alumach 2013 brochure
DESCRIPTION
Product catalog for our clientsTRANSCRIPT
SALES INSTALLATION MAINTENANCEWe have extensive knowledge and experience to help optimize the efficiency and productivity of your business or help you!start from scratch.
Second Hand machinery is available (please call/email to check what we have in stock)
Showroom now open! Package deals! WWW.ALUMACH.COM
Adrian Dinalem 0417 558 598e [email protected]
Len Dinalem 0418 531 952e [email protected]
Showroom 19b Yellowbox Drive, Craigieburn 3064p 03 9846 2790f 03 9846 8346 e [email protected]
Contact Us
A L U M I N I U M F A B R I C AT I O N E Q U I P M E N TALUMACH
A L U M I N I U M F A B R I C AT I O N E Q U I P M E N TALUMACH
A L U M I N I U M F A B R I C AT I O N E Q U I P M E N TALUMACH
A L U M I N I U M F A B R I C AT I O N E Q U I P M E N TALUMACH
A L U M I N I U M F A B R I C AT I O N E Q U I P M E N TALUMACH
A L U M I N I U M F A B R I C AT I O N E Q U I P M E N TALUMACH
A L U M I N I U M F A B R I C AT I O N E Q U I P M E N TALUMACH
Nanomatic 310 Electronic copy router
Horizontal clamps 01 Control joystick 02
Stop devices and roller
conveyors
03 Numerical control 04
Copy routersCopia 310 Manual copy router
Manual stylus 01 Horizontal clamps 02
Complementary technologies play an important part in the workshop as the product line consists of various instruments designed to cater for special requirements. The Emmegi range offers a broad spectrum of dedicated machines for all the various milling, drilling, end-milling and filing operations as well as profile positioning and stop gauges. Copia 310 is a manually controlled single head copy router, with large vertical travel and traverse of the cutting head with indirect lever. Through machining operations can be performed without turning the workpiece. Stylus with manual or pneumatic control.
Control 03 Lubrication 04 Roller conveyor 05
gb
01 0203
Copia 314 S Manual copy router
Horizontal clamps 01 Lubrication 02
Copia 314 S is a manually controlled single head copy router, with large vertical
travel and transverse movement of the cutting head with handle or indirect lever.
Through machining operations can be performed without turning the workpiece.
Stylus with manual control.
Stop adjustment 03 Roller conveyor (optional) 04
en
01
03
02
The images are only given for illustrative purposes
Nanomatic 380 S Electronic copy router
Piece rotation 01 Control joystick 02
Copy router with 2 controlled axes, ideal for working aluminium, PVC and steel profiles up to 2 mm, with the possibility of working stainless steel (optional). Work cycle management takes place via intuitive software that guides the operator through simple indications on the touch screen display. The USB connection allows easy connection to the PC. The work table rotating on 4 faces allows to obtain very high precision using shorter tools, thus avoiding passing machining and consequent problems with vibrations and noise. It has a rapid tool change system with cone ISO 30. A retractable pneumatically-controlled guard protects the operator during machining.
Clamps 03 Stop devices and roller
conveyors
04 Numerical control 05
en
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01 02 03 05
Emmegi Copia 310
Emmegi Nanomatic 310
Emmegi Nanomatic 380 S
Emmegi Copia 314 S
Copia 310 is a manually controlled single head copy router, with large vertical travel and traverse of the cutting head with indirect lever. Through machining operations can be performed without turning the workpiece. Stylus with manual or pneumatic control.
Copy router with 2 controlled axes, ideal for machining aluminium profiles and PVC. Work cycle management takes place via intuitive software that guides the operator through simple indications on the touch screen display. The USB connection allows easy connection to the PC.
Copy router with 2 controlled axes, ideal for working aluminium, PVC and steel profiles up to 2 mm, with the possibility of working stainless steel (optional). Work cycle management takes place via intuitive software that guides the operator through simple indications on the touch screen display. The USB connection allows easy connection to the PC.
The work table rotating on 4 faces allows the device to obtain very high precision using shorter tools, thus avoiding passing machining and consequent problems with vibrations and noise. It has a rapid tool change system with cone ISO 30. A retractable pneumatically-controlled guard protects the operator during machining.
