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Page 1: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc
Page 2: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

1AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

INTRODUCTION

AL-AMAL Company for Plastic Pipes and Fittings (AL-SHARIF) was formed in 1995 with the aim of developing a professional UPVC/CPVC/HDPE/PP-R/PP-H pipes and fittings industry.

Since the company has bought AL-AMAL’s plastic pipes factories with their well known and trusted brand name and sign, AL-AMAL Co. is considered one of the largest leading companies in the plastic pipes and fittings field in the Middle East.

Since its foundation, AL-AMAL has a steady growth with high quality standards to fulfill the require-ments of its customers specially for UPVC/ CPVC/HDPE/PP-R/PP-H pipes with more than 42000 Tons per year, Fittings with more than 8000 Tons per year, and it already started in 1st. September 2008 production of PP-R with capacity more than 3000 Tons pipes per year, and 1200 Tons of fittings per year, AL-AMAL’s Pipes and Fittings are produced according to DIN, BS, ASTM, ISO and Egyptian standards demand.

There is also the facility of manufacturing products with special specifications according to cus-tomer requirements.

As AL-AMAL’s target is to become the major producer in the field of plastic pipes and fittings, a strategic program has been carried out to improve the quality standards and increase the quality and variation of production by having its plant in the 10th of Ramadan City, equipped with new in-jection moulding machines and new moulds with advanced automated tooling and up-to date know how which permit high capacity of pipes and fittings with exceptionally high consistency in terms of dimensional accuracy, mechanical strength and surface finish.

AL-AMAL UPVC/CPVC/PP-R/HDPE/PP-H Pipes (AL-SHARIF) are well accepted and widely used in domestic water system, warming, cooling, all types of industrial process pipe works, water distribu-tion and water treatment as well as irrigation systems.

A new range for the production of all systems required for AL-AMAL’s customers has been taken into consideration in its near expanding plans.

The most highly advantage is the well equipped laboratory which is established according to the best international standards to control raw materials, final products and also for the research which is one of the important targets of AL-AMAL to update and develop its products.

Customers can depends completely on AL-AMAL and consider it their partner in the business.

Page 3: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

2

CPVC PLUMBING SYSTEM FOR HOT WATER

TECHNICAL DATA

PIPES DIMENSIONS

FITTINGS DIMENSIONS

THE ADVANTAGES OF CPVC PIPES SYSTEM

CPVC PIPES AND FITTINGS DIAGRAMS

MATERIAL PROPERTIES

CPVC CHEMICAL RESISTANCE

APPLICATION OF CPVC PIPES AND FITTINGS

TRANSPORT, STORAGE AND HANDLING

EXPANSION AND CONTRACTION

HORIZONTAL & VERTICAL SUPPORT

SPECIAL CONNECTIONS

FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS

FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS(METRIC VERSION)

FRICTION LOSS

SOLVENT WELDING CPVC

FLANGE ASSEMBLY

AL-SHARIF CPVC PIPES & FITTINGS DIMENSIONS ACCORDING TO ASTM STANDARDS

CPVC FITTINGS WITH BRASS INSERT

AL-SHARIF CPVC PIPES & FITTINGS DIMENSIONS ACCORDING TO ISO & DIN STANDARDS

CPVC FITTINGS WITH BRASS INSERT

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Page 4: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

2 3AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

CPVC PLUMBING SYSTEM FOR HOT WATER

TECHNICAL DATA

PIPES DIMENSIONS

FITTINGS DIMENSIONS

THE ADVANTAGES OF CPVC PIPES SYSTEM

CPVC PIPES AND FITTINGS DIAGRAMS

MATERIAL PROPERTIES

CPVC CHEMICAL RESISTANCE

APPLICATION OF CPVC PIPES AND FITTINGS

TRANSPORT, STORAGE AND HANDLING

EXPANSION AND CONTRACTION

HORIZONTAL & VERTICAL SUPPORT

SPECIAL CONNECTIONS

FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS

FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS(METRIC VERSION)

FRICTION LOSS

SOLVENT WELDING CPVC

FLANGE ASSEMBLY

AL-SHARIF CPVC PIPES & FITTINGS DIMENSIONS ACCORDING TO ASTM STANDARDS

CPVC FITTINGS WITH BRASS INSERT

AL-SHARIF CPVC PIPES & FITTINGS DIMENSIONS ACCORDING TO ISO & DIN STANDARDS

CPVC FITTINGS WITH BRASS INSERT

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Page 5: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

4

Page 6: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

4 5AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

Page 7: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

6

THE ADVANTAGES OF CPVC PIPING SYSTEM

CORROSION RESISTANTRemains unaffected by atmospherical agents and aggressive water.

FOOD SAFEAll the components are approved for contact with foodstuffs for human consumption.

FIRE CLASSIFICATIONCPVC has a Limiting Oxygen Index (LOI) of 60. Thus in air CPVC does not support combustion. No flaming drips, does not increase the fire load, low flame spread, low smoke generation.

CPVC Other Plastics

CPVC Other Plastics

Initially when torch is applied

After torch is removed, other plastics continue to burn

Page 8: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

6 7AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

PERMEABILITYIt is non - permeable to oxygen.

SMOOTHThe smooth internal surface of CPVC products reduces frictional losses, and prevents fouling and scaling. In the long term, this maintains a greater capacity for a given diameter than with conven-tional products.

LOW THERMAL CONDUCTIVITYEnergy savings.

CHEMICAL RESISTANCEExcellent compatibility with many chemicals.

CONDENSATIONReduces problems against traditional materials.

EASY TO INSTALLIt is rigid, light weight, easy to cut and chamfer by simple tools.

NON - TOXICWill not impair the taste or smell of water.

Page 9: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

8

LOW BACTERIA BUILD UP

CPVC piping supports the lowestbacterial growth compared with traditional piping materials

LOWER THERMAL EXPANSION COEFFICIENT

Less expansion of pipe when hot water runs

Less need for expansion loops, less “looping”

120.000

110.000

100.000

90.000

80.000

70.000

60.000

50.000

40.000

30.000

20.000

10.000

0

CPVC Steel Copper Polyethylene

Bacterial growth in waterpiping at 120 days

Bact

eria

(KBE

/cm

)

3

AL SHARIF CPVC GRAPHS

1.75

1.50

1.25

1.00

0.75

0.50

0.25

0

CPVC PP PEX

Coe�cient of thermal expansion

PB

Page 10: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

8 9AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

LOWER THERMAL CONDUCTIVITY

Reduced heat losses

TOUGH, RIGID MATERIAL

CPVC has a much higher strength/modulusthan other thermoplastics used in plumbingapplications

Thermal conductivity

W/M

K

0.30

0.25

0.20

0.15

0.10

0.05

0

CPVC PP PEX PB

Tensile strength

MPa

at 2

3 C

60

50

40

30

20

10

0

CPVC PP PEX

o

PB

Page 11: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

10

This means that CPVC:

- Needs less hangers and supports.- There is no unsightly “looping” of the pipe.- Is suitable for vertical risers.- Has a higher pressure bearing capability.

