air lift performance kit details...
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Air Lift Performance
MN-786 • (021303) • ECR 7605
Kit Details 27673
Part # Description Qty72605 4pt Fast Air Manifold - 1/4” ..................................127042 Gen 3 Display ......................................................126498-002 Electrical Harness - FastAir .................................120946 DOT 1/4” Air Line ............................................60ft24672 Fuse, spade 3amp..............................................124547 Fuse, spade, 30amp............................................124500 ATC Fuse holder w/ cap ......................................224645 16GA Butt Connector ..........................................124752 12-10GA Butt Connector .....................................324748 12GA Ring Terminal 3/8”.....................................224524 Female Spade Terminal ......................................124595 12GA Female Spade Terminal ...........................124561 Adaptor, Mini Fuse ..............................................124542 ATC/ATO Fuse Adaptor ......................................117263 1/4-14 X 1 Heavy Duty Washer ...........................310466 8” Zip Tie ...........................................................10
HARDWARE LIST
Missing or damaged parts? Call Air Lift customer service at (800) 248-0892 for a replacement part.
STOP!
TABLE OF CONTENTS
Installing the AutoPilot V2 Kit . . . . . . . . . . . . . . . . . . . . 4
NPT Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . 6
Air Line and Fittings Helpful Hints . . . . . . . . . . . . . . . . . 6
Setup and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Program Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Leak Testing and Detection . . . . . . . . . . . . . . . . . . . . . . 9
Use the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Warranty and Returns Policy . . . . . . . . . . . . . . . . . . . . . 14
Replacement Information . . . . . . . . . . . . . . . . . . . . . . . . 14
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Manifold Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
AutoPilot V2 Remote Control Unit . . . . . . . . . . . . . . . . . 17
16380 Compressor Template . . . . . . . . . . . . . . . . . . . . . 19
4 MN-754
Air Lift Performance
INSTALL COMPONENTS ( 15 10-11)
1. Layout
NOTE: Be sure to install all components as far as possible from any heat sources. Plan and prepare harness and plumbing routing thru the vehicle. Eliminate all sharp edges that could chafe. Use grommets when passing through compartment walls.
2. Prepare and install the compressor•
( 15)
• C 1•
NOTE: If the harness must be lengthened, use properly sized butt connectors and wire. If extending the power/ground wires, use 8AWG wire minimum or contact Air Lift for more information.
NOTE: The supplied harness is only capable of powering a single compressor. If installing dual compressors, a second dedicated power wire is required. Consult page 13 for proper wiring, and contact Air Lift for an optional second compressor harness (part number: 27679).
Manifold•
NOTE: Mount the manifold to the frame either horizontally (fig. 1a) or vertically with the ports facing toward the ground (fig. 1b). Do not mount the manifold upside down (fig. 1c). Proper manifold mounting will help prevent water from settling in areas sensitive to freezing.
• M • - If the mounting surface is not flat, add washers to
space the manifold up over surface irregularities.
Installing the AutoPilot V2 Kit
VIAIR Max. Tank Pressure380C 175400C 150444C 175450C 150480C 175
( 1 1 )
ABSOLUTELY NOT!PREFERRED ACCEPTABLE
fig. 1a fig. 1b fig. 1c
5MN-754
Air Lift Performance
Tank pre-assembly ( 15)NOTE: Air compressors ingest moisture and will deposit water in the tank. Tanks must be regularly purged – be sure to provide easy access to drain/fill valve (preferably outside the vehicle). The AutoPilot V2 system does not include moisture separators or water traps, and does require periodic tank moisture drain. If using an engine driven compressor, proper oil and water filtration must be added as these compressors will contaminate the air suspension system. Water traps are available and sold separately through Air Lift Performance (part numbers: 1/4” - 21011, 3/8” - 21012, 1/2” - 21013)
• • • C • C • C •
Tank install ( 15)• • • C 5 C • R ( ) • M
NOTE: Use a standard hose cutter (Air Lift part number 10530) or razorblade. Cut all hose ends square and as smoothly as possible.
INSTALL HARNESS1. Disconnect the battery ground while installing the system.
2. Compressor / manifold connections ( 15)• • M - • C • •
NOTE: Use an appropriate terminal crimp tool to ensure a good connection.