Copia 314 S is a manually controlled single head copy router, with large vertical travel and transverse movement of the cutting head with handle or indirect lever. Through machining operations can be performed without turning the workpiece. Stylus with manual control.
Aluminium 02ALUMACH CATALOGUE 2013
Corner Crimper Double Mitres
ALTA COOP GAMMA
Emmegi Precision R2
Magnetic support of knives.
Scales for positioning of values. Bracing clamp disappears from the working table
Simultaneous stroke of crimping heads.
Double-acting stroke of bracing clamp.
Max crimping force: 3500 Kgp
Operating stroke of knives: 10,5 mm
Bracing clamp stroke: 80 mm
Max crimping height: 120 mm
Operating stroke of knives: from 30mm to 60 mm
Control of bracing clamp in its work position: Hydraulic
The images are only given for illustrative purposes
Classic Magic Twin-head cutting-off machine
Control 01 Tilting of the moving
cutting heads
02
Digital readout for
intermediate angles
(optional)
03 Label printer (optional) 04 Intermediate support
(optional)
05
Emmegi Classic Magic
Emmegi Norma Vis
The Emmegi twin-head cutting-off machines boast of exceptional performance characteristics, including ruggedness and reliability. This machine is ideal for cutting aluminium and PVC bars in various thicknesses and at different angles. Latest generation machines which can make a considerable contribution to the production cycle thanks to their high standard of accuracy and user-friendliness.
Classic Magic is an electronic twin-head cutting-off machine with automatic traversing of the moving cutting head. The machine can be provided with an industrial label printer to enable profile identification and association with relative job.
The Emmegi twin-head cutting-off machines boast of exceptional performance characteristics, including ruggedness and reliability. This machine is the ideal tool for cutting aluminium and PVC bars in various thicknesses and at different angles.Latest generation machines which can make a considerable contribution to the production cycle thanks to their high standard of accuracy and user-friendliness.
Norma Vis is a twin-head cutting-off machine with manual movement of the right cutting head. Rotation (45° to left and right) and manual tilting (45° about the horizontal axis) of the cutting heads.
Norma Vis Twin-head cutting-off machine
Digital readout
x axis
01 Rotation of the moving
cutting heads
02
Positioning of the moving
cutting head
03 Control panel 04
Double-head cutting-off machine with 5 controlled axes for aluminium, PVC and light alloys, with automatic movement of the mobile head and electronic management of all 45° (internal) to 15° (external) angles, with a precision, within each degree, of 270 positions, designed for cutting profiles with large dimensions.
The radial advancement of the extremely extended blades, in order to allow the blade shaft to project beyond the profile support surface, means it is possible to make the most of the maximum cutting area and to machine several profiles at the same time.
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Machining Centres CNC
Emmegi Comet T4 Emmegi Comet T5
Emmegi Micromatic Star
Emmegi Phantomatic T3 A
CNC machining centre with 4 controlled axes. It can be configured with motor-driven vices acting independently or positioned along the X axis and is designed for machining operations on bars or workpieces made of aluminium, PVC, light alloys in general or steel. It can handle bars up to 4 m long. The 4th axis allows the electrospindle to be controlled by the N/C continuously in the range 0° to 180° for machining on the profile contour. It is provided with an 8-place tool magazine on board the X axis slide, capable of containing 2 angle machining heads and a side milling cutter, for machining on the 5 faces of the workpiece.
CNC machining centre with 3 controlled axes, designed for machining operations on bars or workpieces made of aluminium, PVC, light alloys in general and steel. It has two modes of operation: or in just one work area for bars up to 7.7 m long or else in two independent work areas with workpiece loading/unloading and vice positioning in concurrent operation time. It is provided with an 8-place tool magazine, on board the X axis slide, capable of containing 2 angle machining heads and a side milling cutter, for machining operations on the 5 faces of the workpiece. It also has a traversing work table which facilitates workpiece loading/unloading as well as considerably increasing the machinable section.
CNC machining centre with three controlled axes, designed for machining operations on bars or workpieces made of aluminium, PVC, light alloys in general and steel up to 3 mm thick.