This leads to the same flow ratewith a smaller pipe size.

CPVC

Looping of other plastics

Ref. DIN 8077, 8079PN20, 20 mm diameterWall thickness:CPVC: 1,9 mmPP: 3,4 mm

Page 12: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

10 11AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

CPVC EXCELLENT CHEMICAL RESISTANCE

WeakAcids & Bases

StrongAcids

Halogens

Aromaticsolvents

StrongBasis

SaltsStrong

oxidants

Aliphaticsolutions

Esters &Ketones

Poor

Fair

Good

Excellent

PROPERTY COMPARISONS OF THERMOPLASTIC PIPE

3

Tensile strength(MPa At 23 °C)

Coefficient of thermalexpansion (X10 K )

Termal conductivity(W/MK)

LOI

Oxygen Permeation(cm /m.day.atm)(at 70°C)

CPVC PPR PEX PB CU

55 30 25 27 >300

0.7 1.5 1.5 1.3 0.2

0.14 0.22 0.22 0.22 >400

60 18 17 18

<1(insignificant)

(not available)similar to PB-PEX

13 16 (not available)insignificant

-4 -1

3

Page 13: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

12

CPVC LIFE TIME TABLE

3

3

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

Temperature in oC

10

Design service life, in years

Pressure rating

PN16 PN20 PN251 21.1 26.2 335 20 24.9 31.3

10 19.5 24.3 30.625 18.9 23.5 29.650 18.5 23 28.9

20 1 18.7 23.2 29.25 17.6 21.8 27.410 17.1 21.2 26.725 16.5 20.5 25.850 16 20 25

30 1 16.1 20.1 25.25 15.1 18.7 23.510 14.6 18.2 22.925 14.1 17.4 2250 13.6 16.9 21.3

40 1 13.6 16.9 21.35 12.6 15.6 19.710 12.2 15.1 1925 11.6 14.4 18.250 11.2 14 17.6

50 1 11.2 13.8 17.45 10.2 12.6 15.910 9.8 12.1 15.325 9.3 11.5 14.550 8.9 11.1 13.9

60 1 8.8 10.9 13.75 7.9 9.8 12.310 7.5 9.4 11.825 7.1 8.8 11.150 6.8 8.4 10.6

70 1 6.6 8.2 10.35 5.8 7.2 9.1

10 5.5 6.8 8.615 5.3 6.6 8.3

80 1 4.7 5.8 7.35 4 4.9 6.2

85 1 3.9 4.8 6.13 3.5 4.3 5.4

95 1 2.6 3.3 4.1

If the life of CPVC pipes PN 16 at (80 °C, 4bar) is five years it means that the CPVC pipe works continu-ously sixty month at (80 °C, 4 bar).

Page 14: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

12 13AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

CPVC PIPES & FITTINGS DIAGRAMS

PIPES

FITTINGSReference curves for the expected hydrstatic strength of CPVC pipe material

Reference curves for the expected hydrstatic strength of CPVC fitting material

Page 15: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

14

MATERIAL Unplasticized Polyvinyl Chloride (CPVC)

CPVC are non-conductor of electricity and are not subjected to galvanic or electrolytic attack.Note: All the above-mentioned values at 20°C.Color: Gray (RAL 701) Cream (RAL1013)

MATERIAL PROPERTIES

3

General Properties

Density

Water absorption

Flammability

Mechanical Properties

CPVC VALUE

Compressive Strength

Flexural Strength

Modulus of Elasticity

Impact Strength (Charpy)

Shore Hardness (Rockwell)

Thermal Properties

Softening Point

Max. Operating temperature

Coefficient of Thermal Expansion

Specific Heat

Thermal Conductivity

Electrical Properties

Volume Resistively

Surface Resistance

Dielectric Strength

Power Factor ( at 10 cycle)

1.48

<4

Self extinguishing

700

1040

2.8x10

No Break> 10%

119

Pipes

95

3.4 x 10

0.29

0.13

>10

>10

>49

3.3

4

Fittings≥110° ≥ 103°

-5

14

12

6

UNITS

g/cm

mg/cm

Kg/cm

Kg/cm

Kg/cm

R

°c

In/In/°F

Cal/g . °c

Kcal/m.h. °c

Ohm.cm

Ohm

Kv/mm

2

°c

3

2

2

2

v.s.t. 5 Kg

Benzene

Page 16: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

14 15AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

R: Recommended For use N: Not Recommended -: Not Available C: Check with factory

3

3

CPVC CHEMICAL RESISTANCE

ChemicalsCPVC

23°C 82°C

Acetaldyhde N NAcetic acid up to 10% R RAcetic acid greater than 10% N NAcetic acid glacial N NAcetic anhydride N NAcetone up to 5% R RAcetone greater than 5% N NAcetyl Nitrile N NAcrylic acid N NAcrylonitrile N NAdipic acid sated in water R RAlcohol C CAllyl alcohol C CAllyl chloride N NAlum, all varieties R RAluminum acetate R RAluminum chloride R RAluminum fluoride R RAluminum hydoxide R RAluminum nitrate R RAluminum sulphate R RAmines N NAmmonia N NAmmonium acetate R RAmmonium benzoate R RAmmonium bifloride R RAmmonium carbonate R RAmmonium chloride R RAmmonium citrate R RAmmonium dichromate R RAmmonium fluoride R RAmmonium hydroxide N NAmmonium metaphosphate R RAmmonium nitrate R RAmmonium persulphate R -Ammonium phosphate R CAmmonium sulphamate R RAmmonium sulphate R RAmmonium sulphide R RAmmonium thiocyanate R RAmmonium tartrate R RAmyl acetate N NAmyl alcohol C CAmyl chloride N NAniline N N

ChemicalsCPVC

23°C 82°C

Antimony trichloride R RAqua regia R NAromatic hydrocarbons N NArsenic acid R RBarium carbonate R RBarium chloride R RBarium hydroxide R RBarium nitrate R RBarium sulphate R RBarium sulphide R RBeer R RBeer sugar liquors R RBenzaldhyde N NBenzene N NBenzoic acid sat’d in water R RBenzyl alcohol N NBenzyl chloride NBismuth carbonate R RBlack liquor R R

Bleach household(5%Cl) R RBorax R RBoric acid R RBrine acid R R

Bromine N NBromobenzene N NBromotoluene N N

Butyl carbitol N NButyl cellosolve N NButyric acid up to 1% R RButyric acid greater than 1% N N

