201105 ureason introduction
Post on 23-Jan-2015
504 Views
Preview:
DESCRIPTION
TRANSCRIPT
Introduction to UReason
Achieving Operational Excellence
UReason is
Anglo-Dutch Company with offices in Leiden and Maidenhead
Delivers real-time applications and solutions in the area of Operational Excellence
Customers in Europe, North-America and Middle-East. Industries: Oil & Gas, (Petro)chemical, Traffic, Energy and Utilities
“We Combine our Expertise and Technology with that of our
customers to improve Operational Excellence”.
Achieving Operational Excellence
Customers of UReason
Operational Advisories:– Sabic– DSM– Remote Surveillance:
• Siemens Power Generation• Vestolit• Shell Global Solutions/NAM
Alarm Management:– BASF– BP– KPE– OMV– SAFCO– Siemens Oil & Gas– LyondellBasell– Total E&P– Anglian Water
Simulation:– WaterSpot: DZH/PWN/Waternet
/ABB/DHV/Vitens/TU-Delft– DISCONTO: PWN/DHV/TU-Delft/RIVM/
Vitens/Dunea/Brabant Water
Active Participant in:
• ANSI/ISA S18.02 Standard• ISA S18.02 TR Development• EEMUA 191 Guideline
Achieving Operational Excellence
Products of UReason
USE, OASYS-AM, UDesign : Based on Common Product Platform
OPC DA ODBC/JDBC Webserver CSV
Process Device Fuzzy Logic Scripting EPDA
Restricted Version Of Product A
Product BProduct A
Product Platform
Visualization Components Intelligent Components
License Components Offline Data Configuration
Com
pone
nts
Add
-ins
&
Ext
ensi
ons
Pro
duct
s &
Sol
utio
ns
Product C
OEM Solution Based On Product A
VAR Version of Product B
AnomalyDetection
Serial Port
FFT LogicDesign
Product C (Customer X Edition)
Neural NetsAnomaly Detection
New Product For Customer X
?
?
Achieving Operational Excellence
Engineering environment for companies wanting to create intelligent solutions
Engineers “Expert Toolbox”
USE – UReason Solution Environment
Achieving Operational Excellence
USE – USP / Benefits
Unique selling points:Out-of-the-box functionality– Interfaces – Data-storage – Rules– Explanation facility – Web access– Model based reasoning and
management– Structured approach– Generic (write once, reuse)
Customer (typical solution provider) benefits:– Reduced engineering time– Easy integration with a wide variety of underlying automation systems
Achieving Operational Excellence
OASYS-AM – Intelligent Alarm Management
Supports organisations in their alarm management, from reporting to dynamic reduction and intelligent predictive
alarming
– Play-back Incidents and upsets– Identify states, causes & effects– Induce rules from pattern mining– Intelligent Alarm engineering
– Reduction rules, cause-effect trees, – State detection diagrams, etc
– Provide advisories (alerts) – Reduce alarms in real-time– Tune operational advisories – Monitor operator actions – Generate EEMUA standard reports
Achieving Operational Excellence
OASYS-AM - USP / Benefits
Unique selling points- Solution covering full scope: from alarm management, over
engineering of logic to reduce and predict alarms to real-time alarm handling (hiding, diagnostics, early event detection)
- Out-of-the-box functionality results in reduced engineering (configuration), installation and interfacing efforts
- Supplier independent, works with all major DCS and SCADA systems
Customer benefits (typical end-user):- One-stop-shop for complete solution + required services if needed- Reduced alarm load enables reduced staffing (up to unmanned
operations)- Technology enables dealing with increasing complexity of
automation, control and safety systems- Best practices (procedures, diagnosis, predictions) put into action,
24x7- Reduced cost of ownership as the customer can maintain and
extend the application and some maintenance work can be automated
OASYS-AM has strong presence in Oil and Gas Markets, where costs of poor alarm management are high:
– Unplanned trip due to a missed alarm: €400.000– Trips about one a day on a new plant which could be prevented if
there were less nuisance alarms– Release of gas resulting in complaints– ARC ARC-Strategies April 2002 - “A CCM application can add 5% or
more to the profits of a manufacturing plant by detecting and avoiding critical conditions before they occur, thus reducing the need for emergency shutdowns.”
