164 ISO 9001:2008 F 414 214 0450 • P 414 214 0444 • T 888 243 6914

• Durable Maintenance-free Pipe Railing.

• Quick and Easy to Install Without Welding.

• Concealed Fasteners.

Finishes: Your choice of Anodized or baked-on enamel. These samples are for comparison only. Contact Wagner for actual color samples.

Almond(L)

Sandstone(S)

Green(G) Brown (N)

White (W)

Light Bronze

(Z)

Tan(T)

Anodized (A)

Dark Bronze

(D)

Black(B)

Mill Finish

Add the letter noted above to the end of the part number to indicate color choice. i.e., SA502B for Black; SA502A for Clear Anodized.

2"

3"

2.5"

1.90"

1.90"

1.375"

1.375"

1.90"

1.375"

1.375"

1.25"

1.90"

1.25"

1.90"

1.90"

1.375"

1.375"

1.90"

1.375"

1.375"

2"

1.90"

8"

4"

1.90"

Center Line Radius 4"

1.90"

Center Line Radius

NUMBERS IN BOLD TYPE are typically in stock. Other items may not be available for immediate shipment or are made-to-order – requiring a minimum quantity and a longer lead time. Visit shopwagner.com for availability.

Aluminum, Non-Welded, Series 500 Pipe Railing and Series 550 Pipe Picket Railing are designed to take advantage of Aluminum's strength and easy maintenance. High quality Aluminum extrusions and castings are combined with concealed Fasteners to create the finest design.Components are easily assembled – without welding – using mechanical Fasteners at intersections and Epoxy Structural Adhesive at splice joints. Meets 2010 ADA when properly specified and installed. Series 500 and 550 Railings are available as factory assembled units made to your specifications. This results in on-site fabrication savings. Special curves or Pipe radii can easily be made to fit your job. Posts and Top Rails are assembled to run in continuous lengths creating a system that is stronger than cast Tee and Cross connections. It provides a continuous, smooth Top Rail surface. The Series 550 Pickets are factory assembled with a tight drive-in-fit to the Top and Bottom Rails assuring squareness and stability. Pre-assembled sections – up to 24 feet – can be shipped factory-assembled or knocked-down for reassembly.Series 500 and Series 550 are available in 1 1/2", Schedule 40 Pipe size – 1.90" outside diameter with a .145" wall thickness. Standard heights are 32", 36", 42" or 48" – custom heights available upon request.A practical, sound investment for the budget-minded buyer.

Adjustable Angle ElbowColor ALUMINUM

Aluminum SA505AM

90° TeeSelf-tapping Fastener included. Order SA526 Through Bolt for cross connections. See page 166 for assembly detail.

Color ALUMINUMAluminum SA502

Adjustable Angle Elbow Color ALUMINUM

Aluminum SA505

90° 3-Way ElbowColor ALUMINUM

Aluminum SA507

90° Radius ElbowColor ALUMINUM

Aluminum SA510

Provide Sketch with Required Angle (0°- 41°).

Bottom Step Post ElbowColor ALUMINUM

Aluminum SA511

Angle Adjustable Between 0°- 38 °.

Angle Adjustable Between 0°- 38 °.

1 1/2" Schedule 40 Pipe24' Lengths

Color OD t ALUMINUMAluminum 1.900" .145" SA500

Wall BracketColor ALUMINUM

Aluminum SA515

Provide Sketch with Required Angle (0°-41°).

Angle TeeColor ALUMINUM

Aluminum SA504

See pages 6 - 24 for additional Brackets.

Series 500 Non-Welded Aluminum Pipe Railing

showagner.com 165

4"

1.90"

1.5"

Center Line Radius

4"

1.90"

Center Line Radius

5"

1.61"

2"

1.90" 4"

1.90"Center

Line Radius

3.5"

3.5" 5"

3.5"

3.5" 5"

2.5"

1.90"

42"

6"

2.5"

1.90"

42"

6"

4"

1.937"

1.90"

4.75"

3"

1.66"

30"

135° 3-Way ElbowColor ALUMINUM

Aluminum SA522

Wall ReturnColor ALUMINUM

Aluminum SA519

Provide Sketch with Required Angle (0°- 135°).

