advanced capping technology - cl machinery · 2020. 8. 26. · advanced capping technology •...

Advanced Capping Technology

Advanced Capping Technology

• Located in Worms, Germany (45min South of Frankfurt)

• Former ALCOA / CSI Machinery company.

• Technical service centre for all CL/ALCOA/CSI equipment

• Spare Parts Service centre ensuring quick response in case of emergency

• CL Capping equipment for CSD, NCB, Food, Chemical Ind., Pharma Ind., Aseptic, Hotfill, Aerosol, Twist Off

• Equipment made in Germany

Advanced Capping TechnologyCompany History

Founded in 1963 under the company name of Werner Steinbach Maschinenbau Mannheim

➢ First machines built in 1963 were semi automatic cappers type PP136 for ROPP Aluminum closures.

➢ In 1973 ALCOA acquired the business which meanwhile had started building also fully automatic capping machines with up to 20 heads. Also Decappers were added to theportfolio.Apart from cappers for ROPP closures also cappers for RingPull and crown cork capperswere added to the product portfolio as well as plastic closure cappers.

➢ In 2008 ALCOA sold the CSI capping equipment division to RANK. The product portfoliowas continously extended to meet customer requirements.

➢ In 2019 RANK sold the capping business to ClosureLogic and the company became CL Machinery GmbH. The product portfolio covers capping equipment for all packagesavailable for the beverage industry as well as other markets.

Advanced Capping TechnologyContacts

Responsability Name Contact

Management Gregor Hieb Phone: +49-(0)6241-9871-909

Mobile: +49-163-4001268

Fax: +49-(0)6241-9871-951

sales@cl-machinery.de

Machine Sales and

conversions

Ralf Müller Phone: +49-(0)6241-9871-944

Mobile: +49-151-11754168

Fax: +49-(0)6241-9871-951

sales@cl-machinery.de

Spare Parts Meike Auer Phone: +49-(0)6241-9871-912

Fax: +49-(0)6241-9871-951

sales@cl-machinery.de

Technical Service Andreas Borkenhagen Phone: +49-(0)6241-9871-920

Mobile: +49-170-4236704

Fax: +49-(0)6241-9871-951

sales@cl-machinery.de

Advanced Capping TechnologyProduct Portfolio

SERIES 8000SERIES 5000

Advanced Capping TechnologySERIES 5000 PLASTIC CLOSURE

- For speeds up to 50 Bottle per head/minute on plastic (~ 3000 bottles per head/h)

- Proven technology

- 100% Stainless steel (except cam)

- Quick change spindle

- Pick and Place

- Spindle lubricated

- Easy overhaul of spindle (10,000 h)

- Independent head drive capability

- Protected gear zone to avoid loss of grease extending life time and protecting the product zone

- Plastic/Metal Closure application on the same machine

- Speciality solutions available (eg snap on, gripper head sets, twist off, etc)

Advanced Capping TechnologySERIES 5000 PLASTIC CLOSURE

Stainless steel Pick station for optimized closure feed and application

Advanced Capping Technology

Belt anti-rotation system for plastic closure on glass bottle application

SERIES 5000 PLASTIC CLOSURE

Advanced Capping TechnologySERIES 5000

CL

EA

NIN

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Grease point

Lubrication:

Series 5000 spindle retainer to be

lubricated every 2 weeks only.

1 grease point per retainer/spindle.

Cleaning:

Headsets and product zone are fully

cleanable.

Value:

Sturdy design with 10,000 h

maintenance window (spindle)

1 lubrication point /spindle minimizing

maintenance time

Quick change spindle

2500 b/h/head (Plastic)

3000 b/h/head (Metal Roll On)

Low cost of operation

Advanced Capping TechnologySERIES 5000

Lubrication:

Gear Zone protected against wash

out of grease. Sealed through

labyrinth seal

Value:

Extended life time as grease does not

get washed out accidentally.

Reduction of risk of grease in product

zone.