ChemicalsCPVC

23°C 82°C

N

Bleach household(5%Cl) R R

Cadmium acetate R RCadmium chloride R RCadmium sulphate R RCalcium acetate R RCalcium bisulphide R RCalcium bisulphate R RCalcium carbonate R RCalcium chlorate R RCalcium chloride R RCalcium hydroxide R RCalcium hypochlorite R RCalcium nitrate R RCalcium oxide R RCalcium sulphate R RCane sugar liquors R RCarporlactam N NCarporlactome NCarbltol N NCarbon dioxide R R

Carbon monoxide R RCarbon tetrachloricie N NCarbonic acid R NCastor oil C CCaustic potash R RCaustic soda R RCellosolve. all types N NChloric acid R RChlorinated solvents N NChlorinated water (hypochlorite) R RChloride dry gas N NChloride liquid N NChloride trace In air R RChlorine wet gas N NChlorine dioxide(Aq. sat. 0.1%) R -Chlorine water (sat. O.3%) R RChlorobenzene N NChlorotorm N N

R RChromium nitrate R RCitric acid R RCitrus oils N N

N

Carbon disulphlde N N

ButanolButyl acetate

C CN N

Coconut oil C CCopper acetate R RCopper carbonate R RCopper chloride R RCopper cyanide R RCopper fluoride R RCopper nitrate R RCopper sulphate R RCorn oil C CCorn syrup R RCottonseed oil C CCreosote N NCresol N NCotton aldehyde N NCumene N NCupric fluoride R R

Cyclohexane N NCyclohexanol N NCyclohexanone N NDetergents C CDextrin R RDextrose R RDibutyl phthalate N NDibutyl ethyl phthalate N NDichlorobenzene N NDichloroethylene N NDiethyl amine N NDiethyl ether N NDill oil N NDimethyl formamide N NDisodium phosphate R R Distilled water R REDTA.tetrasodium R REsters N NEthanol up to 5% R REthanol greater than 5% C CEthers N NEthyl acetate N NEthyl acrylate N NEthyl benzene N NEthyl chloride N NEthyl ethers N NEthylene bromide N NEthylene chloride N NEthylene diamine N NEthylene glycol up to 50% R REthylene glycol greater than 50% C CEthylene oxide N NFerric chloride R RFerric hydroxide R RFerric nitrate R RFerric sulphate R RFerrous chloride R RFerrous hydroxide R RFerrous nitrate R RFerrous sulphate R RFluorine gas N NFluosilicic acid 30% R CFormaldehyde N NFormic acid up to 25% R RFormic acid greater than 25% C NFreons C CFructose R RGasoline N NGlucose R RGlycerin R RGlycol ethers N NGreen liquor R RHalcarbon oils CHeptane R -Hydrazine N N

Hydrochloric acid 36% conc. R CHydrofluoric acid 3% R -Hydrofluoric acid greater than 3% N NHydrofluosilic acid 30% R CHydrogen peroxide 30% R -Hydrogen sulphide (Aq) R RHydrochlorous acid R R

Kraft liquors R R

C

Hydrochloric acid R R

IsopropanolKetones

C CN N

C

D

B

A

Cupricsulphate R RCuprous chloride R R

Lactic acid 25% R RLactic acid 85% full strength R CLead acetate R R

Chrome acid 40% (conc.)

E

F

G

H

IK

L

Page 17: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

16

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

ChemicalsCPVC

23°C 82°C ChemicalsCPVC

23°C 82°C ChemicalsCPVC

23°C 60°C

Lead chloride R RLead nitrate R RLead sulphate R RLemon oil N NLimoneric N NLinseed oil C CLithium sulphate R RLubricating oil ASTM 1 2 3 R -Magnesium carbonate R RMagnesium chloride R RMagnesium citrate R RMagnesium fluoride R RMagnesium hydroxide R RMagnesium salts inorganic R RMagnesium nitrate RMagnesium oxide R RMagnesium sulphate R R

Maganese sulphate R RMercuric chloride R RMercuric cyanide R RMercuric sulphate R RMercrous nitrate R RMercury R RMethanol up to 10% R R

Methyl chloride N NMethyl ethyl ketone N NMethyl formate N NMethyl isobutyl ketone N N

R

Maleic acid 50% R R

Methyl methacrylate N NMethylamine N NMethylene chloride N NMineral oil R -Monoethanolamine N NMotor oil R -Muriatic acid

Nickel sulphate R RNitric acid. up to 25% R RNitric acid. greater than 35% R NNitric acid. 70% R NNitrpbenzene N N1-Octanol NOils. edible C COils. Sour crude R R

Olive oil C COxalic acid (sat.) R COxgyen R ROzonized water R -Palm oil C CParaffin R -Peanut oil C CPerchloric acid 10% R -

Potassium bicarbomate R RPotassium bisulphate R RPotassium borate R R

C

Oleum N N

Methanol greater than 10%Methyl cellosolve

N NN N

Potassium bromate R RPotassium bromide R RPotassium carbonate R RPotassium chlorate R RPotassium chloride R RPotassium chromate R RPotassium cyanate R RPotassium cyanide R RPotassium dichromate R R

R C

Picric acid N NPine oil N NPlating solutions R R

Nephthalene N NNickel acetate R RNickel chloride R RNickel nitrate R R

Phenynhydrazine N NPhosphoric acid R RPhosphorus trichloride N N

R: Recommended For use N: Not Recommended -: Not Available C: Check with factory

Potassium ferricyanide R RPotassium ferrocyanide R RPotassium fluoride R RPotassium hydroxide R RPotassium hypochlorite R RPotassium iodide R RPotassium nitrate R RPotassium perborate R RPotassium perchlorate (sat.) R RPotassium permenganate (sat.) R RPotassium persulphate(sat.) R -Potassium phosphate R RPotassium sulphate R RPotassium sulphide R RPotassium sulphite R RPotassium tripolyphosphate R RPropanol up to 0.5% R RPropanol greater than 0.5% C CProponic acid up to 2% R RProponic acid greater than 2% N NPropylene oxide N NPropylene dlycol up to 25% R RPropylene glycol greater than 25% R RPropylene oxide N NPyridine N NSea water R RSilicic acid R -Silicon oil R -Silver chorid R RSilver cyanide R RSilver nitrat R RSilver sulphate R RSoaps R RSodium acetate R RSodium aluminate R RSodium arsenate R -Sodium penzoate R RSodium bicarbonate R RSodium bichrimate R RSodium bisulphate R RSodium bisulphite R RSodium borate R RSodium bromide R RSodium carbonate R RSodium chlorate R RSodium chloride R RSodium chlorite R RSodium chromate R RSodium cyanide R R

Soduim nitrite R RSoduim perporate RSoduim perchlorate R R

Soduim sulphate R RSoduim sulphide R RSoduim sulphite R RSoduim thiosulphate R RSoduim tripolyphosphate R RSoybean oil C CStannic chloride R R