It is provided with a 4-place tool magazine, with provision for containing 2 angle machining heads and a side milling cutter, for machining operations on the 5 faces of the workpiece.
It also has a traversing work table which facilitates workpiece loading/unloading as well as considerably increasing the machinable section.
Compact machining centre with 5 controlled axes, the last axis for controlling movement of the workpiece reference stop to right or left for a full control of the work cycle.
The rotary vice table (N/C axis) allows machining up to 4 faces of the workpiece without having to unlock the vices. Motor-driven spindle with variable speed up to 11,500 rpm, quick tool change with collet toolholder, Weldon or with ISO30 taper.
Workpiece clamping with 4 vertical vices and 2 horizontal ones with compact size for easier loading of the workpiece.
The images are only given for illustrative purposes
Satellite XL Machining centre
Blade 01 Tool magazine 02
5-axis CNC machining centre with mobile gantry structure, designed for milling, drilling, thread-cutting and slotting operations, on bars or workpieces made of aluminium, PVC, light alloys in general and steel. The mobile part of the machine consists of a gantry provided with precision rack drive. The high power electro-spindle (10 kW S1) with HSK40E toolholder, allows performing machining operations with excellent results in terms of rapidity and accuracy. The 9-place tool magazine is located behind the mobile gantry. The 300 mm blade tool is housed separately. The machine can be used in double mode which allows minimizing machine downtimes as it is possible to carry out the workpiece change operations (loading/unloading) in concurrent operation time. It is also possible to load, then machine, workpieces with different codes and machining operations between the two work areas. The column is provided with a guard which, besides protecting the operator, allows reducing the environmental noise impact.
Vices 03 Double mode 04 Profile thickness gauge
(optional)
05
en #4
03
01 02
5-axis CNC machining centre with mobile gantry structure, designed for milling, drilling, thread-cutting and slotting operations, on bars or workpieces made of aluminium, PVC, light alloys in general and steel. The mobile part of the machine consists of a gantry provided with precision rack drive. The high power electro-spindle (10 kW S1) with HSK40F toolholder, allows performing machining operations with excellent results in terms of rapidity and accuracy.
Emmegi Satellite XL
Aluminium 04ALUMACH CATALOGUE 2013
Lilliput 290 M Manual end milling machine
Clamps 01 Positive indexing stop 02
Quick tool change 03 Tool magazine 04
Aluminium 05ALUMACH CATALOGUE 2013
Measuring Length Stop Systems Milling Machines
Alumach H/D Measuring System with Digital Readout
Alumach Length Stop System
Alumach Autostop Emmegi Lilliput 290 M
Emmegi Lilliput 290 MQuick and accurate to +- 0.1mm
Incremental Function
Tape for Quick Reference
Easy to Install
Available in Standard 3m and 6m lengths
Special Lengths on Request
Streamline your Operations Now!
Attaches to any infeed or Outfeed system. Ideal for Mitre Saws, Punches, Drilling Machines, Routers, Guillotines etc
On Aluminium, Timber, Metal and Plastic sections. NEW. All Steel construction of Flipstop Assembly Incorporates magnified sight glass for fast & accurate reading of standard 25mm tape.
Automatic positioning system
(2.5M,3.5m,4.5m,5.5m and 6.5m available).
Type in the size you wish to cut and watch the stop move to the correct position quickly and accurately.
Saves time and helps prevent human errors that often happens with manual read tapes. The Pusher reaches speeds of 60m/min.
Can be adapted to your roller conveyor or can be ordered as a complete system which includes its own rollers and stand.
Horizontal end milling machine with manual feed. Mitre milling at 90°. Quick tool change with lever control. Scratch-proof work table. Full guarding or work zone.
Complementary technologies play an important part in the workshop as the product line consists of various instruments designed to cater for special requirements. The Emmegi range offers a broad spectrum of dedicated machines for all the various milling, drilling, end-milling and filing operations as well as profile positioning and stop gauges.
Lilliput 320 is a horizontal end milling machine with electropneumatic feed. Milling of intermediate angles, +45° / 90° / -45°. High tool speed 6000 rpm, for improved standard of machining on the painted profile and with intermediate angles. Quick tool change with pneumatic control. Scratch-proof table. Full guarding of work zone with ample internal!visibility.