Gear Zone Protection

Advanced Capping TechnologySeries 5000 : Quick Change Spindle

1. Remove headset 2. Remove retainer

bolts

3. Drop out Retainer

and spindle

4. Spindle and

retainer removed

Spindle drop out in 3 minutes

SAFE and EASY maintenance

Advanced Capping TechnologySERIES 5000 Solutions (examples)

Maxi Crown / Ring Pull Gripper headsetsT-cork

Snap On

28 & 38mm Bottle Can

CapCan

Advanced Capping TechnologySERIES 5000 Solutions (examples)

Hybrid Closures Polystopper Small caps

TwistOff 38mm Roll On ROPP for spirits

Advanced Capping TechnologyRING PULL / MAXI CROWN

CL has supplied Ring Pull / Maxi Crown sealing heads, sorters

and complete turrets for many years. CL Ring Pull / Maxi Crown

grimp style headsets can be easily mounted on existing Crown

Corkers.

CL can supply complete conversion kits including:

➢ Ring Pull Sorter (for all capping speeds)

➢ Chute

➢ Cap Release for direct transfer onto bottle

➢ Sealing heads

Advanced Capping TechnologyRING PULL / MAXI CROWN

Closure pick up Sorter (> 80,000 b/h)

Advanced Capping Technology

MC600 sorter (600mm Ø)

Integrated Fine dosing unit

Sorter for up to 50,000 b/h filler speed

Compact design for cost efficient

integration

Sorter also available for speed

> 50,000 b/h – 80,000 b/h

RING PULL / MAXI CROWN

Advanced Capping TechnologyRING PULL / MAXI CROWN

RingPull Headset for integration into existing Crown corkers – CL

Machinery equipment will allow customer to run same speed a crown

cork application.

Advanced Capping TechnologyRING PULL / MAXI CROWN

Ring Pull application on Aluminum, Glass

and PET bottle

Advanced Capping TechnologySERIES 5000 Free Standing Capper

Series 5000 also available as free standing

capper featuring stainless steel execution

for greatest flexibility and customized

solution. Available for Plastic Closure, Metal

Roll On, Lug cap, T-cork, Maxi Crown,

Crown cork and other closure and

packaging solutions.

Advanced Capping TechnologyXT6 Headset

• Technically the best performing permanent

headset in the market due to optimized design

and reduced inertia impact

• Compatible to VK360, 560, 760, MT4 as well

as fits into competitors machines via adaptors

(Arol, Zalkin, etc.)

• 6000h maintenance window

• Low maintenance cost

• Fully cleanable

• 30 min rebuild time (every 6000 h)

• Quick change chuck available

• ➔ LOWEST COST OF OPERATION

Advanced Capping TechnologyHT6 Headset

• Hysteresis Clutch headset

• Fully Cleanable (not suitable for ultraclean

environment)

• 6000 Hour Maintenance Interval

• Low Maintenance Cost as overhaul

possible by bottler

• Directly Interchangeable with all CL/CSI

Headsets

• Adaptable to work with Competitors

Cappers (e.g. Zalkin, Arol)

• Quick change chuck options available

• Multiple torque ranges available (4-21 inlb,

8-25 inlb, 20-36 inlb)

Advanced Capping TechnologyHT7 Ultraclean Headset

• Hysteresis Clutch headset

• Fully Cleanable

• 6000 Hour Maintenance Interval

• Directly Interchangeable with all CL/CSI

Headsets

• High performance lubrication free spring

package

• Low inertia through optimized design

• Easily adjustable

• Wide range clutch (1-3.2Nm ~ 0.9-28 inlb)

Advanced Capping TechnologySERIES 8000

- Speed up to 42 botl. /min (2500 b/h) (PLASTIC)

- Speed up to 50 botl./min (3000 b/h) Metal Roll On

- 100% stainless steel- High end plastic and metal

materials with corosion resistant treatments

- Open design- Independant head drive capability- Available as Classic and ULTRACLEAN- Up/downgradeable to changing

cleaning requirements

Advanced Capping TechnologySERIES 8000

Lubrication:

Series 8000 Classic spindle lubricated in upper

area. No grease point required.

