alu 5200-dk e rc 2 - siegenia · alu 5200-dk e rc 2 h48.5200ls024en page 1 h48.5200ls024en/2...
TRANSCRIPT
06.2017
BD 3,5BD 5
KPW
ALU 5200-DK E RC 2
H48.5200LS024en
Page 1
H48
.520
0LS0
24en
/2
Ass
embl
y in
struc
tions
H
48.5
200L
S024
en
The anti-intruder turn-and-tilt hardware for aluminium windows and French doors.
Application for testing according to EN 1627ff RC 2, RC 2 N
Size range It is essential to adhere to the details of the system provider.
Windows min. max.
French doorsmax.
Sash width (mm) 450 to 1600 1300
Sash height (mm) ALU handle lockable (101/103) 770 to 2000 2400
Sash height (mm) TITAN handle lockable (105) 805 to 2000 2400
Sash weight (kg) max. 130/150 max. 130/150
Table of contentsSize ranges ................................................................................ 1Hardware overview ................................................................... 2Hardware list and design variations ......................................... 3Positions of the locking parts LM-E ............................................ 4Sash dimensions ........................................................................ 5Frame dimensions ...................................................................... 6
The following information from the aluminium planning manual must be observed:
Register 1: Guidelines of the German quality association for locks and hardware (Gütegemeinschaft Schlösser und Beschläge e. V) Document no. H45.4200LS001ENUpdated directory of the documents Document no. H45.5200LS005ENApplication diagrams: - Sash weight up to max. 100 kg: Document no. H58.AWDLS003EN - Sash weight up to max. 130 kg: Document no. H58.AWDLS004EN - Sash weight up to max. 150 kg: Document no. H58.AWDLS005EN Basic safety notes: Document no. H45.5200LS001ENProfile recommendation: Document no. H48.ZubhLS008ENSymbols and abbreviations: Document no. H45.5200LS002EN
Register 2: Adjustment options: Document no. H45.5200LS004EN
Register 3: Required documentation ALU 5200-DK FBS-EUL:Sash weight up to max. 100/130 kg: Document no. H48.5200LS001EN/ Document no. H48.5200LS014ENSash weight up to max. 150 kg: Document no. H48.5200LS007EN Register 8: Gear set M6: Document no. H48.ZubhLS005EN Sash brake with damping: Document no. H48.ZubhLS017EN
922 530 529
530 922529
604
412
413 412
505
505
401
400
410411
413
923
907 622 620
904
922529 530
1)
1)
922529 530
922529 530
922529 530
902921
924505700
701
519802517 518
502
504
506
922
530
529
922
922
530
529
922
530
529
530
529
505
515
502
505
412413
500
500
101 103
105
H1 H2
H3
604
908
915 907 604
908
915 907
ALU 5200-DK E RC2 Hardware overview
H48.5200LS024en
Page 2
1) Is omitted for ESG ALU M6 (620)
Torque and tooling information
Items Nm (± 0,25)
410, 505, 506, 517, 518, 802 1,5 2,5
908 2,5 4
412 4 4
902, 904, 907, 922 2,7 PZ2
923 2,5 PH2
ALU 5200-DK E RC2 Hardware list
H48.5200LS024en
Page 3
Design variations for handle support ALU (915)
USH ZX
< 7 mmX
7.1 - 8.5 mm
Material-No. Material-No.
7 - 10 mm
< 2 mm MFHA0010-10020_ MFHA0010-10020_
2.1 - 3 mm MFHA0010-10020_ MFHA0020-10020_
> 3 mm MFHA0010-10020_ -
12 mm - MFHA0030-10020_ -
USH
Item Piece Designation Material-No. VE Material-No. VE
1 Hinge side ALU 5200 Hinge side ALU 5200 without positioning
H1 101 0...1 Handle ALU Si-line lockable
Only use in combination with coupling set ALU-E See ALU handle overview, document no.: H48.ZubhLS007enin ALU planning manual
H2 103 0...1 Handle ALU GLOBE lockable
H3 105 0...1 Handle TITAN lockable
Only use in combination with ALU-E gear set(Torque min. 100 Nm)
( 7mm x 25, cam ∅10 mm)
depe
nden
t on
FB/k
g
400 0...1 Top stay ALU 5200 size 20 FB > 450 ≤ 600 ≤100 kg 884805 1 273 098 20
401 0...1 Top stay ALU 5200 size 35 FB > 600 ≤ 1600 884782 1 314 203 20
0...1 Additional stay LMFB > 1250 with top stay size. 35 ≤ 100 kg FB > 1020 with top stay size 35 > 100 kg
857076 1 247006 10
410 1 Additional stay 411 1 Striker plate 412 1 Locking cam413 1 Eccentric rivet
depe
n. o
n kg 0...1 Accessories set ALU 150 kg > 100 kg - 1 MZBS0110-00003_ 20
902 1 M5 x 13 countersunk screw921 2 Supporting piece924 1 Adjusting piece S
1 Locking side ALU-DK FBS-EUL KPW MMVS0450-10001_ 1 MMVS0450-10003_ 20
500 1 DK locking bolt502 2 EUL clamping piece504 1 VSO FBS corner drive505 1 Striker 506 1 Striker EUL VSO515 1 VSU corner drive517 1 Run up block518 1 Tilt locking part519 1 Tilt lock DK
1 MV ALU-DK/TBT 857045 1 246979 20505 1(2) Striker 1x BSO700 1 Slider701 1 Corner drive VSU/BSO
H1/
H2
0...1 Coupling set ALU-E Only use in combination with H1/H2 MMKL0070-10001_ 1 MMKL0070-10003_ 20
604 1 Coupling bracket E M6907 2 M6 coupling screw908 2 M5 x 12 cheese head screw
H3
0...1 Gear set ALU-E Only use in combination with H3 MMGI0060-10001_ 1 MMGI0060-10003_ 20
620 1 ESG LM M6622 1 Anti-drill guard904 2 M5 x 35 countersunk screw907 2 M6 coupling screw923 2 Countersunk tapping screw B 3.9 x 13
dep
ende
nt o
n FB
/FH
4...10
Locking part ALU-E A0004
Number of locking parts see page 4.