Alarm KBLMFW
Product A
Alarm Data
Alarm Configurations
Chattering Alarms
Eclipsing Alarms
Alarm Patterns
Alarm Causalities
Alarm Reduction Rules
Live Alarm Data
Alarm Settings
Reduced Alarm Data
Operator(s)
Process Control Engineer/Technologist
New Rules Reduction Achieved
Alarms Configurations
EquipmentFailure
Human Errors
Control failure
Achieving Operational Excellence
UDesign – Design Validation Environment
Combines the on-line rule engine and simulation capability of UReason’ intelligent platform, with the ability to capture and validate engineering designs
Functionality is especially focused on replacing legacy paper-based design workflow
Superior design tools – Huge increase in productivity when compared to
legacy computer or paper based systems – Better design, less mistakes– Complies with IEC 61131-3 definition for visual
definition of logic systemsOn-demand Simulation
– Validated design BEFORE handover, leads to huge reduction in rework and engineering time.
– Can easily be linked up to real-IO and alarm generation for end-to-end validation
Customized workflow– Matches customer needs, aids acceptance, leads
to roll-out adoption– Use UReason’s Product Platform so can be easily
adapted to customers workflow/design process
Achieving Operational Excellence
Common Product Benefits
Goal: Optimise production, reduction of process upsets & disturbances
ROI: Complying with state laws/regulations– Safety/security potential reduction of insurance premiums– Preventing upsets emission reductions, avoiding production losses– Reducing information overload less operator stress, avoiding burn out of
most valuable resources– Maintaining licence to operate avoid destruction of capital, avoid
equipment damage
ROI: Lower cost of ownership– Reduction engineering time– Ties into preventive maintenance– Ties into asset management
Contributes to operational excellence
Achieving Operational Excellence
Some Examples
Following slides contain some examples of applying UReason technology and services
Achieving Operational Excellence
Example: Northsea Gas producer
Scope of Supply:- Alarm Management Survey- Philosophy Development- Support Alarm Rationalization- Performance Auditing- Advanced Alarm Management System for Onshore Centralized Control Room
DCS: Foxboro IAA&E Historian: TiPS LogMateAlarm Reporting: OASYS-AMAdvanced Alarm Management: OASYS-AM
Alarm reduction on 4 platforms, Visionary Approach for Centralized Control Room
Alarm reduction on 4 platforms, Visionary Approach for Centralized Control Room
Achieving Operational Excellence
Overview of the reduction realized, varying between 30% – 65%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
300 Board Reduced 600 Board Reduced 800 Board Reduced All Boards
Next generation alarm management
Example: LyondellBasell
Scope of Supply:- Rule Discovery from Historical Data- Alarm Display Replacement- Alarm Predictions in Control Room
Corporate Agreement – Advanced Dynamic Alarm Management
DCS: Emerson DeltaVData: TiPS LogMateEmerson OPCAdvanced Alarm Management: OASYS-AM
Achieving Operational Excellence
Example: Chemical Plant Germany
Proactive 24x7 information on gas leaks
Vision/Smell & Sound Sensors Combined
Operators don’t have to do a 12 hours plant inspection
Important for keeping licence to operate
Operator Advisories
Interfaces: Emerson, ABB, Siemens
Achieving Operational Excellence
Example: Refinery Netherlands
Scope of Supply:
- Alarm & Event Historization- Alarm & Event Reporting- Alarm Awareness Workshops - Alarm Philosophy Development- Master Alarm Database- Alarm MOC
DCS: Honeywell TDC, Foxboro IA, Yokogawa CSHistorian: SQL Server
Achieving Operational Excellence
Example: Refinery Netherlands
Scope of Supply:
- Consultancy - Alarm Awareness Workshops - Alarm Philosophy Development- Setup Master Alarm Database- Vendor Selection
- A&E Historization- A&E Reporting- Master Alarm Database & MOC
DCS: Honeywell TDC, HIMA/MagLog ESD
Achieving Operational Excellence
Siemens – Process Real-Time Historian PIMAQ
SISOG PIMAQ System Embeds OASYS-AM
PIMAQ Examples:- Maersk Al-Shaheen FDP 2000- Maersk Al-Shaheen FDP 2005- Maersk Halfdan- Petrobas FPSO Piranema- Venture Oil FPSO Hummingbird- Statoil Snorre A, Snorre B- ConocoPhillips EldFiks- Hydro Njord A & B
Achieving Operational Excellence
Siemens - PIMAQ
Achieving Operational Excellence
Siemens - PIMAQ
Achieving Operational Excellence
Electrical Submersible Pump (ESP) Monitoring
About 15 to 20 percent of almost one million wells worldwide are pumped with some form of artificial lift more and more employing electric submersible pumps
ESPs operate under varying working conditions: High temperature High pressure Scaling/Waxing
…and have a short lifeRuntime lifetime varies between 50
days avg to 1500 days.