Stannous sulphate R RStarch R RStaric acid R -Stantium chloride R R

R

Styrene N NSugar R RSulpamic acid R RSulphur R -Sulphoric acid fuming N NSulphoric acid 98% R NSulphoric acid 85% R NSulphoric acid 80% R RSulphoric acid 50% R R

Stannous chloride R R

Soduim iodide R RSoduim metaphosphate RSoduim nitrate R R

R

Soduim phosphate R RSoduim silicate R R

Tall oil R RTannic acid 30% R -

T

U

Tartaric acid R -Terpenes N NTetrahydrofuran N NTetrasodium pyrophosphate R RTexanol N NThionyl chloride NToluene N NTributyl phosphate N N

Trisodium phosphate R RTurpentine N NUrea R RUrine R RVegetables oils C CVinegar R RVinyl acetate N NWater. deionized R R

R RR R

Xylene

N

Trichloroethylene N N

Zinc acetateZinc carbonateZinc chlorideZinc nitrate

R RWater swimming pool R RWD-40 C CWhite liquor R R

Water. demineralized

N N

Water. distilled

R RR R

Water. Salt

R RR RR RZinc sulphate

V

W

XZ

3

Potash R RPotassium acetate R RPotassium bicarbonate R R

Polyethylene glycol N N

Sodium ferricyanide R RSodium ferrocyanide R RSodium fluoride R RSodium fromate R RSodium hydroxide R RSodium hypobromate R RSodium hypochlorite R R

Sodium dichromate R R

M

N

O

P

S

Page 18: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

16 17AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

APPLICATIONS OF CPVC PIPES AND FITTINGS

AL-SHARIF applied all of it’s experience to develop the CPVC piping system in order to provide solutions for a wide range of applications at temperatures between 5°C up to 95°C depending on pressure rating up to 50 bar.

THE APPLICATIONS- Plumbing system for hot and cold water.

- Central heating system.

- Chemical and industrial networks.

- Air conditioning.

- Swimming pools.

AL-SHARIF CPVC piping system is able to solve corrosion problems for complete system of pipes and fittings, particulary suited to hot and cold plumbing networks. CPVC is a synthetic material, designed to remain anticorrosion, Furthermore, it has a light weight, easy installation method and considered an economical system for contractors.CPVC piping system has been approved for use in most European countries and USA.

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18

PIPESOn trucks the 6 or long pipes must be fully supported on the loading area. Avoid loading at the same time with sharp objects. Pipes should not be thrown or dragged along the ground.

Pipes should be given adequate support at all times. Pipes should not be stacked in large piles, especially in warm temperature conditions as the lower layers may distort, resulting in difficulties in jointing and pipe alignment. Any pipe with ends prepared for jointing (sockets and spigot joints, A joints, etc.) should be stacked in layers with sockets placed at alternate ends of the stacks and with the sockets protruding to avoid unstable stacks and the possibility of imparting a permanent set to the pipes.

For long –term storage, pipe racks should provide continuous support, but if this is not possible timber of at least 3 in. (75mm) bearing width at spacing not greater than 3 ft.(915mm) centers for pipe sizes 160mm and above, should be placed beneath the pipes and at 6 ft. (1.8m) centres at the side, if the stacks are rectangular. These spacing apply to pipe size 160 mm and above. Closer supports will be required for sizes below 160mm in such pipe racks. Pipes may be stored not more than seven layers, or 6 ft.(1.8m) high, whichever is the lesser. But if different classes of pipe are kept in the same racks, than the thickness classes of largest diameter must always be placed at the bottom.

When loading pipes on to vehicles, care must be taken to avoid their coming into contact with any sharp corners such as cope irons, loose nail-heads, etc. as pipes may be damaged by being rubbed against these during transit. Whilst in transit . pipes shall be well secured over their entire length and not allowed to project unsecured over the tailboard of the lorry pipes may be off-loaded from lorries by rolling them gently down timbers, care being take to ensure that pipes do not fall one upon an-other, nor on to any hard or uneven surfaces.

TRANSPORT, STORAGE AND HANDLING

NONO

YES YES

YES YES

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18 19AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

Rubber sealing rings should not be stored in the open period, nor should they be exposed to sun-light.It is recommended not to keep rubber sealing rings on stock for too long time it cannot be avoided to keep them in stock for several years, they should be kept free of tension in a cool place without radiation of light, if possible. In rooms where no electrical equipment is in operation.Rubber sealing rings should not come into contact with chemicals, grease or fuels.

YES YES

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20

FITTINGSStore fittings in their original packaging. If they must be removed from their boxes, separate them by geometric type and size. Never combine your plastic fitting inventory with metallic materials. Avoid storing Fittings near an open flame or source of extreme heat.

For CPVC Pressure Fittings

For Non Pressure Metric Fittings

For UPVC Pressure Fittings

For CPVC Pressure Inch Fittings

Page 22: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

20 21AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

For CPVC Pressure Inch Fittings

All piping products expand and contract with changes in temperature. Linear expansion and contrac-tion of any pipe on the longitudinal axis relates to the coefficient of thermal expansion for the specific material used in the manufacturing of the product. Variation in pipe length due to thermal expansion or contraction depends on the coefficient of thermal expansion and the variation in temperature ( T). It should be noted that change in pipe diameter or wall thickness with piping material properties re-maining constant does effect a change in rates of thermal expansion or contraction.

Approximate coefficients of thermal expansion for different pipe materials are presented below. Ex-pansion and contraction of PVC piping in response to change in temperature will vary slightly with changes in CPVC compounds, However, these coefficient can be considered reasonably accurate.

EXPANSION AND CONTRACTION

COEFFICIENTS OF THERMAL EXPANSION

3

Piping Material Coefficient of Linear Thermal Expansion (K )

-5CPVC

Thermal Conductivity(W. K .M )

3.4 × 10 0.41

Change in Pipe Length (mm)

Tem

pera

ture

Cha

nge

( C)

°

-6

-1

4

15

10

21

26

32

37

43

48

54

60

65

71

76

82

0.254 0.508 0.762 1.016 1.27 1.524 1.778 2.03 2.286 2.54

CPVC

-12

-1 -1 -1

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22

Temp. Change ΔT °C Thermal Expansion(ΔL) in mm of CPVC

Length of run 10 meter

3

10

15

20

35

40

18

21

25

35

28

32

30

Temp. Change ΔT °C Thermal Expansion(ΔL) in mm of CPVC

Length of run 15 meter

3

10

15

20

35

40

29

35

41

58

47

52

30

Temp. Change ΔT °C Thermal Expansion(ΔL) in mm of CPVC

Length of run 20 meter

3

10

15

20

35

40

41

49

57

81

65

73

30

Temp. Change ΔT °C Thermal Expansion(ΔL) in mm of CPVC

Length of run 25 meter

3

10

15

20

35

40

46

56

65

93

75

84

30

Temp. Change ΔT °C Thermal Expansion(ΔL) in mm of CPVC

Length of run 30 meter

3

10

15

20

35

40

58

70

81

116

93

105

30

THERMAL EXPANSION (ΔL) IN MM OF CPVC (SCH 80 ) (PN25) (APPROXIMATELY)

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22 23AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

A typical Hot and Cold Water Distribution system operating at 60-70°C requires support for horizontallines every 90 cm for diameters of 32 mm and below, and every 120 cm on larger sizes. However, thefollowing spacings are based on conservative engineering assumptions and can be used at watertemperatures indicated.

