alfanar spadc riyadh project - steel structural package
TRANSCRIPT
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
Alfanar Steel – Structural Steel Package
Client: Saudi Basic Industries Corporation - SABIC
Consultant : Zuhair Fayz Partnership - ZFP
Main Contractor: El-Seif Engineering & Contracting Co.
Sub Contractor: Alfanar Steel
Scope of work
Design Engineering Fabrication and Erection of Steel structure.
Project Detail
The project awarded in 2011 and executed in 2011-2012, which comprise of approximately
750MT of different kind of structure which requires special designing and fabrication procedure
for maintain the Architectural & façade look of the project. Main structure provide for Roof of
Application Area consists of TRUSSES & PURLINS with straight and curved profiles. Front Side of
the project was designed in complete curve shape to show the uniqueness of the project and
special attention given to achieve the architectural look with the steel engineering.
Procedures
Based on the input data from client like Project specifications and base design alfanar
steel prepare the 3D concept of whole structures.
Project schedule prepared according to the prestart meeting with Client & Main
Contractor.
Detailed ITP Prepared based on project specifications.
Detailed design and drawings prepared by alfanar steel technical team by using modern
detailing software TEKLA.
After approving the design and shop drawings SAMPLES/MOCK UP submitted for final
approval prior to start the production.
Raw Material was procured from approved supplier list of SABIC, approvals were based
on the samples submitted to SABIC with necessary documentation like Material
Certificates, relevant standards, Products data sheets, Products safety data sheets,
COSHH assessment and Risk Analysis Matrix.
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
All the fabrication done in alfanar steel factory using modern Machines like CNC, Plasma
etc
Main of the fabrication process involved were drilling, cutting, punching, welding
notching, bending etc
After completing the fabrication material delivered to site item wise with all
documentation required for Material inspection.
Material accepted by client according their specifications and approved SAMPLES.
Material stored on site in specific area hand over to alfanar steel by Main Contractor
with proper safety procedures near to work area from where erection can be start easily
after assembly.
Before starting the Site activities (Assembly & Erection) pre start safety meeting
conducted with Main contractor with required documents Erection sequence and safety
procedures.
After approving the erection sequence and safety procedures SAFETY INDUCTION
carried out for all the engineers, supervisors and manpower involved in the site
activities.
Assembly done on the site with all the required tools and machinery like Tower Crane,
Mobile Crane, Fork lifter.
According to the procedures Inspection request generated by alfanar steel for prior to
installation for checking the physical location of area, civil works levels & Alignments.
Erection started after the approval came from client against IR prior to installation.
Erection activities done by alfanar steel site team with coordination with Main
contractor site team and safety department for the successful completion of the tasks.
IR raised after erection for the Inspection of Levels, alignments and torque testing for
the installed structure.
As per project specification Fire Proof Paint applied on the structure with 02 hrs fire
rating.
Inspection done by client after primer, each coat of fire proof paint and finish coat to
achieve the desired microns.
Finished structures handed over to Main client after the approvals came from Client.
Weekly site progress meeting carried out with client and Main contractor to ensure that
project is going in a smooth way, and to discuss the important activities which can hold
other work in priority basis.
STRUCTURE CONSISTS OF FOLLOWING ITEMS:
1. TRUSSES
2. PURLINS
3. CURVED PURLINS
4. FRONTWALL STEEL STRUCTURE
5. LOUVER STEEL STRUCTURE
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
6. CAFETERIA WALL STRUCTURE
7. SIDE COVER WALL STEEL STRUCTURES AREA-A & AREA-B
8. ROOF BRIDGES
9. BUTTERFLY CANOPY
10. UPPER ROOF CANOPY STEEL STRUCTURE
11. 16 Ton & 05 Ton CRANES STEEL STRUCTURE
12. STEEL PLATFORM
13. LANDMARK STEEL STRUCTURE
14. ACCESSORIES – STAIRS, HANDRAILS etc
15. STEEL STRUCTURE FOR SKYLIGHT OPENING IN APPLICATION AREA
The Highlights of the project is as follows with snaps:
1. TRUSSES, PURLINS, SIDE COVER WALL, FRONT WALL AND LOUVER (APPLICATION AREA)
TRUSSES Fabricated with the L-Profile of different sizes delivered to site as loose parts and
assembled there as bolted structure. Fabrication done at alfanar steel factory using the modern
CNC Machine to maintain the accurate dimensions and span of truss which was 24m long.
