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Giulio Turinetti • Technical Director 22/11/2018 ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA Vibro-Acustica, Termo-Strutturale e Fluido dinamica

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Page 1: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

Giulio Turinetti • Technical Director • 22/11/2018

ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICAVibro-Acustica, Termo-Strutturale e Fluido dinamica

Page 2: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

ALTAIR AT A GLANCE

Headquartered in Troy, MI US

Founded 1985 69offices in 24 countries

ALTRNasdaq

50+ISV partners under our unique,

patented licensing model

2000+Engineers, scientists and creative thinkers

5000+Customer installations globally

60,000+Users

Page 3: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

Altair transforms design and decision

making by applying simulation,

machine learning and optimization

throughout product lifecycles.

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

CULTURE & VALUES

Page 4: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

EVOLUTION OF PRODUCT DESIGN TOOLS

“We are truly in the era of simulation-driven engineering, an era where simulation can help synthesize and define the physical design, rather than

simply evaluate and validate a completed design.” (CIMdata - 2016)

Prototypes &

Physical Testing

3D CAD

2D CAD &

Manual Design

CAE

Simulation-driven

Design

1980s 1990s 2000s 2010s 2020s

Pro

duct D

esig

nP

roduct V

alid

ation

Page 5: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

WHAT IS MULTI-PHYSICS

Page 6: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

ALTAIR SOLVER TECHNOLOGY

Multiphysics Simulation and Optimization

Structural

Analysis

Manufacturing

Simulation

Systems

SimulationFluid

Dynamics

Thermal

Analysis

Crash, Safety,

Impact & Blast

Electro-

Magnetics

Page 7: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

ELECTRIC MOTOR – MULTIPHYSICS BY DEFINITION

Thermal CFD

Mechanical Stress VibrationElectromagnetic

Page 8: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

IS IT POSSIBLE TO DO MULTIPHYSICS SIMULATION?

Ma chi può essere

Multifisico?Ci penso io!

Dai seriamente…

MULTYPHYSICS IS:

➢ Cross disciplines

➢ Requires different tools

➢ Complex!

Page 9: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

SIMLAB 2019

Page 10: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

ALTAIR SIMLAB

Single Analysis platform that incorporates Multi-Physics using Altair Solver Solutions

Page 11: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

MODEL CREATION

Page 12: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

MULTI-PHYSICS MODEL PREPARATION

✓ Identify wetted surfaces

✓ Specify mesh control

✓ Find features like holes

✓ Global mesh criteria

✓ Close Fluid Volume

✓ Generate Boundary Layer

✓ Generate Volume mesh

Page 13: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

MULTI-PHYSICS MATERIALS DEFINITION

Solid Material

Fluid Material

Page 14: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

FLUID-DYNAMICS ANALYSIS (CFD FOR COOLING)

Page 15: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

MULTI-PHYSICS CFD ANALYSIS ✓ Create new CFD solution

✓ Apply inflow condition

✓ Apply Outflow condition

✓ Wall definition

✓ Impose Thermal Flux

✓ Wall with convection

✓ Run the simulation

Page 16: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

MULTI-PHYSICS CFD ANALYSIS

✓ Termperature distribution

✓ Pressure level

✓ Convective coefficient

✓ Plot thermal curve

Page 17: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

THERMAL ANALYSIS

Page 18: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

MULTI-PHYSICS THERMAL CONDUCTION

✓ Create new solution

✓ Map previous solution

✓ Free air Convection

✓ Create contacts

✓ Run the simulation

✓ See the results

Page 19: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

STRESS MECHANICS

Page 20: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

MULTI-PHYSICS STRUCTURAL ANALYSIS

✓ Create new solution

✓ Define Contacts

✓ Constraint the structure

✓ Map temperature

✓ Run the simulation

✓ See the results

Page 21: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

MULTI-PHYSICS DYNAMICS ANALYSIS

✓ Create new solution

✓ Define contact

✓ Trasfer the constraints

✓ Run the simulation

✓ See the modal results

Page 22: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

TIME COST AND ACCURACY

Model Variation Preliminary model Accurate Model

Mesh creation 2 min 10 min

CFD Solution 10 min 2.5 hour

Thermal Analysis 2 min 4 min

Structural Analysis 3 min 8 min

Page 23: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

TIME COST – CFD OUTLOOK

Error on max temperature < 1%

Page 24: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

AND MORE

Page 25: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

ELECTROSTATIC WITH FLUX

Page 26: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

MESH DEFINITION

The grid spacing influence the final result in

terms of accuracy and level of details

Best practice can be learned on the field to

reach good expertise

SimLab che provide automatically a mesh

sensitivity study to help customer to increase

awarness in mesh prcess and get the righ

mesh size

Page 27: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

MESH CONVERGENCE STUDY

Page 28: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2018 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

CONCLUSIONS

✓ Single evironment for Multi-Physics approach

✓ Easy to learn

✓ Easy to use in setup definition

✓ Single post-processing

✓ Full integrate Altair Solvers

Page 29: ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE ... · ALTAIR SIMLAB : PIATTAFORMA UNICA PER LA PROGETTAZIONE MULTIFISICA ... 3D CAD 2D CAD & Manual Design CAE Simulation-driven

© 2017 Altair Engineering, Inc. Proprietary and Confidential. All rights reserved.

THANK YOU FOR YOUR ATTENTION!

[email protected]+39 3467560475