• RE N • C C • C ( )
3. Battery / ignition connections ( 15)•
• 10 10 18 • R • • 3 8 ( ) • 3 8 • R 18 N N E
EC 2
• • •
4. Display• R • ( 3 )
5. Reconnect the battery
6 MN-754
Air Lift Performance
Table 1
Torque Specifications
Size
Dash Size
1 8 N -02 1 5 - 3 0 12
1 N -0 1 5 - 3 0 25
3 8 N -06 1 5 - 3 0 0
1 2 N -08 1 5 - 3 0 5
3 N -12 1 5 - 3 0 78
1 N -16 1 - 2 5 112
1 N -20 1 - 2 5 15
1 N -2 1 - 2 5 211
2 N -32 1 - 2 5 300
1
2
3
( 1)
C N NE ER C N N E E N C E E R ER NMEN EN N N E E
N C RR E E N C N R E E E N RE
NPT Assembly Instructions
Air Line and Fittings Helpful TipsHose bend radius
• 3 8 1 5 • 1 1
Hose to fitting• N • 1
Hose cutting• C • •
DOT/SAEJ844 air brake hose data• M 175 • N ( ) -
INSTALL AIR LINES NOTE: Use a standard hose cutter (Air Lift part number 10530) or razorblade. Cut all hose ends square and as smoothly as possible.
Route and attach the air lines to the air springs• R • Attach manifold port FL or 1 • Attach manifold port FR or 2 • Attach manifold port RL or 3 • Attach manifold port RR or 4 • Attach manifold port T or 5 C • M E or 6
• E
NOTE: Air lines should be pushed in firmly, with a slight back and forth rotational twist – check the connection by pulling on each line to verify a robust connection.
NOTE: Release the air line from the fitting by releasing air, pushing on the line, depressing the ring towards the fitting, and then pulling the hose out of the fitting.
7MN-754
Air Lift Performance
SYSTEM CALIBRATION AND SETTINGS1 -
C N N N
5
2 1 5 (1 5) 5-10
( 3)
3 1 ( N ) M N M (
) 1 5
NOTE: If tank MAX settings are changed, a system re-calibration is necessary for optimal performance.
Calibrate to your vehicle
NOTE: System will automatically deflate to 0 PSI and inflate to 100 PSI during calibration.
2 C R E ( 5) EM C ( 1)
2 1 5
5 3 C ( 6)
R (R ) ( ) ( ) 1 5
Automatic preset maintenance
6 RE E M N N ( 7) 8 N N
NOTE: This function will not exhaust pressure. If air spring pressure is higher than preset target, only the operator pressing the preset button again will activate the system to exhaust air spring pressure (for safety). Press buttons 1+5 to exit.
NOTE: RE E M N N should be off for performance/track driving or if operating in extremely hilly areas.
2 - - - -
2 8 8
2
Setup and Calibration
fig. 2
1 2 3 4
5 6 7 8
RRLRRFLFT
Button Definition
ADJBACKLIGHT+ + +
- - -R G B
fig. 6
PRESET MAINTAIN?
ON
fig. 7
MAX 175MIN 145fig. 4
TANK ADJUSTCALIBRATEBACKLIGHTPRESET MAIN
1234
.
.
.
.
fig. 3
CALIBRATION MENU1 SYSTEM CAL2 ADJUST SYSTEM..fig. 5
8 MN-754
Air Lift Performance
7 8 2 ( 8)
8 5 ( ) M N
N M 2
1 5
6
Rise on start
10 7 R E N R ( 10)
1 - 1 5
11 8 R 1 5
NOTE: BAR stands for DeciBar values.
12 1 5
TANK PRESSURE RANGE140-175 PSI
PROCEED? YES NO
COMP TESTCOMP TIMERISE ON STARTPSI BAR & SWV
5678
....
RISE ON START?
ON
fig. 8
fig. 9
fig. 10
NOTE: Preset 1 should always be entered as the desired ride pressure for the RISE ON START function.
1 1 5 M N M
( M N 12) ( 11)
8 programmable presets
2 1 1 5 RE E 1 1 R
( 12) -
1 5
N E E
( 1 5 5 ) 2 C R E EM
0 10
3 7
•
•
• R
•
Program Presets
64 66 82 80150
fig. 11
65 65 80 80PRESET 1
EDIT
fig. 12
5 100 5 100
EDIT
PRESET 6
fig. 13
fig. 2
1 2 3 4
5 6 7 8
RRLRRFLFT
Button Definition
9MN-754
Air Lift Performance
2 - -
25
- - ( 13 1 )
100 5 100 5
EDIT
PRESET 7
fig. 14
Troubleshooting Guide (800) 2 8-08 2 M
C (517) 322-21
PROBLEM CAUSE SOLUTIONCompressor doesn’t run.
