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![Page 1: ALTIUMLIVE 2018: THE SECRETS OF A SUCCESSFUL BOARD BUILD › live-conference › sites › default... · 2019-01-30 · Shashank Samala. Tempo Automation, VP of Product , Cofounder](https://reader033.vdocuments.site/reader033/viewer/2022060510/5f2713b8a6fcae5d883b133d/html5/thumbnails/1.jpg)
Shashank SamalaTempo Automation, VP of Product , Cofounder
San DiegoOct 4-5 2018
ALTIUMLIVE 2018:THE SECRETS OF ASUCCESSFUL BOARD BUILD 4 BEST PRACTICES FOR DESIGNER/MANUFACTURER COLLABORATION
![Page 2: ALTIUMLIVE 2018: THE SECRETS OF A SUCCESSFUL BOARD BUILD › live-conference › sites › default... · 2019-01-30 · Shashank Samala. Tempo Automation, VP of Product , Cofounder](https://reader033.vdocuments.site/reader033/viewer/2022060510/5f2713b8a6fcae5d883b133d/html5/thumbnails/2.jpg)
Agile Manufacturing
1
Best Practice 2: Quote Optimization
Waterfall Manufacturing
Best Practice 1: Design Intent Synchronization
2
3
4
5
Agenda
6
Best Practice 3: Manufacturing Synchronization
Best Practice 4: Transfer Manufacturing Knowledge
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Waterfall Manufacturing
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Waterfall Manufacturing
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Shatter the Wall
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From Waterfall Manufacturing…
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…to Agile Manufacturing
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How do you achieve Agile
Manufacturing?
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Radical Transparency!
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Transparency during
PCB Design
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Best Practice 1:Manufacturing
Synchronization
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Manufacturing Synchronization Best Practices
Planning
• Engage with CM• Confirm CM supports QC requirements• Determine special processes required • Generate target stackup
Sourcing • Compile for component sensitives• Check for stock availabilities
Schematic • Include features for testing at CM
Layout • Use DRC rules specific to the CM • Check thermal impacts of manufacturing
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Manufacturing Synchronization with Tempo Capabilities with Cost and Lead Time Factory Specific DRC
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Transparency during
transfer to PCB Build
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Best Practice 2: Design Intent
Synchronization
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Design Intent Synchronization Best Practices
CAD • Gerbers are incomplete, use native CAD or IPC-2581
BOM• Use CM supplied template• Simulate procurement• Check for CAD – BOM mismatch
Stackup • Iterate implementation with manufacturer
Notes • Confirm receipt and understanding
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CAD Validation with Tempo
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BOM Validation with Tempo
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Best Practice 3:Quote Optimization
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Price Optimization Best Practices
Components • Use Approved Parts List (AVL) to allow crosses• Request component level price breakdown
Fab • Ask pricing implications for board parameters• Maximize boards per panel
Assembly • TH placements 5x > SMT• Leadless 8x > SMT
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Lead Time Optimization Best Practices
Components • Use Approved Parts List (AVL)• Secure low stock component early
Fab• Minimize materials that not stocked• Choose via type to minimize lamination
cycles
Assembly • Minimize number of through hole parts• Minimize special operations (press fit etc.)
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Quote Optimization with Tempo
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Transparency during transfer
from PCB Build
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Best Practice 4:Learn from each Build
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Knowledge Transfer Best Practices
Files • As built production files• Design recommendations
Programs • Reflow profile• Machine programs
Diagnostics • Production log• QA records
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Knowledge Transfer with Tempo Production Log AOI and X-Ray ImageTraveler Traceability
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Agile PCBA Manufacturing
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THANK YOU!
www.tempoautomation.com
Tempo Automation2460 Alameda StreetSan Francisco, CA 94103
Shashank Samala
[email protected] of Product, Cofounder