balvigna wvg mills dindigal

BALAVIGNA WEAVING MILLS (P) Ltd..,

An ISO 9001 – 2008 Certified Green Organic Fair Trade Weaving Industry

5S Japanese System Certified Factory

Regt. Off : Balavigna house, 11 / A2, Kasthuribai Road, Nagal Nagar, Dindigul 624003. Tamil nadu, India. Ph: +91 451 2401065 / 85 / 97, Fax : +91 451 2400897,

Cell : +91 93609 78572 Email : prabu@balavigna.com Factory : Uralipatty Road, Velvarkottai Post, Trichy Main Road, Dindigul 624 803. Tamilnadu, India. Ph: +91 4551 238572, Fax : +91 4551 238848, Cell : +91

93609 78573 Email : premkumar@balavigna.com

5S TECHNIQUIES FOR EXCELLENCE

Our Board of Directors

BALAVIGNA WVG. M’LS (Pr.) LTD.

Started in the year 1995

Engaged with 3rd Generation of Machinery

Capacity of - 23 Sulzer - 12 Toyota - 12 Dornier - 04 Rifa Total - 51 Looms

100 Looms at vendor Operation

ABOUT USBALAVIGNA WVG. M’LS (Pr.) LTD.

Produce 15,000 Meters Fabric /day

Our special products are Organic, Bio-RE, Lycra, Bamboo, Soya bean, Modal, Tencel, Sorona, Cool Max, X-Statics, Linen, BCI, Dymetrol etc…

Turn Over 100 Crores/year

Total Employee 160

80% of our Market at Domestic & 20% to other Nations.

ABOUT USBALAVIGNA WVG. M’LS (Pr.) LTD.

EXPORT COUNTRIES

USA

FRANCE CHINA

DURKI

SRILANGA

BANGALADESH

BALAVIGNA WVG. M’LS (Pr.) LTD.

nra;hp

gadw;witfis fisj;jy;.

1SBALAVIGNA WVG. M’LS (Pr.) LTD.

BALAVIGNA WEAVING MILL (P) Ltd..,

BEFORE AFTEROLD RECORD ROOM

BALAVIGNA WEAVING MILL (P) Ltd..,

5S BIG CLEARING DAY

BALAVIGNA WEAVING MILL (P) Ltd..,

5S BIG CLEARING DAY

BALAVIGNA WEAVING MILL (P) Ltd..,

5S BIG CLEARING DAY

RED TAG CARD & REGISTER

BALAVIGNA WVG. M’LS (Pr.) LTD.

BALAVIGNA WEAVING MILL (P) Ltd..,

RED TAG AREA

BALAVIGNA WEAVING MILL (P) Ltd..,

BEFORE AFTERHEAD OFFICE AREA

BEFORE AFTER

BEAM STORAGE AREA

BALAVIGNA WVG. M’LS (Pr.) LTD.

S.NO TEAM AREA AREA /AMOUNT

SCRAP SALES TOTAL AMOUNT

1 EAGLE 2500 1500000 23315 1523315

2 LION 1986 1191600 265286 1456886

3 DOLPHIN 600 360000 65105 425105

4 BUTTERFLY 600 360000 634138 994138

5 LOTUS 2500 1500000 20151 1520151

TOTAL 4911600 1007995 59,19,595

SAVING AMOUNT

nra;ld; - xt;nthU nghUSf;Fk; Xh;,lk; mg;nghUs; mt;,lj;jpy;.

2SBALAVIGNA WVG. M’LS (Pr.) LTD.

BEFORE AFTERTABLE

gad;ghl;bw;f;F Vw;wthW mLf;fp itf;f Ntz;Lk;; ;

BALAVIGNA WVG. M’LS (Pr.) LTD.