Consequences of losing an ESP– Product Loss/Deferment– Expensive to Pull and Replace
Achieving Operational Excellence
Electrical Submersible Pump (ESP) Monitoring
Generic EED & RCA:– Sand Production– Surface Choke– Tubing Leak– Scaling
Specific EED & RCA:– Location Specific– Pump Configuration
Specific
Early Event Detection (EED) and Root Cause Analysis (RCA)Early Event Detection (EED) and Root Cause Analysis (RCA)Generic Means:
The Same Solution can be applied over-and-over again
to 1 or Many ESPs
Achieving Operational Excellence
Proactive Asset Management (Water)
Achieved by highlighting variances in normal operating parameters e.g. pump flow, level, etc:
– E.g. Pump performance degradation, number of stop and starts of the pumps can be used in combination with the number of hours running during a day to determine if a pump is degrading
Inferential measurement and sensor validation which identifies drift on process plant requiring subsequent intervention
– difficult-to-measure parameters can be derived from existing instrumentation. This type of information can be used to track BOD, COD or bacteriological load on-line and so improve consent monitoring and remedial action to ensure consent compliance.
– E.g Inlet flow and suspended solids can be used as model inputs to predict BOD with reasonable accuracy
Achieving Operational Excellence
Drinking Water Purification Simulator
• Simulator– Object model– Hydraulic model – Water quality model– Control model
Achieving Operational Excellence
Water Purification Simulator USPs
Technologies: USE + external models from partners
Unique selling points:Developed in conjunction with water companies and other industrial partnersGeneric simulator provides Custom-off-the-shelve simulatorSpecific simulator can easily be tailored to customer’s processes¼ of the price of a simulator in chemical, oil & gas
Benefits for the customer (water company – engineering agency)Training of operators, regional managers
(off-line)On-line evaluationEducationVirtual commissioning of process
automation systemTesting of control strategiesProcess-control improvementWater quality improvement
Achieving Operational Excellence
Water Safety – Long Term NL Funded Study
Distribution, Control Training and Operations
– Understand the relevant chemical and microbiological processes in the distribution network.
– Develop water quality models to predict quality parameters
– Assess water quality in the whole network to prevent public health risks
– Develop a scenario based calamity simulation system to experiment and understand acute changes in water quality.
– Use calamity simulation to train and educate operators in handling events.
– Deploy real time state of the art water quality sensors.
– Use model integration between process automation system and simulator/models for consistency and efficiency.
Achieving Operational Excellence
Proactive Asset Management General
Using UReason’s Technology : General Statements– Generic Rules can be defined for each asset type
• i.e. implemented once but valid for all the sites using the same asset type
– Can easily integrate with DCS/SCADA, backend systems and alarm databases, etc to infer asset state from different data sources
– Rules filter bad data– Rules can apply state based reasoning;
• e.g. take into account site criticality, site location, time of the year, relation to other assets
– Integrate asset criticality register– Results can be pushed to extend alarm information and/or
influence Maintenance management systems
Achieving Operational Excellence
Contact Details:
UReason LeidenPompoenweg 92321DK Leiden071-5281700www.UReason.com
top related