Erection done at site by using Tower Crane & Mobile Crane by alfanar steel skilled supervision
and manpower.
STARTING OF ERECTION WORKS OF FIRST TRUSS IN APPLICATION AREA-A WITH TOWER CRANE
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
There are total 28 Nos of Steel Trusses, 14 in each Area-A & Area-B, which are connected
through the steel Purlins using the Profile IPE-270, fabricated at alfanar steel factory
INSPECTING THE LEVEL & ALLIGHNMENT OF TRUSS
PROCEEDING WITH ERECTION OF NEXT TRUSSES SEQUENCE WISE WITH GROVE MOBILE CRANE
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
FIRE PROOF PAINTING WORKS STARTED AFTER ERECTING THE TRUSSES & PURLINS
ROOFING STRUCTURE AFTER TORQUE TIGHTENING INSPECTION
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
FIRE PROOF PAINTING ACTIVITIES APPLICATION AREA-A
ERECTING PURLINS AFTER ERECTING TRUSSES IN AREA-B
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
SIDE COVER WALL RIGHT SIDE STRUCTURE – PURLINS BENDING TO EXACT CURVATURE
INTERNAL VIEW OF APPLICATION AREA – ROOF SHEETING INPROGRESS
SIDE COVER WALL AREA-A LEFT SIDE
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
SIDE COVER WALL PAINTING & LOUVER STRUCTURE ERECTION IN AREA-B
AREA-A SIDE COVER WALL AFTER FIRE PROOF PAINT SHOWING ALLIGHNMENT
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
APPLICATION AREA VIEW FROM LEFT SIDE OF THE BUILDING SHOWING AREA-A & AREA-B Steel
trusses, purlins and 16 Ton Crane Structure
SIDE COVER WALL AREA-B RIGHT SIDE & LOUVER STRUCTURE DURING ERECTION
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
SIDE COVER WALL AREA-B RIGHT SIDE DURING PAINTING
FRONT COVER DURING ERECTION
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
FRONT COVER WALL AFTER ERECTION – SHEET INSTALLATION IN PROGRESS
MANGEMENT VISIT – MEETING WITH CLIENT & SUBCONTRACTOR
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
LOUVER FINISHED PAINTED STRUCTURE
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
2. CRANES
There are total two crane 16 & 05 Ton capacities erected in application area, the activity done
by using the boom truck according to material load and working space.
16 Ton Crane Beams Installation by using boom truck
16 Ton Crane FP painted structure as crane already installed
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
16 Ton Crane Beam, Columns & Bracings while FP Paint in process
Erection of 05 Ton Crane in a very confined area by using boom truck and boom lift
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
3. ROOF BRIDGES
There are total four roof bridges constructed by using the HEB profile of different sizes, which
were covered by Metal deck used as shutter for the concrete.
Roof Bridges Beams while covering with Metal Deck
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
4. CAFETERIA WALL STRUCTURES
The structure installed with curved and straight profile for maintain the architectural shape of
cafeteria curtain wall. This is also a fire proof painted structure with 02 Hours fire rating.
CURVED SIDE OF CAFETERIA WALL PAINTED STRUCTURE
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
STRAIGHT SIDE OF CAFETERIA WALL PAINTED STRUCTURE
5. BUTTERFLY CANOPY STRUCTURE
06 Numbers of Butterfly canopy structures installed at chiller area.
BUTTERFLY CANOPY COLUMNS & RAFTERS
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
6. PLATFORM
PLATFORM STRUCTURE DURING INSTALLATION
PLATFORM STRUCTURE AFTER INSTALLING METAL DECK
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
PLATFORM STRUCTURE DURING PAINTING
7. LANDMARK STRUCTURE
Structure design to present the SABIC logo as a symbol of landmark for SPADC Project, the total
height was more than 50 meters by using HEB 260 Profile erected in splices of 12 meter height.
LANDMARK COLUMNS FIRST SPLICES (4m Height) ERECTION
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
PROCCEDING WITH NEXT SPLICES BY USING TOWER CRANE
SABIC PLASTIC APPLICATION & DEVELOPMENT CENTER, RIYADH
ALFANAR STEEL Factory Exit:18, Istanbul Street, Sulay Industrial Area Tel: +966 9200 6111 Ext. 4650/4672/4681, Fax: +966 1 4945461, Web: www.alfanarsteel.com
Email: [email protected]; [email protected],
ALFANAR STEEL APPROVAL AT THE TIME OF PREQUALIFICATION FOR THE SPADC PROJECT.