HANGER/SUPPORT SPACING

Vertical CPVC piping should be supported at each floor and should have a mid-story guide, unless thermal expansion design calls for other provisions.

Piping should NOT be anchored tightly by the supports, but secured in a manner to allow for a degree of movement caused by thermal expansion. Hangers or strapping with rough edges should not beused.

HORIZONTAL AND VERTICAL SUPPORT

Nominal Pipesize (in.)

FT M

Water (Max.) Temperature

3

1/2”

3/4”

1”

1 ½”

2”

1 ¼”

20oC (70oF)

5.5 1.7

5.5 1.7

6.0 1.8

6.5 2.0

7.0 2.1

7.0 2.1

2 ½” 8.0 2.4

3” 8.0 2.4

4” 9.0 2.7

6” 10.0 3.0

Nominal Pipesize (in.)

FT M

Water (Max.) Temperature

3

1/2”

3/4”

1”

1 ½”

2”

1 ¼”

50oC (120oF)

4.5 1.4

5.0 1.5

5.5 1.7

6.0 1.8

6.0 2.0

6.5 2.0

2 ½” 7.5 2.3

3” 7.5 2.3

4” 8.5 2.6

6” 9.0 2.7

Nominal Pipesize (in.)

FT M

Water (Max.) Temperature

3

1/2”

3/4”

1”

1 ½”

2”

1 ¼”

70oC (160oF)

3.0 0.9

3.0 0.9

3.5 1.1

3.5 1.1

3.5 1.1

4.0 1.2

2 ½” 4.5 1.4

3” 4.5 1.4

4” 4.5 1.4

6” 5.5 1.7

Nominal Pipesize (in.)

FT M

Water (Max.) Temperature

3

1/2”

3/4”

1”

1 ½”

2”

1 ¼”

80oC (180oF)

2.5 0.8

2.5 0.8

3.0 0.9

3.0 0.9

3.5 1.1

3.5 1.1

2 ½” 4.0 1.2

3” 4.0 1.2

4” 4.5 1.4

6” 5.0 1.5

20

25

32

50

63

40

75

90

110

160

20

25

32

50

63

40

75

90

110

160

20

25

32

50

63

40

75

90

110

160

20

25

32

50

63

40

75

90

110

160

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

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24

SPECIAL CONNECTIONS

CONNECTING TO A WATER HEATERIn some instances due to external sources of heat, special considerations may be necessary whenconnecting to a water heater. The hot water from a properly functioning water heater itself will notadversely affect the CPVC.

When connecting to a gas water heater, CPVC tubing should not be located within 11/2 ‘ or 50 cm of the flue. A metal nipple or flexible appliance connector should be utilized. This measure eliminates thepotential for damage to plastic piping that might result from excessive radiant heat from the flue.

When CPVC is piped directly to the water heater tapping, a CPVC to brass transition fitting (union type) should be used so that future heater replacements can be done easily.

IN SITUATIONS OF LIKELY STRESS AND IMPACT ABUSEIn such applications as tub fillers, showerheads and outside sillcocks, metal nipples are recommend-ed. On the other hand, CPVC stub-outs for water closets, lavatories and sinks are appropriate and commonly used.

CPVC PASSING THROUGH STUDSPlastic insulators do not need to be used when CPVC passing through wood studs. However, when passing through metal studs some form of protection must be used to protect the pipe from abra-sion and to prevent noise. This protection may come from plastic insulators, rubber grommets, pipe insulation or similar devices.

Insulators with lubricated interiors should not be used as the lubricants are often incompatible withCPVC.

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24 25AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS

1- LINEAR FLUID FLOW VELOCITYThe linear velocity of a flowing fluid in a pipe is calculated from: V= 0.4085 g d2

WHEREV = linear fluid flow velocity in feet per secondg = flow rate in gallons per minuted = inside diameter of pipe in inches

The values in the following tables are based on this formula. These values are accurate for all fluids.Linear fluid flow velocity in a system should generally be limited to 5 ft/s, particularly for pipe sizes 6”and greater. Following this guideline will minimise risk of hydraulic shock damage due to water ham-mer surge pressures.

2- FRICTION LOSS IN PIPEA great advantage that AL SHARIF pipe enjoys over its metallic competitors is a smooth inner surface which is resistant to scaling and fouling. This means that friction pressure losses in the fluid flow are minimised from the beginning and do not significantly increase as the system ages, as can be the case with metal pipes subject to scaling.

The Hazen-Williams formula is the generally accepted method of calculating friction head losses in piping systems. The values in the following fluid flow tables are based on this formula and a surface roughness constant of C=150 for AL SHARIF pipe. Surface roughness constants for other piping ma-terials are given below:

100 1.852 g1.852

C d4.8655

WHEREf = friction head in feet of water per 100 feet of piped = inside diameter of pipe in inchesg = flow rate in gallons per minuteC = CPVC pipe surface roughness constant = 150

f=0.2083 ( ) x

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26

3- FRICTION LOSS IN FITTINGSFriction losses through fittings are calculated from the equivalent length of straight pipe which wouldproduce the same friction loss in the fluid. The equivalent lengths of pipe for common fittings are given below.