Lilliput 320 Automatic end milling machine
Profile support roller
conveyor
01 Swarf drawer 02
Complementary technologies play an important part in the workshop as the product line consists of various instruments designed to cater for special requirements. The Emmegi range offers a broad spectrum of dedicated machines for all the various milling, drilling, end-milling and filing operations as well as profile positioning and stop gauges. Lilliput 320 is a horizontal end milling machine with electropneumatic feed. Milling of intermediate angles, +45° / 90° / -45°. High tool speed 6000 rpm, for improved standard of machining on the painted profile and with intermediate angles. Quick tool change with pneumatic control. Scratch-proof table. Full guarding of work zone with ample internal visibility.
Control 03 Clamps and intermediate
angles
04 Positive indexing stop 05
en #1
01
0302
Single Saws
Emmegi MSP 400 Emmegi 650 SCA E Emmegi SCA Mini
Single head chop saw (downstroking cutting-off machine) with left loading side, rotation of the cutting head by 45° (to right and left) and manual tilting by 45° about the horizontal axis.
Single head, rising blade cutting-off machine with automatic N/C rotation of the vertical axis through d.c. motor and simultaneous, hydraulically powered tilting of thehorizontal axis. Cutting with angular settings from 90° to 22°30’ (left and right) on the vertical axis and from 90° to 35° (only to the right) on the horizontal axis. Equipped with digital readout for the horizontal axis.
The single head rising blade cutting-off machine, with left loading side, for cutting at angular settings from 15° to the left to 15° to the right and intermediate angles. Available with pneumatic blade feed.
The images are only given for illustrative purposes
MSP 400-350 Single head cutting-off machine
Clamps 01 Cutting zone 02
Single head chop saw (downstroking cutting-off machine) with left loading side, rotation of the cutting head by 45° (to right and left) and manual tilting by 45° about the horizontal axis.
Control 03
en #1
0102
03
The images are only given for illustrative purposes
650 SCA E Single head cutting-off machine
Clamps 01 Blade 02
Cutting zone 03 Control 04
SCA Mini Single head cutting-off machine
Control 01 Clamps 02
The single head rising blade cutting-off machine, with left loading side, for cutting at
angular settings from 15° to the left to 15° to the right and intermediate angles.
Available with pneumatic blade feed.
Cutting zone 03 Swarf drawer 04
en
010204
03
Aluminium 06ALUMACH CATALOGUE 2013
Software
Emmegisof! FP CAM/CAMPLUS
Emmegisof! FP DEALER
Emmegisof! FP PRO
FP CAM is the office program for designing the machining operations to be performed by the machining centres. It is a general version while CAMPLUS is customized for Emmegi machining centres. FP CAM simplifies application of the machining operations, offering a 3D display the profile and the tool; it also presents the most frequently used parametric figures (holes, slots, rectangles, etc.).
With the added SHAPE program, you are free to design figures of any shape. Using the DRIVER-CAD option, FP CAM lets you import pieces designed with commercial CAD 3D programs (Autodesk Inventor, SolidWorks, etc.).
The machining operations designed are compatible with the FP PRO EASYMAC system and are thus assigned the necessary fittings so that, when calculating the job, it can produce a machine-ready work list.
FP DEALER is a program linked with FP PRO. It is used to process estimates and orders, starting from predefined price lists. It is targeted towards door/window makers who can work out their own sales lists to define the price grid, technical constraints, standard features and possible variants. The price lists can be used internally or distributed over the sales network together with a stripped down version of the program called CLIENT.
The orders are then converted into production-read FP PRO jobs, without any need for paper documents and without ever having to re-enter the information.
FP DEALER is a program linked with FP PRO. It is used to process estimates and orders, starting from predefined price lists. It is targeted towards door/window makers who can work out their own sales lists to define the price grid, technical constraints, standard features and possible variants. The price lists can be used internally or distributed over the sales network together with a stripped down version of the program called CLIENT.
The orders are then converted into production-read FP PRO jobs, without any need for paper documents and without ever having to re-enter the information.
