allnex presentation making improvements in energy curable plastic substrate adhesion performance ...

MAKING IMPROVEMENTS IN ENERGY CURABLE PLASTIC SUBSTRATE ADHESION PERFORMANCE

Paulo Roberto Vieira Jr, PhD

September 18th, 2013

INTRODUCING…

3www.allnex.com

4

ABOUT OUR BUSINESS

• $ 1.5 billion Company with main focus on Resins

• A global leader in the $30 billion coating resins industry

• Strong position in its four Product Lines:

- Liquid Resins & Additives

- Radiation Curable Resins

- Powder Coating Resins

- Crosslinkers

• Multiple end user segments:

- Automotive

- Industrial

- Packaging Coating and Inks

- Protective

- Consumer Electronics & Industrial Plastics

- Specialty Architectural

Industry’s broadest resins portfolio

• 16 Manufacturing facilities

• 13 research and technology centers

• 2 joint ventures (Korea & Japan)

OUR WORLDWIDE LOCATIONS

5

2,000 DEDICATED EMPLOYEES

Headquartered in Brussels, Belgium,

with regional lead offices in Shanghai,

China and Georgia, USA.

6

OUR TECHNOLOGIES

Industry’s broadest resins portfolio

Allnex

Ke

y t

ech

no

log

ies

Ke

y s

eg

me

nt

Radiation Curable Resins

� Inks & Overprint Varnishes

� Industrial Wood

� Plastic

� Eletronics

Oligomers

Urethane Acrylates, Epoxy

Acrylates, Polyester

Acrylates, Amino Acrylates

Monomers

UVEKOL® Glass Lamination

Vancryl Acrylics

Powder Coating Resins

� Architectural Extrusions

� Domestic Appliances

� General Metal

Polyester Resins

Hybrid, Standard Durable,

Super Durable

UV Powder Resins

Additives & Masterbatches

Exa

mp

le e

nd

use

r

ap

pli

cati

on

s

Liquid Resins & Additives

� Automotive

� Protective & General Metal

� Architectural

� Plastic

Waterborne

PUD, Alkyds, Epoxies, Acrylics,

CED Resins

Solventborne

Alkyds, Epoxies, Acrylics,

Coating Additives

Urethane Specialties

Crosslinkers

� Industrial Wood

� Metal Packaging

� Automotive

� Tires & Rubber Products

Aminos Crosslinkers

Formaldehyde-Free

Crosslinkers

Phenolic Coating Resins

Technical Phenolics

Market size*:

11,000 Companies in Brazil (45% São Paulo, 25% South)

6,6 millions tons of plastics produced / Year

20Bi USD Market

*(2012)

Source: ABIPLAST

Packaging

Automotive

Electronics

Adhesives

Lamination

Forming (Thermoforming / In mold) substrates

Furniture (PVC edges)

Textile (Synthetic Leather)

Source: RADTECH North America

Instant conversion of a reactive liquid in a solid induced by ultraviolet

radiation through double bonds

Market Environment:

Growing segment due to versatility

Variety of compositions

Cost / Competitiveness – Quality

Technical Challenges - ADHESION:

Crystallinity

Polarity

Surface Tension

Shrinkage

ALL of these vs. Mechanical and Chemical Performance (Toughness/Flexibility, Scratch and chemical resistance, yellowing, monocoats)

> crystallinity, the more difficult it is to get adhesion

Image courtesy: fusedglass.org

When the liquid meets the solid – Contact Angle

CHALLENGES for UV curing:

POLARITY of regularly used components, which leads to higher

surface tensions

SHRINKAGE of the cured film due to retraction during the

conversion of monomers and oligomers into a polymer

ROUTE PRODUCT Effect

Lowering the Tg of the ink

formulation

EBECRYL® 745

EBECRYL® 767 (acid modified)

EBECRYL® 8411 (300% elong.)

EBECRYL® 242

Less double bounds in the system

will lead to a lower shrinkage of the

film, helping on the adhesion.

Improve interaction between

the film phase and the

substrate

EBECRYL® 436

EBECRYL® 438

EBECRYL® 524 (acid modified)

chlorination plays an important

adhesion promoting role.

Surface tension balance EBECRYL® 303

Better substrate wetting enabling

good adhesion and leveling

Addition of acidic modified

methacrylate adhesion

promoters

EBECRYL® 168

EBECRYL® 170

EBECRYL® 171

Substrate anchoring promotion

Substrate pre-treatments, such as corona or flame treatment. Even the use of primers.

EBECRYL® 411 narrow web application on BOPP

Water immersion

EBECRYL® 571 Shrinking Properties

EBECRYL® 571 Shrinking Properties

Ink film thickness: 1 ~ 2µµµµm

EBECRYL 452 is a new energy curable resin, that combines low viscosity

along with excellent pigment wetting properties.

• Functionality, theoretical 4

• Dynamic viscosity ~600 cP at 25°C

• Density 1.15 g/cm3

• Appearance Clear, dark amber liquid

• Suitable for use with 3 roll mills where higher pigment loadings is achieved versus using

standard grind vehicles.

• Allows low viscosity pigment concentrates to be produced, for use in bead mills.

• Can be used for a wide range of organic and inorganic pigments.

• Minimizes the use of low molecular weight and low functionality products.

Typical physical properties

Features

Varnish

(EB 3415)

Ink let down

(EB 411, EB 571)

Substrate

Grinding

(EB 452)

Excellent cure speed

High gloss

Good intercoat adhesion

Excellent adhesion to a variety of plastic substrates

including:

� Polycarbonate

� Polystyrene

� Polyethylene terephthalate, glycol-modified (PET-G)

� Polyvinyl chloride (PVC)

Component %

Ebecryl 3415 39 %

ODA-N 25 %

Ebecryl 242 10 %

Photoinitiator 5 %

Sílica 5 %

Wax 16 %

Matt finish over Polystyrene

Allnex offers a complete range of products for a full high performanceenergy curable system to meet most demanding requirements and market

needs

Adhesion over a wide variety of substrates

Grinding Performance (Pig. Wetting)

Excellent reactivity

Mechanical behavior (Shrinking)

Low yellowing

Very good water resistance

Image courtesy: Biotropic cosmetics

Notice: trademarks indicated with the ®, ™ or * are registered, unregistered or pending trademarks of Allnex Belgium SA or its directly or indirectly affiliated Allnex Group companies.

Disclaimer: Allnex Group companies (“Allnex”) decline any liability with respect to the use made by anyone of the information contained herein. The information contained herein represents

Allnex's best knowledge thereon without constituting any express or implied guarantee or warranty of any kind (including, but not limited to, regarding the accuracy, the completeness or

relevance of the data set out herein). Nothing contained herein shall be construed as conferring any license or right under any patent or other intellectual property rights of Allnex or of any

third party. The information relating to the products is given for information purposes only. No guarantee or warranty is provided that the product and/or information is adapted for any

specific use, performance or result and that product and/or information do not infringe any Allnex and/or third party intellectual property rights. The user should perform its own tests to

determine the suitability for a particular purpose. The final choice of use of a product and/or information as well as the investigation of any possible violation of intellectual property rights of

Allnex and/or third parties remains the sole responsibility of the user.

©2013 Allnex Group. All Rights Reserved.

40

For more information, please visit us

Booth #68 or at www.allnex.com.

Thank you for your

attention.

Contact Name:

[Paulo Roberto Vieira Jr – South

America]

Cell Phone: [+55 11 96612-2447]

E-mail: paulo.vieira@allnex.com

THANK YOU

www.allnex.com

41