EQUIVALENT LENGTH OF PIPE (FEET)

4- PRESSURE DROP IN VALVES AND STRAINERSPressure drop in valves and strainers is calculated using flow coefficient values which are published by the valve manufacturer. The equation for calculating pressure drop in this manner is:

P=

WHEREP = pressure drop in psiG = flow rate in gallons per minuteCv = the valve flow coefficient

3

3

33

3

33

3

33

1.1

N o m i n a l Size

20mm - 1/2” 1.01.4

3.04.0

0.8

90o

Standard Elbow1.52.0

45o

Standard ElbowStandard Elbow

Tee Run FlowStandard El bowTee Branch Flow

1.81.72.3

5.26.8

1.42.63.4

2.72.73.4

8.010.2

2.14.05.1

25mm - 3/4”32mm - 1”

40mm - 1¼”50mm - 1½”63mm - 2”

Cv2

G2

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26 27AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

5. WATER HAMMER SURGE PRESSUREWhenever the flow rate of fluid in a pipe is changed, there is a surge in pressure known as water hammer. The longer the line and the faster the fluid is moving, the greater the hydraulic shock will be. Water hammer may be caused by opening or closing a valve, starting or stopping a pump, or the movement of entrapped air through the pipe. The maximum water hammer surge pressure may be calculated from :

Pwh=

K water = 43.2 x 106 lbf/ft2

WHEREPwh = maximum surge pressure (lbf/ft2)p = fluid density (lb/ft3)ΔV = change in fluid velocity (ft/s.)gc = dimensional constant (32.2.lb.ft ) lbf.s2

K = bulk modulus of elasticity of fluid (lbf/ft2)d = pipe inside diameter [inches)b = pipe wall thickness [inches)E = pipe material bulk modulus of elasticity (lbf/ft2)

The values in the following table are based on this formula at 23°C and the assumption that water flowing at a given rate of gallons per minute is suddenly completely stopped. At 80°C, the surge pres-sure is approximately 15% less. The value for fluids other than water may be approximated by multi-plying by the square root of the fluid’s specific gravity.

THE WATER HAMMER SURGE PRESSURE PLUS THE SYSTEM OPERATING PRESSURE SHOULD NOT EXCEED 1.5 TIMES THE RECOMMENDED WORKING RATING OF THE SYSTEM.

In order to minimize hydraulic shock due to water hammer, linear fluid flow velocity should generally be limited to 5 ft/s. Velocity at system start-up should be limited to 1 ft/s during filling until it is cer-tain that all air has been flushed from the system and the pressure has been brought up to operating conditions.

Air should not be allowed to accumulate in the system while it is operating. Pumps should not be al-lowed to draw in air.

Where necessary, extra protective equipment may be used to prevent water hammer damage. Such equipment might include pressure relief valves, shock absorbers, surge arrestors and vacuum air relief valves.

(gc

ρΔV ρgc

( 1K +

dbE

))-1/2

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28

FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS ( METRIC VERSION)

The same equations may be applied as below:

The linear velocity equation becomes :

V=

WHEREV = Linear fluid flow velocity in m/s.g = Flow rate in cm3/s.d = Average inside diameter of pipe in mm.

The Hazen-Williams formula becomes :

100 1.852 g1.852

C d4.8655

WHEREf = Friction pressure loss in bar per 100 meters of pipe.d = Average inside diameter of pipe in mm.g = Flow rate in cm3/s.C = Pipe surface roughness constant = 150.

f=64.85 ( ) x

1.273gd2

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28 29AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

3

3

3

3

3

3

3

3

3

3

GallonsPer Minule

Flow Velocity Feet Per Second

Friction HeadFeet Loss

(Ft water/100Ft)

FrictionPressure Loss

(PSI/100Ft)

Max. SugrePressure

(PSI)

½ INCH - 20mm

10.256

13579101520

Flow Velocity Feet Per Second

Friction HeadFeet Loss

(Ft water/100Ft)

FrictionPressure Loss

(PSI/100Ft)

Max. SugrePressure

(PSI)

Flow Velocity Feet Per Second

Friction HeadFeet Loss

(Ft water/100Ft)

FrictionPressure Loss

(PSI/100Ft)

Max. SugrePressure

(PSI)

CAUTIONFlow velocity should not exceed 5 feet per secondFlowGuard pipe cannot be used for compressed air service

FRICTION LOSS

CARRYING CAPACITY, FRICTION LOSS, AND SURGE PRESSURE FOR SCHEDULE 80 PN25 AL SHARIF PIPEIndependent variables: Gallons per minute and nominal pipe size O.D.Dependent variables: Velocity, friction head, pressure drop and surge pressure per 100 feet of pipe, interior smooth.

7.3264.3951.465

80.76343.31016.8162.198

34.91018.7207.2690.950

308.700220.500132.30044.100

¾ INCH - 25mm

5.4553.8962.3380.779

17.3839.3223.6190.473

7.5144.0291.5640.205

150.900107.80064.71021.570

7.7927.013

33.65227.686

14.54611.967

215.700194.100

1 INCH - 32mm

4.2053.2712.3361.402

7.9775.0082.6861.043

3.4482.1651.1610.451

111.87081.07062.15037.290

7.0084.672

20.5459.696

8.8804.191

186.450124.300

9.344 35.002 15.129 248.600

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

GallonsPer Minule

Flow Velocity Feet Per Second

Friction HeadFeet Loss

(Ft water/100Ft)

FrictionPressure Loss

(PSI/100Ft)

Max. SugrePressure

(PSI)

1 ¼ INCH - 40mm

2.330

1357910152025303540455060708090100

Flow Velocity Feet Per Second

Friction HeadFeet Loss

(Ft water/100Ft)

FrictionPressure Loss

(PSI/100Ft)

Max. SugrePressure

(PSI)

Flow Velocity Feet Per Second

Friction HeadFeet Loss

(Ft water/100Ft)

FrictionPressure Loss

(PSI/100Ft)

Max. SugrePressure

(PSI)

1.8121.2950.777

1.8981.1910.6390.248

0.8200.5150.2760.107

57.12344.42931.73519.041

1 ½ INCH - 50mm

1.6871.3120.9370.562

0.8650.5430.2910.113

0.3740.2350.1260.049

39.48330.70921.93513.161

2.8121.875

2.2281.052

0.9630.455

65.80543.870

2 INCH - 63mm

1.6741.1161.0050.781

0.6310.2980.2450.154

0.2730.1290.1060.066

36.55524.37021.93317.059

2.7902.232

1.6251.075

0.7020.465

60.92548.740

3.348 2.278 0.985 73.1106.4735.1783.8842.589

12.5878.3264.8872.306

5.4413.5992.1120.997

158.675126.94095.20563.470

9.0627.768

23.47217.643

10.1467.626

222.145190.410

6.5625.6254.6873.750

10.7038.0455.7393.797

4.6263.4772.4811.641

153.545131.610109.67587.740

8.4377.499

17.04613.705

7.3685.924

197.415175.480

9.374 20.719 8.956 219.350 5.5815.0234.4653.906

5.8664,8273.8813.030

2.5362.0861.6771.310

121.850109.66597.48085.295

7.8136.697

10.9408.223

4.7293.554

170.590146,220

8.929 14.009 6.055 194.96010.045 17.424 7.531 219.33011.161 21.178 9.154 243.700

10.357 30.057 12.992 253.880

11.249 29.041 12.553 263.220

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30

SOLVENT WELDING CPVC PIPES AND FITTINGS

CUTTINGPipe must be squarely cut to allow for the proper in-terfacing of the pipe end and the fitting socket bot-tom. This can be accomplished with a miter box saw.