Aluminium 07ALUMACH CATALOGUE 2013
Swarf Extractor Trolleys
Emmegi MG4
Emmegi MG8
Emmegi Focus C4
Emmegi Taglio Emmegi Transit
Emmegi Spin 4
Silenced, castor-mounted swarf exhauster with automatic start
Silenced, castor-mounted swarf exhauster with automatic start
Focus C4 is a trolley for holding accessories, small hardware parts and tools for assembly stations.
The Emmegi Logistics line offers companies a concrete solution to all storage, handling and assembly problems.
Taglio is a trolley for handling and storing profiles vertically.
The Emmegi Logistics line offers companies a concrete solution to all storage, handling and assembly problems. Transit KA is a trolley for handling and storing sashes.
The base of each compartment has a roller conveyor to make heavy or bulky workpieces easier to handle.
Focus C4 Assembly service trolley
Swivelling castors 01 Hardware containers 02
A correct flow of materials, whether semi-finished or finished products, or parts in the assembly phase, plays an important role in rationalizing and optimizing the production cycle. The Emmegi Logistics line offers companies a concrete solution to all storage, handling and assembly problems. Focus C4 is a trolley for holding accessories, small hardware parts and tools for assembly stations.
Pneumatic system 03 Contact surface with desk 04
gb
01 02
04
Spin 4 Trolley for gaskets
Swivelling castors 01 Roll holder 02
A correct flow of materials, whether semi-finished or finished products, or parts in the assembly phase, plays an important role in rationalizing and optimizing the production cycle. The Emmegi Logistics line offers companies a concrete solution to all storage, handling and assembly problems. Spin 4 is a trolley for gaskets. A reel with clutch and wire guide ensures trouble-free gasket unwinding. It also has a quick roll change system.
Reel locking clutch 03
gb
01
02
03
Spin 4 is a trolley for gaskets. A reel with clutch!and wire guide ensures trouble-free gasket!unwinding.
It also has a quick roll change system.
Taglio Trolley
Swivelling castors 01 Contact surfaces 02
A correct flow of materials, whether semi-finished or finished products, or parts in the assembly phase, plays an important role in rationalizing and optimizing the production cycle. The Emmegi Logistics line offers companies a concrete solution to all storage, handling and assembly problems. Taglio is a trolley for handling and storing profiles vertically.
Side containers 03
en #1
01
02
03
Transit KA Trolley
Swivelling castors 01 Contact surfaces 02
A correct flow of materials, whether semi-finished or finished products, or parts in the assembly phase, plays an important role in rationalizing and optimizing the production cycle. The Emmegi Logistics line offers companies a concrete solution to all storage, handling and assembly problems. Transit KA is a trolley for handling and storing sashes. The base of each compartment has a roller conveyor to make heavy or bulky workpieces easier to handle.
Roller conveyor 03
en #1
01
02
03
D
Aluminium 08ALUMACH CATALOGUE 2013
Module Bench Assembly bench
Drop-away roller conveyor 01 Extension 02
Large size and extendible modular bench for assembling of windows and curtain wall frames. It features 3 distinct work tables: one of soft PVC for assembly operations, one of anti-friction hard PVC for the rotation and a roller conveyor for in-line movements.
Roller conveyor 03 Soft anti-slip PVC work
surface
04 Hard anti-friction PVC
work surface
05
en #1
01
02
04
0503
Work BenchesAcca General-purpose assembly
bench
Adjustable feet 01 Anti-slip PVC contact
surface
02
A correct flow of materials, whether semi-finished or finished products, or parts in the assembly phase, plays an important role in rationalizing and optimizing the production cycle. The Emmegi Logistics line offers companies a concrete solution to all storage, handling and assembly problems. Acca is a bench designed for the assembly of doors and windows. Its sliding and extendable work surfaces enable frames of all sizes and large styles in general to be handled under conditions of absolute safety.
Hardware containers 03 Pneumatic system 04 Extendable contact
surface
05
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02
04
03
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P
L
Emmegi Acca
Emmegi FitEmmegi BA 411
Emmegi Edge
Emmegi Module Bench
Acca is a bench designed for the assembly of doors and windows. Its sliding and extendable work surfaces enable frames of all sizes and large styles in general to be handled under conditions of absolute safety.
