Hilux Aluminium Roll Cover Installation Instructions

Model year: 2015/04 Vehicle code: GUN1***-D***HW GUN1***-C***HW

Part number: PW3B1-0K004 - Aluminium Roll Cover (EC) PW3B1-0K005 - Aluminium Roll Cover (DC) PW178-0K000 (1x) - Tailgate Protection Film PW178-0K002 (1x) - Rail Protection Film (EC) PW178-0K003 (1x) - Rail Protection Film (DC)

Manual reference number: AIM 003 411-2

Manual reference number: AIM 003 411-2 2 of 19

Revision recordRev. No. Date Page Picture Update New Deleted steps

1 29-11-2015 Various Various E.C. added, Torq change, Loctite change

2 16-06-2016 Various Various Dimensions step 2

Ø6 M6x12M8x40 M5x6

LHS RHS

PW3B1-0K034 PW3B1-0K035

PW3B1-0K071 ECPW3B1-0K036 DC

PW3B1-0K037

PW3B1-0K005

PW178-0K000Tailgate Protection Film Rail Protection Film

7U00**PW3B1-0K**0

**= 40, 41, 42, ......, 57

7U00**7U00**

PW178-0K002 ECPW178-0K003 DC

Manual reference number: AIM 003 411-2 3 of 19

A

C

E

Q

W

U

G

R

I

J

S

M

N

P

L

O

V

K

T

H

B

D

1x

1x

1x

6x 6x 6x 6x 24x 6x

6x 6x 4x 6x 6x 6x

2x 2x

2x

1x 1x

2x 1x

1x

1x

1-25 NmT15, T 30

5 mm

8 mm

222

H2O

Ø 22 mm

MSDS 40°C

18°C

CLEANER / DEGREASER

2KRust

Protection

TDS °C

Manual reference number: AIM 003 411-2 4 of 19

70mm

70mm

165mm165mm

1

1

2

2

AIM 003 421-*RAILPROTECTION

FILM

AIM 003 422-*

TAILGATEPROTECTION

FILM

Manual reference number: AIM 003 411-2 5 of 19

2

1

1 3 1 3

2 2

5mm90°

Ø 22 mm

PLASTIC BEDLINER ALUMINIUM BEDLINER

A-ACab Deck

B-B

A

A

B

B

CLEANER / DEGREASER

2KRust

Protection

1 3 4 5

2 3mm

Protection

CabDeck

Cab Deck

Protection

Manual reference number: AIM 003 411-2 6 of 19

4

3

G0mm1 2 3

C D+

RHS

LHS

1600mm Approx.

D

C

Y1

Y1

Y2

Y2

A

A

60mm

1

2

8

AC

1

C

A2

Manual reference number: AIM 003 411-2 7 of 19

7

5

6 7

LH = RH

M

C

M

A

LOCTITE222

T 30

2

4x

1

Manual reference number: AIM 003 411-2 8 of 19

9

8

J

J

J

PLASTIC BEDLINER ALUMINIUM BEDLINER

LH = RH

LH=RH

LH=RH

J

B

H

K

L

2

3

B

*

*

1

0 mm

T 15

6x

LOCTITE222

11

Manual reference number: AIM 003 411-2 9 of 19

10

H2O

1

2

Y1

Y2

N N

N

90˚

Manual reference number: AIM 003 411-2 10 of 19

14

12

13

X

X=X

E

E

X

0 mm

0 mm

1 2

1 2

Manual reference number: AIM 003 411-2 11 of 19

17

15

16

O

V

T

S

R Q V

IU

P

O

O

O

(6x)Y3

1 3

2

CLEANER / DEGREASER

Manual reference number: AIM 003 411-2 12 of 19

19

18

LH = RH

Y3

Y30 mm

E

O

0mm

Y3

6x

Manual reference number: AIM 003 411-2 13 of 19

21

20

N

E

0 mm

1

2

Manual reference number: AIM 003 411-2 14 of 19

23

22

J J

Y3(6x)5mm

8 Nm

PLASTIC BEDLINER ALUMINIUM BEDLINER

S

Manual reference number: AIM 003 411-2 15 of 19

25

24

LH = RH* *

90˚

Manual reference number: AIM 003 411-2 16 of 19

27

26

A

A

B

B

Manual reference number: AIM 003 411-2 17 of 19

29

28

Manual reference number: AIM 003 411-2 18 of 19

Owners manual

8 Nm+15000 Km+15000 Km

8 Nm (6x)

(6x)

+1000 Km

Y3(6x)5mm

8 Nm

S

Aluminium Roll CoverHilux 2015/04

CHECK SHEET

VIN n°

Model / Year Aluminium Roll CoverHilux 2015/04

X

X X

X

= OK

= OK

1

1

12

3

P/N = OK

2x

8 Nm 6x1

Serial NumberC L IC K

Owners manual

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

B

=A =B

A S

Manual reference number: AIM 003 411-2 19 of 19