DEBURRINGUse file to remove burrs from the end of pipe. A slight chamfer about 15° should be added to the end to per-mit easier insertion of the pipe into the fitting. Failure to chamfer the edge of the pipe may remove cement from the socket, causing the joint to leak.

INSPECTION AND CLEANINGVisually inspect the inside of the pipe and fitting sockets and remove all dirt, grease or moisture with a clean dry rag. Measure the fitting socket depth and mark this distance on the pipe O.D. Clean the surface of the pipe and fitting socket by using a cleaner.

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30 31AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

SOLVENT WELDING CPVC PIPES AND FITTINGS

APPLICATION OF SOLVENT CEMENTApply the solvent cement evenly and quickly around the outside of the pipe at a width a little greater than the depth of the fitting socket. Apply a light coat of cement evenly around the inside of the fitting socket.

JOINT ASSEMBLYImmediately insert the pipe into the socket up to the entry mark, align pipe and socket, hold in position for a few seconds.

CLEAN UPRemove all excess cement from around the pipe and fitting with a dry cotton rag. This must be done while the cement is still soft.

AFTER JOINTINGJoints should not be moved or distributed for 10-15 minutes then the jointed pipe may be handled with care allow 4 hours if the jointed pipe lengths are to be laid in a trench.

TESTINGAllow 8 hours to elapse before applying working pressure or 24 hours for tests pressure with pipe sizes up to 50 mm, it is possible to reduce this time.

Allow 1 hour for each 3.5 atmospheres of pressure.

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32

SOLVENT WELDING CPVC PIPES AND FITTINGS

IMPORTANT NOTICEClose the open tin of solvent cement when not in use, do not work near a naked flame and do not mix. Cleaning fluid with the solvent cement.

Brushes must be clean and dry before commencing solvent welding Brushes must be thoroughly cleaned after use by washing out in cleaning fluid.

Do not dilute solvent adhesive with cleaning fluid.

Use Solvent adhesive and cleaning fluid in a well ventilated area.Keep away from naked flames and do not smoke. Always replace lids of containers, in any event, attention is drawn to the instructions printed on the containers.

When laying continues runs of pipe, joints may be made quicker than the setting times advised above. The joint will not be disturbed with long lengths, providing that the pipe is not twisted or the previously made joint lifted out of place.

CONSUMPTION OF CLEANER AND SOLVENTCEMENT (NO. - OF JOINTS PER KG)

3

Dia./mm

16

20

25

32

Cleaner-Kg

40

50

63

75

90

110

125

140

160

200

225

250

280

315

400

340

300

140

110

75

70

55

50

40

30

20

15

10

Solvent Cement-Kg

200

170

150

60

55

45

25

12

5

4

3.5

3

2.5

2

12

47

45

10

8

125

90

200

3

Page 34: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

32 33AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

SOLVENT WELDING CPVC PIPES AND FITTINGS FLANGE ASSEMBLY

1- Join the flange to the pipe as outlined in the sol-vent cementing section or in the threading section depending on the joining.

2- Align the flanges and gasket by inserting all of the bolt through the matching bolt holes proper mating of flanges and gaskets is very important for a posi-tive seal.

3- Using a torque wrench, tighten each bolt in a grad-ual sequence as outlined by the flange sketch.

WARNINGS1- Do not over – torque flange bolts.

2- Use the proper bolt tightening sequence.

3- Make sure the system is in proper alignment.

4- Flat washers must be used under every nut and bolt head.

FLANGE BOLT TIGHTENING PATTERN(Tighten bolts evenly; follow numerical sequence)

711

1

6

10

4

812

2

5

9

3

7

26

4 4

8

1

1

2

33

5

7

o

12- Bolt Pattern

8- Bolt Pattern

4- Bolt Pattern

Page 35: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

34

CPVC Pipes Acc to ASTM F 441 (Sch 80)

(AL SHARIF) CPVC PIPES & FITTINGS DIMENSIONS ACC. TO ASTM STANDARDS

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

Item No. Nominal size (inch)

Outside Dia(D)mm

123

5678

4

1/2”3/4”1”

1 ½”2”3”4”

1 ¼”

21.326.733.4

48.360.388.9114.3

42.2

3.733.914.55

5.085.547.628.56

4.85

Wall Thickness(S)

CPVC Pipes Acc to ASTM F 442 (SDR 13.5)

3

33

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

Item No. Nominal size (inch)

Outside Dia(D)mm

123

56789

4

1/2”3/4”1”

1 ½”2”3”4”6”

1 ¼”

21.326.733.4

48.360.388.9114.3168.28

42.2

1.62.02.5

3.64.55.36.88.1

3.2

10 8” 219.08 10.4

Wall Thickness(S)

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34 35AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)3

3

3

3

3

3

3

Item No. Nominal size (inch)

1 1/2” 2 3/4”

Dmm2935

Elbow 90o

Hmm2226

Smm3.84.0

Lmm3641

3

3

3

3

3

3

3

Elbow 45o

Item No. Nominal size (inch)

1 1/2”2 3/4”

Dmm2935

Hmm2226

Smm3.84.0

Lmm3235

3 1” 4 1 ¼”

4452.1

3026

5.24.9

4043

5 1 ½”6 2”

60.375

3139

7.377.25

4356

CPVC Fittings (Acc to ASTM F 439 (Sch 80))Dimensions :

3 1” 4 1 ¼”

42.752.1

3033

4.554.85

4856

5 1 ½”6 2”

63.379.7

3742

7.379.53

6577

Page 37: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

363

3

3

3

3

3

3

Item No. Nominal size (inch)

1 1/2”2 3/4”3 1”4 1 ¼”5 1 ½”6 2”

Dmm2935

42.752.163.379.7

Cmm7281

92.4118.2125154

Hmm222630333742

Smm3.84.04.554.857.379.53

Lmm364148566577

Tee 90 °

Coupling

3

3

3

3

3

3

3

Item No. Nominal size (inch)

1 1/2”2 3/4”

Dmm2935

Hmm2226

Smm3.84.0

Lmm4854

3 1” 4 1 ¼”

42.752.1

3033

4.554.85

62.568.5

5 1 ½”6 2”

63.379.7

3742

7.379.53

7787.5

Page 38: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

36 37AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)3

3

3

3

3

3

3

Item No. Nominal size (inch)

1 1/2” 2 3/4”

Dmm3036

Male Adapter

Hmm2226

Smm4.34.6

Lmm4752

Union

3 1” 4 1 ¼”

4554

3033

5.55.85

6073

5 1 ½”6 2”

65.480

3742

8.49.75

84105

3

3

3

3

3

3

3

Item No. Nominal size (inch)

1 1/2”2 3/4”3 1”4 1 ¼”5 1 ½”6 2”

Dmm29.735.742.752.565.582.7

Cmm4958586988

108

Hmm22263033

38.542

Smm4.24.55.26.17.69.7

Lmm5866697697116

Page 39: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

38

3

3

Nominal size (inch) 1/2” 3/4”