Assembly bench for glazed sashes with work table tilting from 0° (horizontal) to 85°. The drop-away roller conveyor is adjustable in height (from 170 to 460 mm) independently from the work table. The work table is adjustable from 895 to 965 mm while the feet are drilled with holes for floor anchoring. The!bench is provided with a central spider clamp for hoisting and positioning the glass.
Sash and casement assembly bench. Horizontal bench with pneumatic exchange between the soft PVC resting surface (for assembly operations) and the anti-friction hard PVC resting surface (for handling operations). The work table height is adjustable from 895 to 965 mm and the mounting feet are complete with holes for floor anchoring.
Edge is a bench for the assembly of accessories and gaskets. It allows the frame to be turned in that it rotates about its centre and can be extended lengthwise.
Edge is a bench for the assembly of accessories and gaskets. It allows the frame to be turned in so that it rotates about its centre and can be extended lengthwise.
Edge Bench for the assembly of gaskets
Adjustable feet 01 Anti-slip PVC contact surface
02
A correct flow of materials, whether semi-finished or finished products, or parts in the assembly phase, plays an important role in rationalizing and optimizing the production cycle. The Emmegi Logistics line offers companies a concrete solution to all storage, handling and assembly problems. Edge is a bench for the assembly of accessories and gaskets. It allows the frame to be turned in that it rotates about its centre and can be extended lengthwise.
Work table adjustable in both height and length
03 Rotary work table 04
gb
01
02
Fit Assembly bench
Adjustable feet 01 Anti-slip PVC contact
surfaces
02
Sash and casement assembly bench. Horizontal bench with pneumatic exchange between the soft PVC resting surface (for assembly operations) and the anti-friction hard PVC resting surface (for handling operations). The work table height is adjustable from 895 to 965 mm and the mounting feet are complete with holes for floor anchoring.
Hard anti friction PVC
contact surface
03 Pneumatic surface
changeover
04
en #1
01 02
L
P
Aluminium 09ALUMACH CATALOGUE 2013
BA 411 Assembly bench
Hard anti-friction PVC
contact surfaces
01 Tilting work table 02
Assembly bench for glazed sashes with work table tilting from 0° (horizontal) to 85°. The drop-away roller conveyor is adjustable in height (from 170 to 460 mm) independently from the work table. The work table is adjustable from 895 to 965 mm while the feet are drilled with holes for floor anchoring. The bench is provided with a central spider clamp for hoisting and positioning the glass.
Pneumatic glazing lifting
system
03 Roller conveyor 04 Adjustable feet 05
en #1
04
01
05
03
02
PVC
Saw Blades
Router Cutters
PVC Machines
Milling Cutters
Cooling and Lubricants
330mm-650mm Tungsten Carbide Tipped blades in stock in"a range of di#erent tip numbers"and pitches. Custom blades available on request.
High speed Steel and Solid Carbide cutters in stock.3mm, 4mm, 5mm, 6mm, 8mm, 10mm short and long series available.Special sizes and coatings on request.
Extensive range of cutters, arbors and spacers in stock to suit any job required. We also set up and sell complete cutter stacks to suit your"needs.Price varies, please call or email for an accurate!price.
PLATINUM - High performance cutting fluid.ALUSOL – Coolant spray"solution.*Available in 1LT, 5LT, 20LT and 25LT
Emmegi Fusion 1LV
Automatic single head welding machine for right angle corners and also corners in the range 30° to 180° with descending heating plate. FUSION 1 LV is provided with heated welding bead restrictors adjustable in the configuration phase, in a range from 0.2 to 2 mm; it also has vertical vices running on linear slideways.
Depth of fusion can be set at 2.5 or 3 mm while the support arms feature adjustable height. FUSION 1 LV can be equipped with counterblocks (optional) and can handle all types of standard profile (included acrylic and coated) as well as large profiles (solid profiles).
The machine, provided with a quick change system, allows easy cleaning of the teflon film. The work cycle is controlled by a PLC while the heating plate has a digital temperature controller (settable in both °C and °F); the heating and welding time can be set via the LCD display.