Rail ElbowColor ALUMINUM

Aluminum SA513

Splice ConnectorALUMINUM

Aluminum SA51715 Foot Lengths SA517-15

90° Miter ElbowColor ALUMINUM

Aluminum SA506

Shipped with two SA517 Splice Connectors – order Epoxy separately.

Top Step Post ElbowColor ALUMINUM

Aluminum SA512

Provide Sketch with Required Angle (0°- 41°).

Pipe sets over Bracket – must have clean, precise cut.

Wall Bracket –InternalWall Plate sold separately.

Color ALUMINUMAluminum SA520

Side Mount Flange30" Reinforcing Bar – SA597 – is required for all commercial applications.

Color ALUMINUMAluminum SA540

Provide Sketch with Required Angle.

Angle Flange with PostColor ALUMINUM

Aluminum SA518

Adjustable Bracket – ExternalWall Plate sold separately.

Color ALUMINUMAluminum SA521

Cover FlangeFor embedded mount, 30" Reinforcing Bar – SA597 – is required for all commercial applications.

Color ALUMINUMAluminum SA509

Post CapColor ALUMINUM

Aluminum SA514

Reinforcing Bar30" Length.Required for all commercial applications.

ALUMINUMMill Finish SA597

(Flat or 43/4° Ramp)

Heavy Duty Base30" Reinforcing Bar – SA597 – is required for all commercial applications.

Color BASE ONLY BASE WITH POSTAluminum SA541 SA523

SA597Order Separately.

Fits over Pipe. Pipe sets into Bracket to adjust to length.

SA521

Wall Plate

SA520

Wall Plate

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Series 500 Non-Welded Aluminum Pipe Railing

166 ISO 9001:2008 F 414 214 0450 • P 414 214 0444 • T 888 243 6914

4" M

in.

4"2"1"

1"

4" × 1" × .125"

1/4-20 × 1"StainlessSteel Screw

WeepHole

Rockite

Concrete

Min.3"

.125"

Mounting OptionsPipe or Picket Railing can be embedded in concrete and grouted, or mounted on decks and platforms with Base Flanges, or side-mounted on fascia or stringer by means of Fascia Flanges.

Embedded Post• Cover Flange.• 30" Reinforcing Bar – SA597 –

is required in all commercial applications.

• 1/4" Weep hole at 1/2" above Flange.

• Minimum depth: 4" (5" to 6" preferred).

• 3 1/2" Minimum from center of Post to edge of slab.

• 1 1/2" Minimum from edge of hole to edge of slab.

• 1" Minimum grout pad.• Set into place with

Rockite® or Kwixset ® Anchor Cement.

Expansion JointsFor continuous spans in excess of 40 feet, expansion joints should be provided. To make an expansion joint, one end of a spliced joint should not have Structural Adhesive applied so that it is free to move in or out of the Pipe. If a joint is provided every 30 feet, the width of the gap should allow 1/8" expansion for each 40 °F of expected temperature rise. All Pipe Railing splices should be made no more than 12" from the nearest Post.

MaterialsAll Rails and Posts are produced from extruded, 6063-T6 Aluminum Pipe, 1 1/2" Schedule 40 – 1.900" outside diameter with a .145" wall thickness. Where there are Formed Elbows, 6063-T4 Alloy is used. All Railing accessories are cast from ANSI 713 Alloy. Fasteners used in the system should be Aluminum or Stainless Steel.

WorkmanshipAll Pipe cuts should be square and accurate for minimum joint-gap. Cuts should be clean and free of chamfer from deburring nicks and burrs. Holes should be drilled the proper size for a tight flush fit of Rivets and Screws. All Posts grouted in concrete must have one 1/4" diameter weep hole, 1/2" above Post collar, in the plane of the Rail.

RigidityPost spacing is not to exceed 6'-0", center-to-center. All Posts will be single, unspliced Pipe length. Lower Rails should be single, unspliced lengths between Posts. All Top Rails shall be continuous whenever possible. All Fasteners should be tightened so that the completed Railing is rigid and free of play at joints and component attachments.

Side Mount Flange

Heavy Duty Floor Flange

Durable, maintenance-free, Pipe Railing that is quick and easy to install – Without Welding.

