arauco servosistemas presentation
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Arauco ServoSistemas Introduction
1. Office: São Paulo – Brazil
2. Expertise in Position & Speed Synchronism Motion Control Applications
3. G&L Experience: 23 years
4. G&L Product Lines: Pic90, Analog MMC, Digital MMC, Exter HMI, Centurion Servomotors & Drives and Smart Drives
5. Kollmorgen Experience: 6 years
6. Kollmorgen Product Lines: AKD, S200, S300, S600 Drives and AKM & DDR Servomotors
7. Reliance AC/DC Drives & Motors
8. Beckhoff Product Lines & Experience: 4 years
9. Engineering Services:
9.1. Motors & Drives Sizing and Specifications9.2. Motion Controller, PLC, HMI & SCADA Specifications9.3. Power & Control Electrical Schematics Development 9.4. Motion Controller, PLC, HMI & SCADA Software Development9.5. Start-Up and Training
10. Markets: Corrugated Carboard and Paper Printing
11. Mains Machines:
11.1. Cut-Off Knife11.2. Slitter Scorer11.3. Flexo Folder Gluer Printer / Rotary Die Cutter Printer11.4. Lead Edge Feeder11.5. Flexographic Printing Press
12. Installations Locations : Mexico, Guatemala, Jamaica, Trinidad & Tobago, Panama, Colombia, Venezuela, Ecuador, Brazil and Argentina
13. Contact: Eduardo Alvarez CondemarinArauco ServoSistemasAv.Mandaqui, 122 Bloco C Cj.143 – CEP 02550-00 - São Paulo – SP – Brazil Phone_ +55-11-39317643Mobile: +55-11-9-7302-8136 / 9-5129-8235Email: arauco.servosistemas@uol.com.brMSN: eaconde_br@uol.com.br SKYPE: eaconde
Projects in Corrugated Carboard Market
Cut-Off Knife – AC System Cut-Off Knife - DC System
Slitter Scorer
Projects in Corrugated Carboard Market
Flexo Folder Gluer Printer
Lead Edge Feeder
Projects in Flexographic Paper Printing & Miscelaneous Markets
Flexographic Fragrance Applicator
Quality Filling & Capping Machine
System Architecture – BHS NSQ-D Corrugated Carboard Cut-Off – Jari da Amazônia S.A. - Brazil
Operation Console
3x440V, 60HzPower Panel
CU2008Ethernet Switch
Cut-Off Machine
C6920 Control Cabinet Industrial PC
Windows XPTwinCAT RTOSTwinCAT NC PTP Run-Time
SSD 590+ DriveCat.No. 590+380 / 500Mod.No. 590P/0380/500/0011/UK/AN/0/230/0
In 380A / Ipk 760A +Analog Tacho Option Board AH385870U001
Reliance DC motorModel G-MOTType G225LPn 85kWNn 1000 rpmTn 3445 NmVa 400 V Ia 236 AVf 180 V If 6.0 AJm 1.00 kgm²Tacho Georgii KoboldKPG 503.30 2000 V / 3000 rpm
Control Panel
CP620319” Industrial WorkStation
Windows XP ProLabView SCADAMS SQL Server DatabaseTwinCAT OPC ServerTwinCAT NC PTP Development
ELXXXX EtherCAT I/O Terminals
EK1100EtherCAT Coupler
Measuring Wheel Encoder (Master Axis)TTL Line Driver 5000 PPRMax.Frequency 41.66 Khz
Knife Encoder (Slave Axis) TTL Line Driver 5000 PPRMax.Frequency 18.94 Khz
± 10VDC Analog Speed Reference
Gear+Pinion Ratio 3.5625:1 Knife Perimeter 1099.55 mm
Max.Line Speed 250 m/minCut Length Range: 500 – 5000 mmCut Length Precision : ± 0.5 mmCritical Cut Cycle Time: 263.89 ms
EL4134Analog Output Terminal
EL5101Incremental Encoder Interface Terminal
Inductive SensorHome & Self Registration
Power & Control Panel – BHS NSQ-D Corrugated Carboard Cut-Off – Jari da Amazônia S.A. - Brazil
Software Development Tools
1. Windows 7
2. PicPro for Windows
3. LabView SCADA
4. Microsoft SQL Server 2005 Database
System Architecture – Fosber Master Cut-Off - Empaques del Sur S.A. Esursa - Ecuador
InstalledEEI Drives
Operation Console
Ethernet Network
Infeed Rollers Motor
3x440V, 60Hz
Relay Interface Modules
Analog MMC-A4 Plus Motion Controller
Block I/O Expansion Modules
19” Industrial WorkStationEthernet Switch
Cut-Off Machine
Upper Knife Power & Control Panel
Breakout Boxes Interface Modules
Block I/O Network
Knife Motor M1 Knife Motor M2 Takeout Rollers Motor
Existing EEI Drives
Infeed Rollers Motor
3x440V, 60Hz
Relay Interface Modules
Analog MMC-A4 Plus Motion Controller
Block I/O Expansion Modules
Lower Knife Power & Control Panel
Breakout Boxes Interface Modules
Block I/O Network
Knife Motor M1 Knife Motor M2 Takeout Rollers Motor
Slitter Scorer Link for AOCStacker Link for AOC
RS485 Network
System Architecture - Uchida Slitter Scorer D6 Corrugator – Penha S.A.