Compressor runs all the time.
Nothing happens when the vehicle is key-on ignition active.
The display does not light up.
Compressor runs all the time but doesn’t fill the tank.
Air spring or tank leak.
Display shows UNSUCCESSFUL
C
C
R
R
R
R
R
C
-
Leak Testing and DetectionLeak detection
1
10 2
2
3
1 5 5
( )
DOT/SAEJ844 hoses and fittings (industry standard)1 7 - 0 ( )
2 E
150 2 5 - 0 12 1 2 17
150 5 - 0 12 1 6 08
100 1 1 3 ( ) - 0 12 67
•
10 MN-754
Air Lift Performance
LE
FT
RIG
HT
LE
FT
RIG
HT
NO
TE
:
+
-
12
34
56
78RR
LRRF
LF
Rel
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ref
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fig. 15
LE
FT
RIG
HT
LE
FT
RIG
HT
NO
TE
:
+
-
12
34
56
78RR
LRRF
LF
Rel
ay s
chem
atic
ref
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ce
3030
86868585
8787
Ign
itio
n S
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ile c
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Co
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11MN-754
Air Lift Performance
LE
FT
RIG
HT
LE
FT
RIG
HT
NO
TE
:
+
-
12
34
56
78RR
LRRF
LF
Rel
ay s
chem
atic
ref
eren
ce
3030
86868585
8787
Ign
itio
n S
ou
rce
(on
wh
ile c
ran
kin
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Co
nn
ect
dir
ect
to b
atte
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refe
rred
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LE
FT
RIG
HT
LE
FT
RIG
HT
NO
TE
:
+
-
12
34
56
78RR
LRRF
LF
Rel
ay s
chem
atic
ref
eren
ce
3030
86868585
8787
Ign
itio
n S
ou
rce
(on
wh
ile c
ran
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Co
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dir
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12 MN-754
Air Lift Performance
N
RE E M N 1 5 10 - C -
PRESET mode
•
• 2nd 6 - 3 E E CCE
N CCE (N E ) E ( 1 5
5 ) 2 (C R E) EM 0 10
Micro adjust to ±1 PSI: If more accuracy is desired, double press the same preset and the system will refine pressures closer to target .
Use the System
fig. 17 MANUAL Modefig. 16 PRESET Mode
29999 99 99 99
1 2 3 4
8765
103 82 75 80150299
99 99 99 99
1 2 3 4
8765
103 82 75 80150
MANUAL mode
M N
MANUAL mode with Easy Control™Tap
( 0 1 ) - 0 1
10
• 1 -
• E 5 - 8
13MN-754
Air Lift Performance
Electrical Schematic
fig. 18
AU
TOP
ILO
T V
2 G
EN
3 P
RE
SS
UR
E C
ON
TRO
L
* Sold seperately Air Lift Part Number 27679
AU
TOP
ILO
T V
2 S
EC
ON
D C
OM
PR
ES
SO
R H
AR
NE
SS
*
14 MN-754
Air Lift Performance
Contact Information
(800) 2 8-08 2 M C (517) 322-21 -
80167 M 8 08-0167 2727 R M 8 17
-
Replacement Information (800) 2 8-08 2 M
Contact Air Lift Company customer service at (800) 248-0892 first if:
C
( ) C
10 00 (800) 2 8-
08 2 C ( (517) 322-21 ) R M (RM ) R C • 2727 R • M • 8 17
( ) C
- -
Warranty and Returns Policy
• •
• • •
Contact the retailer where the kit was purchased:
• • •
15MN-754
Air Lift Performance
Manifold Template
16 MN-754
Air Lift Performance
17MN-754
Air Lift Performance
AutoPilot V2 Remote Control Unit
18 MN-754
Air Lift Performance
19MN-754
Air Lift Performance
16380 Compressor Template
6.6900
3.3100
HOLE PATTERN FOR BOTTOM OF 16380 COMPRESSOR
C • 2727 R • M 8 17 80167 • M 8 08-0167 (800) 2 8-08 2 • (517) 322-21 • (517) 322-02 0 •
Thank you for purchasing Air Lift Performance products!
Printed in the USA
Need Help?C (800) 2 8-08 2 M
C (517) 322-21
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