Lower spindle area equipped with ceramic

bearings w/o lubrication.

Cleaning:

Headsets, product zone and lower spindle

section up to spindle retainer plate are fully

cleanable.

Value:

No need to lubricate within maintenance window

(min 6000h)

No risk of grease/oil in product zone !

Meets extended cleaning requirements.

Upgradeable to higher cleaning requirements

(Ultraclean).

Available for Plastic and Metal Roll On.

CL

EA

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Advanced Capping TechnologySERIES 8000

Lubrication:

Series 8000 Ultraclean spindle NOT

lubricated. Fully equipped with ceramic

bearings.

Cleaning:

Complete turret and product zone are fully

cleanable.

Value:

No need to lubricate.

No risk of grease/oil in product zone !

Meets ultraclean cleaning requirements.

Capper of choice for extreme conditions on

plastic closure application.

CL

EA

NIN

G

Advanced Capping TechnologySERIES 5000 RollOn

- Up to 50 bottles per Head / minute (~3000 bottles per head/h)

- Speciality solutions available (eg Ring Pull Closure, Extra small Closure Roll On , 38mm, TALOG/ROPP combination, etc)

- Quick change/Easy off headsets available

- Additional options on request

Advanced Capping TechnologySERIES 5000 RollOn

Cap Release Aluminum Roll On VK138 Stainless Steel

Thread Roller

Tug Under Roller

Advanced Capping TechnologyVK RollOn Headset

Centering Bell with safety control to avoid thread damage in case of missing closure (not required with

Aluminum bottle.

Advanced Capping TechnologyVK RollOn Headset Overview

Advanced Capping TechnologyVK138 ROPP Headset

• Setting the standard in the Metal Roll On market:

100% performance, durability and easy to maintain.

• 100% stainless steel

• For use in all CSI and many non-CSI cappers

• Variations available for speciality closures

• Easily maintained with 1 lubrication point

• Quick Change / EASY OFF available

• EASY ADJUST (excenter based roller adjustment)

available

Advanced Capping TechnologyCLEANER

• Automated cleaning and/or oiling

station for metal roll on head sets

• Turret mounted

• Simplifies daily cleaning and ensures

smooth functioning of head sets

• Separate control panel

• 100% stainless steel IP65

• VALUE:

> time safer for operations

> Accurate funtioning of head sets

Advanced Capping Technology38ROPP on Bottle Can double dip

• Ultimate top load control

• Double dip / double action for proper

closure application

• VK175 in stainless steel execution

Advanced Capping Technology38ROPP on Bottle Can double dip

The closure will be formed according to the specification and rollers will

form the threads and Tug Under band.

Advanced Capping Technology38ROPP on Bottle Can double dip

1. Bottle Infeed 2. Closure transfer 3. Bottle centering 4.-6. FIRST application cycle. Forming of reform

depth, thread and pilfer

Lift up headset. Forming plunger remains on the bottle. Rollers return to starting position.

7.-9. Second application cycle. Final forming of thread and pilfer band.

10. Headset moves up, arms opening. 11. Bottle exit

Advanced Capping Technology38ROPP on Bottle Can double dip

Watch YOUTUBE video on 38mm ROPP on Bottle Can under

https://www.youtube.com/watch?v=a0kp77AkImE

Or search via CSI 38mmROPP on BottleCan

Advanced Capping TechnologySORTERS

Advanced Capping TechnologyDECAPPER SERIES 90

CL provides flexible, robust

and durable solutions for

decapping both plastic and

glass containers with ROPP

and/or Plastic closures.

Advanced Capping TechnologyDECAPPER SERIES 90

-Noise protection housing

-Universal Decapping headset

-Bottle anti rotation system

-Infeed screws (single/double)

-Bottle height control

-Closure blow off

-Sound protected blower for closure

discharge

-Full layout flexibility

-Available from 4 – 30 headsets

-10,000 – 60,000 bottles/hour