, with a land area of kapok tree is 12,604 ha and with the number of 2,048,757 trees and the production reaches 4170 tons with a yield reached 7900 tons of kapok seeds.

2. Pressing the Kapok Seed

Pressed kapok seeds were conducted to obtain kapok seed oil. This pressing using a screw press equipment because it can produce maximum kapok seed oil.

Oil Pressing Diagram

3. Oil filtering

Oil filtering is done to get more clean oil and free from particles or   dirt, this filter use the filter press tool.

4. Biodiesel Production Process

The process of making biodiesel is made from the esterification process or reaction processes from cotton seed oil with methanol that catalyzed by H2SO4 (sulfic acid) then continue with the transesterification process   of esterification process result with methanol that catalyzed by NaOH (Natrium Hydroxide).

Esterification and Transesterification Process

Economic Analysis

Production cost of  biodiesel from kapok seeds oil for the capacity 65.000 Ton/year- kapok seeds oil prices......Rp 10.000 per kg- Catalist prices (NaOH)............$ 0,22 per Kg- Methanol prices......................$ 0,46 per Kg- H2SO4 prices.........................$ 0,35 per Kg- Energy prices..........................Rp 4.500 per liter- Glycerol prices........................$ 26,15 per liter

Potensial convertion of kapok seeds oil become biodesel in high capacity of production.

Feasibility study

For the feasibility study, we still do the calculation but we get the value from our calculation is :

ROI : 104 % POT : 0,89 year POS : 32,31 % BEP : 10,61 % SDP : 5,64 % i Factor : 28,36 %

Management

MATERIAL

Management

PRODUCT

ORGANIZATION

Position Qualification total

Director Engineer 1

Production Manager industrial Engineer 1

Distribution Manager Civil Engineer 1

chief of material Mechanical engineer 1

chief of Instrument Electrical Engineer 1

Chief of Control Process Chemical Engineer 1

Secretary Accounting 3

Administration staff All discipline 18

Security Senior High School 12Driver Junior High School or less 5Servant Junior High School or less 5

Optimization

Composition of methanol and catalist of NaOH (reaction temperature sets in 55 C – 60 C)

Stirring process Heating temperature The purity of catalist Convertion of biodiesel reaction.

Last...

Nothing useless in Allah’s made

Thank You.......