Operator Console
3x380V, 60Hz
CU2008Ethernet Switch
M1 Module Scorer Tools M1 Module Slitter Tools
Slitter Scorer Machine M1 Module
CX1020 Embedded PC
Windows CETwinCAT RTOSTwinCAT NC PTP Run-Time
AX5000 EtherCAT Drive
AM3000 Servomotor
Power & Control Cabinet
M2 Module Scorer Tools M2 Module Slitter Tools
Slitter Scorer Machine M2 Module
19” Industrial WorkStation
Windows XP ProLabView SCADAMS SQL Server DatabaseTwinCAT NC PTP Development
Ethernet to Serial Converter
SLC-500 PLC
Upper & Lower Stacker Control Cabinet
SLC-500 PLC
Fosber SPDE WorkStation
Software Development Tools
1. Windows 7
2. PicPro for Windows
3. LabView SCADA
4. Microsoft SQL Server 2005 Database
System Architecture – Fosber Compact Slitter Scorer Retrofit - Empaques del Sur S.A. Esursa - Ecuador
MMC-SD Smart Drive
AKM Servomotor
Operation Console
Ethernet Network
Upper Robot
3x440V, 60Hz
Relay Interface Modules
Digital MMC-DSA2 Motion Controller
Block I/O Expansion Modules
Web Director Console
19” Industrial WorkStationEthernet Switch
Motion Bus
Slitter Scorer Machine
Lower Robot
Power & Control Panel Local Operation Station
Breakout Boxes Interface Modules
Block I/O Expansion Modules
Block I/O Expansion Modules
Relay Interface Modules
Relay Interface Modules
Block I/O Expansion Modules
Block I/O Network
Cut-Off Link for AOCStacker Link for AOC
Software Development Tools
1. Windows 7
2. Kollmorgen KAS Workbench
3. NI Developer Suite Core + Developer Suite Industrial Monitoring Option
4. Microsoft SQL Server 2005 Database Express Edition
System Architecture - Rotary Die Cutter Printer – Shig-San Industrial Ltda - Brazil
AKD-X02407Pn=16kWIn=24A / Ipk=48A
AKM73Q-ANCNAA-00Mo=41.5NmMn=25.2NmNn=3000rpm
CP-508EDBN-30-0 30m Power CableCF-SB7374N-30-030m Feedback Cable
Operation Console
Ethernet Network
Die Cutter 2nd Print Roll 3x380V, 60HzFeed Rolls Lead Edge Feeder
AKT-DT-008-0008-Channel 24V ,0.5A Digital Output Module
AKT-ECT-000-000EtherCATCoupler
AKT-DN-008-0008-Channel 24V Digital Input Module
Power & Control Panel
AKC-PNC-D1-224-17N-00-000 17” High-PerformanceAutomation Controller
AKD-X01207 Pn=8kWIn=12A / Ipk=30A
AKM64L-ANCNAA-00Mo=21.0NmMn=15.6NmNn=3000rpm
CP-507CCAN-30-0 30m Power CableCF-SB7374N-30-0 30m Feedback Cable
Ethernet SwitchPhoenix Contact10/100 (7TP +1FO)FL SWITCH SF 7TX/FX
1st Print Roll
EtherCAT Network
Rotary Die Cutter Printer Machine
System Architecture - Lead Edge Feeder - Shig-San Industrial Ltda – Brazil
AKT-DT-008-0008-Channel 24V ,0.5A Digital Output Module
AKT-ECT-000-000EtherCATCoupler
AKT-DN-008-0008-Channel 24V Digital Input Module
Power , PLC & Motion Controller
Lead Edge Feeder Machine
Scorer Tools
EtherCAT Network
AKD-X01207 Pn=8kWIn=12A / Ipk=30A
AKM64L-ANCNAA-00Mo=21.0NmMn=15.6NmNn=3000rpm
CP-507CCAN-30-0 10m Power CableCF-SB7374N-30-0 10m Feedback Cable
Print RollReferenceEncoder
3x380V, 60Hz
1. NI Developer Suite
2. NI LabVIEW Real-Time Module 3. NI LabVIEW FPGA Module
4. NI LabVIEW Touch Panel Module 5. NI LabVIEW NI SoftMotion Module Premium Edition
6. NI-Industrial Communications for EtherCAT 7. Microsoft SQL Server 2005 Database Express Edition
8. Kollmorgen AKD Workbench GUI
Servo Simulator Module to Demonstrare National Instruments Motion Control Solutions
AKD EtherCAT Drives
AKM Servomotors
NI 3110RTIndustrial Real-TimeController
NI UES-3880UnmanagedEthernet Switch
Operator Interface Hardware
Platform A Power & Control Hardware
Ethernet Network
EtherCAT Network
Master Axis Slave Axis
1x230V, 60Hz
NI 947632-Channel 24V Digital Output Module
NI 91448-Slot EtherCAT Slave Chassis
NI 942632-Channel 24V Digital InputModule
NI FTP-101515” Industrial LCD Touch-Screen Monitor
AKD EtherCAT Drives
AKM Servomotors
NI UES-3880UnmanagedEthernet Switch
Ethernet Network
EtherCAT Network
Master Axis Slave Axis
1x230V, 60Hz
NI 947632-Channel 24V Digital Output Module
NI cRIO 9074IntegratedReal-TimeController
NI 942632-Channel 24V Digital InputModule
NI TPC-251515” Touch Panel Computer withWindows XP Embedded
Platform B Power & Control Hardware
Software Development Tools
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