Consider the Advantages . . .• No rusting - No painting.• Unlimited designs.• Easy installation without welding.• Durable and functional design.• Strong and decorative.• Saves on installation and

maintenance labor.

. . . and the Possibilities• ADA Ramps• Condominiums• Industrial Buildings• Stores• Waste Water Treatment Plants• Nursing Homes• Municipal Buildings• Schools• Office Buildings• Motels• Churches• Hospitals• Factories• Amusement Parks• Restaurants• Swimming Pools• Cafeterias• Residential

Attachment of tee fitting to a vertical post.

A through bolt is used in combination with two 90°

tees for a cross connection.

Apply epoxy to inside surface of pipe

Compress splice and join together

Series 500 Non-Welded Aluminum Pipe Railing

Railing Splices are designed for a tight press fit and must be compressed with a pliers to permit them to slip into the Pipe. The areas to be joined should be cleaned thoroughly. Mix 3M™ Scotch-Weld™ Epoxy according to manufacturer’s directions. Mix only enough that you can use within 1/2 hour. Apply Epoxy to inside surface of Pipe. Compress Splice Sleeve with pliers then slip into the Pipe. Wipe off excess Epoxy after components are properly joined. The areas connected together should be left undisturbed for eight hours – longer in cold weather. See page 29 for 3M Scotch-Weld Epoxy.

Tee FittingsTo attach the Tee Fitting to the Post, a self-tapping, Stainless Steel, Hex Head Screw with Lockwasher is positioned through the Fitting and threaded into the Post. Use of a thread Adhesive – i.e., Lido-Weld on page 29 – is strongly recommended.When two 90° Tees are located directly opposite each other to form a Cross, a Stainless Steel Through Bolt, Lockwasher and Locknut are used – SA524 and SA525.

Toeplate

Series 500 Non-Welded Aluminum Pipe Railing

showagner.com 167

4" M

in.

4"2"1"

1"

4" × 1" × .125"

1/4-20 × 1"StainlessSteel Screw

WeepHole

Rockite

Concrete

Min.3"

.125"

Finishes: Your choice of Anodized or baked-on enamel. These samples are for comparison only. Contact Wagner for actual color samples.

Almond(L)

Sandstone(S)

Green(G) Brown (N)

White (W)

Light Bronze

(Z)

Tan(T)

Anodized (A)

Dark Bronze

(D)

Black(B)

Mill Finish

Pre-assembled Post Design Selections AluminumPre-assembled Posts have 30" Aluminum Reinforcing Bar for strength. Mounting and spacing to be determined. Contact Wagner with your Post style, dimensions and mount option.

T1 T2 T3 T4 T6 T7 T8End Post Top Step Post

(End)Intermediate

PostBottom Step

PostTop Step Post

(Interm.)Step Post (Interm.)

Corner PostPicket Railing Design Selections3/4" Round; 4 1/2" On Center.

EE

PP

PE

PXP

EXE

Rockite® Anchor Cement Gypsum-based Follow package instructions.

50 lb. Pail RK1005110 lb. Box RK10010

Kwixset® Exterior Anchor CementPortland-based Follow package instructions.

50 lb. Pail KW1040210 lb. Box KW10401

3M™ Scotch-Weld™ EpoxyAdhesive (2 Ounce Kit) SA531

Applicator Gun with Plunger SA533Plunger for Applicator Gun SA534Adhesive Mixing Nozzle/Tip SA535

PlungerTip

Adhesive(2 ounce kit)

Applicator Gun with Plunger

3/4" Pickets16' Lengths.Select from available colors above.Part of the Series 550 Picket System.

Toe Board24' Lengths4" × 1" × 1/8" Aluminum Channel.

A

A

DB

C

E

E

A 90° TeeB 90° Corner TeeC 90° Three-Way ElbowD Floor FlangeE Wall Plate

For interior applications use Rockite. For exterior applications use Kwixset. Refer to page 63 for more information on Rockite and Kwixset Cements. Note: To avoid corrosion, Aluminum should be kept from directly contacting Portland-based cement by painting with a heavy coat of bituminous paint or an appropriate primer.

RK10010 KW10402

PXE

Series 550 Pipe Picket Railing

SA531

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Series 550 Pipe Picket Railing