Aluminium 010ALUMACH CATALOGUE 2013
PVC 011ALUMACH CATALOGUE 2013
PVC MachinesEmmegi Fusion 2LV
Emmegi Trimmer 2A
Automatic in-line welding machine with fixed head for right angle corners and movable head for corners in the range 30° to 180°. FUSION 2 LV comes in 2 versions and 2 lengths: with or without heated knives and with a max. length of 3440 mm (long version) or 2440 mm (short version).
FUSION 2 LV is provided with heated welding bead restrictors adjustable in the configuration phase, in a range from 0.2 to 2 mm; it also has vertical vices running on linear slideways. Depth of fusion can be set at 2.5 or 3 mm while the support arms feature adjustable height.
FUSION 2 LV can be fitted with counterblocks (optional) and can handle all types of standard profiles (including acryilic and coated). The machine, provided with a quick change system, allows easy cleaning of the teflon film.
The work cycle is controlled by a PLC while the heating plate has a digital temperature controller (settable in both °C and °F); the heating time can be set via the LCD display.
Trimmer 2A is PVC right-angle corner cleaning machine with 2 interpolated axis, with optimized automatic cycle and automatic profile recognition.
Trimmer 2A, which has a cleaning knife for universal processing of different outer corner contours, also features top and bottom units with knife for cleaning the welding bead grooves and top and bottom units with special tools for cleaning the inner corners.
Work on the inner corner can be completed with top and bottom drilling/milling units for cleaning inner corners or gasket groove. The machining units can be programmed independently thanks to a CNC PC which controls programming of the profiles and machine operation in manual or automatic mode. The machine, when configured with the appropriate tooling, can handle all types of standard profiles, including acrylic and film-covered profiles.
High standards of productivity and quality of the cleaning operations have been achieved by completely balancing the high dynamic performance with the structural rigidity.
PVC MachinesEmmegi Trimmber 4F
Emmegi Vitro Emmegi Trimmer E
Corner cleaning machine with 4 cutter sets for clean-up of the corner of PVC profiles welded at 90°. TRIMMER 4F is provided with a blast-type swarf cleaning system, automatic system to distinguish the sash from the frame and manual selection of the different sashes. The machine works simultaneously on both the outer corner and the welding bead on the top and bottom faces with knives.
The top and bottom knives can be activated or disactivated as required. They are adjusted automatically according to the height of the workpiece and can work on all standard, acrylic or film-coated profiles. The machine is provided with two arms (excludable) for supporting the frame during cleaning phases, so only a minimum effort is required from the operator. The sets of cutters (not included in the machine) can be configured according to Customer’s request in order to ensure maximum flexibility for each cleaning operation.
Cutting-off machine for glazing beads. Used for high quality cutting of 2 x 45° corners. Simultaneous cutting of rear clip with overlapping cutters.
The machine has a vertical pneumatic clamping device that enables two glazing beads to be machined at the same time.
VITRO is equipped with a patented swarf removing system so no swarf exhaust system is required.
Trimmer E is a CNC corner cleaning machine for PVC frames with 3 interpolated axes and automatic cycle. It has a 300 mm diameter knife which allows, with different work programs, cleaning the outer corner on various profiles.
Trimmer E also has top and bottom units with knife for cleaning the welding beads plus top and bottom units with knives for cleaning the inner corners. Machining of the inner and outer corners can be completed with the top and bottom drilling/milling units for cleaning the corners or gasket grooves.
The machining units can be programmed independently from each other via a CNC PC which controls programming of the profiles and machine operation. When the machine is suitably configured with the necessary tools, it can handle all types of standard profiles including acrylic and coated profiles. The third NC axis controls the movement of the top units group, which can host up to 4 tool units.
Emmegi Slot 3P
Automatic water slot milling machine also for drilling ventilation holes on PVC profiles. The machine features 3 cutter heads with pneumatic feed and traversing on recirculating ball slideway packs which can be selected independently. The cutter heads are provided with memorizable adjustments through 6 stops on the stroke and 6 stops for head positioning. Tilting of the cutter heads is adjustable thanks to the angular references.
Milling is performed via three high frequency electrospindles; four adjustable pneumatic vices ensure clamping of the profile, even large size one. Four excludable stops (two pneumatic) speed up workpiece positioning.
PVC 012ALUMACH CATALOGUE 2013