BEFORE AFTERFILE RACK

BALAVIGNA WEAVING MILL (P) Ltd..,

BEFORE AFTER

STORE MATERIAL RACK

ypNdh ghgpd; ngl;bBEFORE AFTER

BALAVIGNA WEAVING MILL (P) Ltd..,

OIL STORAGE AREAAFTERBEFORE

BEFORE AFTER

TOYOTA TOOLS BOX

TRACING BOARD LOOM SHED

STAFF TRACING BOARD

BEFORE AFTER

SAMPLE ROOM

DROPPER PIN AREABEFORE AFTER

BEFORE AFTER

ELETRICAL CABLE LINE

BEFORE AFTER

BOY’S HOSTEL

CAM RACKBEFORE AFTER

SERVICE & ACCESSORIESAREA BEFORE AFTER

BEFORE AFTER

FIRST AID BOX

BEFORE AFTER

REED RACK

S.NO

ITEM NAME QUANTITYBEFORE

QUANTITY AFTER

AMOUNT BEFORE

AMOUNT AFTER SAVING

1 POLYWOVEN SACK 48’’

523.23Kg 23.9Kg

275.00Kg 21.10Kg 73694 38678 35013

2 H.M.POLYTHIN ROLL

216.30Kg 9.943Kg 107.40Kg 27254 13595 13659

3 40*52*65 PAPER TUPE 500 Nos 400Nos 17882 13860 4022

4 FACE OF FABRIC& BACK OF FABRIC 10b.nos 3b.nos 800 365 485

5 ANABOND 202 2Grams 12Nos 6Nos 165 82 83

6 WATER EMERY 100 mtr 12Nos 6Nos 205 105 100

TOTAL 120000 66685 53362

INVENTORY SAVING

S.NO BENEFIT Amount

1 A/C Plant Scarp 10775

2 Damage Reed&Dropper 22900

3 Scrap 26950

4 Space Saved (993 Sq Ft X Rs 600/per Sqft ) 595800

TOTAL 6,56,425

BENEFITS OF SEITON IN OUR COMPANY

BALAVIGNA WEAVING MILL (P) Ltd..,

nra;Nrh

ghpRj;jkhf itj;jy;

3S

BALAVIGNA WEAVING MILL (P) Ltd..,

BIG CLEANING DAY

CLEANING ACTIVITES

CLEANING CHECK LIST

5S 5 MINUTES-CLG ALARM

5S CLEANING KIT

TRENCH CLEANINGAFTERBEFORE

Rj;jk; vd;gJ vspaJ mij Kiwahf nra;jhy;;

AFTERBEFORE

LOOM CLEAN WORK

HIDDEN AREA

kiwthd ,lq;fs; fpspd; nra;a check list nfhLf;fg;gl;Ls;sJ..

WEEKLY CLEANING WORK

BEFORE AFTER

GENTS TOILET

BALAVIGNA WEAVING MILL (P) Ltd..,

nra;fpl;R –

ghpzhk epiyia cUthf;Fjy;

4s

nra;a Ntz;bait nra;a Ntz;lhjit

DO’S & DONT’S

DO’S & DONT’S QUALITY

CAUTION BOARD

DIRECTION BOARD

COLOUR CODE

MACHINE OWNERSHIP

RETRIVAL TIME 30SECFILE RACK STANDARD

KEY CHAIN FOLLOW

TOOLS CALIBRATION

FIFO

“0” ACCIDENT ZONE FOR

LAST 175 DAYS

OVER ALL

S.NO TAG NAME TASK COMPLETE

D

1 MECHANICAL 18 16

2 ELECTRICAL 50 49

3 CIVIL 40 39

TOTAL 108 104

TAG IN OUR COMPANY

BALAVIGNA WEAVING MILL (P) Ltd..,

rpl;RNf –

gapw;;rpAk; fl;Lg;ghLk;.

5S

5S TRAINING CLASS IN SCHOOL

5S START IN OUR SCHOOL

BALAVIGNA WEAVING MILL (P) Ltd..,

5S START IN VENDOR

BALAVIGNA WEAVING MILL (P) Ltd..,

5S START IN HOME

HOME 5S PROGRAM

MANAGEMENT AUDIT

BALAVIGNA WEAVING MILL (P) Ltd..,

TREE PLANTATION

APPRECIATIONS - SAFETY

INTERNAL AWARD 1st PLACE

INTERNAL AWARD 2nd PLACE

RONGHOLI COMPETITION

RONGHOLI COMPETITION

5S LAUNCH PROGRAM

5S CULTURAL DRAMA

BEST HOME 5S AWARD

Photo Album

by DK