MMVR0050-10001_ 1 MMVR0050-10003_ 20
Locking part ALU-E A0006 MMVR0060-10001_ 1 MMVR0060-10003_ 20
Locking part ALU-E A0022 MMVR0070-10001_ 1 MMVR0070-10003_ 20
529 1 Locking part E530 1 Striker E922 2 Countersunk screw FDS M5 x 14.5
depe
nden
t on
syste
m 0...2 Locking part ALU FH > 1250 mm (recommendation) - 1 317556 20
412 1 Locking cam413 1 Eccentric rivet505 1 Striker
Accessories
802 0...1 Sash lifter ALU (see drawing no. H48.ZubhLS014en) MMFH0010-10001_ 1 MMFH0010-10003_ 20
915 0...1 Handle support ALU Only use in combination with H1/H2 - - (see below) 200
ALU 5200-DK E RC2 Number and positions of the ALU-E locking parts
H48.5200LS024en
Page 4
Installation of the jigs ALU-EL on the sash
Installation of the jigs ALU-EB-E on the frame
FH FB ≤ 900 FB > 900
≤ 1400 4 6
> 1400 ≤ 2000 6 8
> 2000 ≤ 2400 8 10
Number of locking parts ALU-E
FB > 900
FH > 2000
FH > 1400
FB > 900
Number and positions of locking parts
Pieces Designation VE Material no.
4...10 Jig ALU-E EL for sash (max. 10 required) 1 156926
0...1 Jig ALU-EB E for frame (drill hole Ø 3,5) (fig. 4) 1 MARB0060-50001_
0...1 Jig ALU-EB E for frame (drill hole Ø 4,2) (fig. 5) 1 MARB0040-50001_
Installation of jigs on sash and frame
fig. 1
fig. 2
Marking -opening
fig. 3
Marking
fig. 4 fig. 5
≤ 1,
5
> 1,
5
Ø 3,5 Ø 4,2
Installation of jigs ALU-E EL on the sash A Mount and secure the sash.B insert jigs EL ALU-E into locking parts E (529) (see fig. 1).C Shift handle vertically upwards (180°).D Shift handle horizontally.E Close sash without changing handle position(see fig. 2). F Make markings for jig EB ALU-E on frame (see fig. 2). G Open sash.H Remove jigs EL ALU-E.
Installation of jigs ALU-EB E on the frame
Position jig EB ALU-E and drill holes for strikers E (530) with Ø 3,5 or Ø 4,2 drill (see fig. 3/4/5).
ALU 5200-DK E RC2 Sash dimensions
H48.5200LS024en
Page 5
4)
3)
405
(m
in. F
H/3
)
S1 =
G1
- 229
85
1)G
1 - 3
30 (F
H >
200
0) (1
400
< FH
≤ 2
000)
G1
- 330
(FH
> 2
000)
(140
0 <
FH ≤
200
0)
S4 =
FH
- 30
2
8585
(FB > 900) S5 = FB/2 - 214
50
50,2
(FH
> 2
000)
G
2 - 4
02
FH/2
- 18
0
FH/3
- 18
0 (F
H >
200
0)
FH/3
- 10
9 (F
H >
200
0)
S2 =
G2
- 196
85
67
2)
3)
S1 =
G1
- 233
85
1)
(FH
> 2
000)
G
2 - 4
02S2
= G
2 - 2
38
85
2)
4)
FB/2 - 505FB/2 - 426 3)
(FB > 900 ≤ 1250)(FB > 1250)
365
(H1/
H2)
400
(H3)
FB (sash width) min. 450
FH (
sash
hei
ght)MV
3)
S3 = Top stay ALU 5200 Size. 20 FB - 338= Top stay ALU 5200 Size. 35 FB - 506 = with additional stay ALU for FB - 664
(> 100 kg/FB > 1020 mm)
1) G1 ≤ G22) G1 < G23) Installation recommendation for the centre locks see page 3. 4) Remove the rebate seal in the hinge gap area (minimum hinge gap 5 mm).
194
498 (FB > 900 < 1250) FB/2 - 92 (FB > 1250)
242
118
10
min
. 18
290
125
FB/2 + 103 (FB > 900)
FB - 284
13 13
24 24
< 1,
5 (
3,5
)
> 1,
5 (
4,2
)
3,54,2 9,5
A
A
A - A
G1
- 127
(FH
> 2
000)
(140
0 <
FH <
200
0)1)
G1
+ 76
297 (FB >1250) (>100 kg/FB > 1020)
G2
- 245
(FH
> 2
000)
(140
0 <
FH ≤
200
0)
22
16,5
265
FH/2
+ 8
6 (1
400
< FH
≤ 2
000)
ALU 5200-DK E RC2 Frame dimensions
H48.5200LS024en
Page 6
SIEGENIA-AUBI KG Industriestraße 1-3 D-57234 Wilnsdorf Telefon +49 271 39 31-0 - Fax +49 271 39 31-3 33
3)
3)
Centre
Centre 3)
Cen
tre
3)
Observe installation markings!
Version X Y ZA0004 18 14 3A0006 14,5 10 3,5A0022 15 12 3
(Ove
rall
fram
e cl
eara
nce
dim
ensio
n)
1) G1 ≤ G22) G1 < G23) Installation recommendation for the centre locks see page 3.