Cross Over

1”

3

3

3

3

3

3

3

End Cap

Item No. Nominal size (inch)

1 1/2”2 3/4”

Dmm29.535.5

Hmm1619

Smm3.94.5

Lmm2428

3 1” 4 1 ¼”

4453

2226

5.35.3

3238

5 1 ½”6 2”

64.580

3138

6.57.5

4556

Page 40: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

38 39AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

3

3

3

3

3

3

3

3

Item No. Nominal size (inch)

1 3/4” - 1/2” 2 1” - 1/2”

D1mm26.733.4

Red. Bush

D2mm21.521.5

H1mm2630

H2mm2222

3 1” - 3/4 4 1 ¼” - 1”

33.442.2

26.933.7

3033

2630

5 1 ½” - 1”6 2” - 1”

48.360.3

33.733.7

3742

3030

7 2” - 1 ½” 60.3 48.5 42 37

Page 41: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

40

CPVC FITTINGS WITH BRASS INSERT

(Acc to ASTM F 437 (Sch 80)) (Acc to ASTM D 2464 (Sch 80))

3

3

3

Item No. Nominal size (inch)

1 1/2” - 1/2” 2 3/4” - 1/2”

Dmm3136

Elbow 90o with brass insert

Hmm2226

Smm4.54.6

Lmm3940

Tee 90o with brass insert

3

3

3

Item No. Nominal size (inch)

1 1/2” - 1/2”2 3/4” - 1/2”

Dmm3136

Hmm2226

Smm4.54.6

Lmm2833

Cmm7880

Page 42: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

40 41AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

3

3

3

3

3

3

3

Item No. Nominal size (inch)

1 1/2” - 1/2” 2 3/4” - 1/2”

Dmm3135

Coupling with brass insert

Hmm2224

Smm4.54.6

Lmm4245

Male Adapter with brass insert

3 1 ½”4 2”

65.480

3742

8.459.75

6580

3

3

3

3

Item No. Nominal size (inch)

1 1/2”2 3/4”

Dmm3036

Hmm2223

Smm4.34.6

Lmm4449

3 1”4 1 ½”

4565.4

2837

5.78.45

5785

5 2” 80 42 9.75 105

Page 43: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

42

3

3

3

Item No. Nominal size (inch)

1 1/2”2 3/4”

Dmm3636

Hmm24

23.5

Smm7.34.6

Lmm3333

Cmm8080

Tee Valve

Ball Valve

3

3

Nominal size (mm) 20 25 32

Page 44: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

42 43AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)3

3

3

3

3

CPVC PIPES

According to DIN 8079 (Gray Color with Two red lines, Cream Color with Two red lines )

3

33

3

3

3

3

3

3

3

d PN16 PN20

16 1.21.51.92.4

0.1000.1510.2430.379

Thickness(mm)

Mass onKg/m

3.0 0.582

1.51.92.33.0

0.1180.1830.2790.455

Thickness(mm

Mass onKg/m

3.7 0.701

PN25

1.82.32.83.6

0.1360.2170.3260.534

Thickness(mm

Mass onKg/m

4.5 0.830

20253240

3.7 0.896 4.6 1.090 5.6 1.29050

3

33

3

3

3

3

3

63 4.75.66.78.2

1.4302.0202.8804.310

9.3 5.550

5.86.98.210.0

1.7202.4203.4605.130

11.4 6.650

7.08.410.012.3

2.0202.8804.1006.160

13.9 7.900

7590110125

10.4 6.940 12.8 8.340 15.6 9.92014011.9 9.040 14.6 10.900 17.8 12.900160

Page 45: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

44

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

CPVC FITTINGS

According to ISO 15877 (Cream Colour)

37 65

Item No.

123

Dmm2935

42.7

Hmm222630

Lmm384148

Elbow 90

Elbow 45

°

4 52.1 33 565 63.3

°

86 167

678

79.791.5109

424451

778397

9 131.5 61 11710 187

31 43

Item No.

123

Dmm293544

Hmm222630

Lmm323540

4 52 26 435 60

86 120

678

7589105

394451

566272

9 127 61 8710 186

d

2025324050637590

110160

d

2025324050637590110160

mm

mm

Page 46: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

44 45AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

Tee 90 Equal°

Sockets

Item No.

123456789

37

Hmm22263033

86

42445161

65

Lmm36414856

167

778397117

10

Dmm2935

42.752.163.379.791.5109

131.5188

125

Cmm7281

92.4118.2

335

154165198238

37 77

Item No.

123

Dmm2935

42.7

Hmm222630

Lmm4854

62.54 52.1 33 68.55 63.3

86 178

678

79.791106

424451

87.595107

9 131.5 61 12810 191

d

2025324050637590

110160

mm

d

2025324050637590

110160

mm

Page 47: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

46

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

31 45

Item No.

123

Dmm29.535.544.0

Hmm161922

Lmm242832

Caps

Unions

4 53 26 385 64.5

86 114

678

8096115

384451

566477

9 131 61 9210 188

Item No.

123456

Dmm29.735.742.752.565.582.7

88

Cmm49585869

10838.5

Hmm22263033

4297

Lmm58666976

116

d

2025324050637590

110160

d

202532405063

mm

mm

Page 48: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

46 47AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

3

3

33

3

3

3

3

3

3

3

3

3

3

3

3

3

6

13 10614 106

61.579

5151

3138

105106

15 10616 131

91106

5161

4451

107127

9 7610 76

4150

3838

2226

7680

11 7612 90

61.576

3844

3138

76102

5 5061.5

4133

2631

2219

5560

7 61.58 61.5

4150

3131

2226

6064

Item No. Dmm

1 332 41

D1mm2727

Reducing Sockets

Hmm1922

H1mm1616

Lmm4146

3 414 50

3333

2226

1919

4952

50/25

90/5090/6390/75110/90

63/3263/4063/5075/63

40/32

50/3250/40

d/d1mm

25/2032/2032/2540/25

Page 49: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

48

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

Adaptor Sockets

Male Adaptor Sockets, Equal

6

9 131.5 61 51 128

6580

3138

2731

6579

7 918 106

4451

3542

95107

Item No. Smm

1 322 36

Hmm1619

Tmm1720

Lmm3541

3 464 55

2226

2223

4755

5

665.480

3742

2025

84105

Item No. Dmm

1 302 36

Hmm2226

Tmm1414

Lmm4752

3 454

3033

1517

6073

554.1

63 - 2”

110 - 4”

75 - 2 ½”90 - 3”

d/d1mm

25 - 1/2”25 - 3/4”32 - 1”

40 - 1 ¼” 50 - 1 ½”

63 - 2”

d/d1mm

20 - 1/2”25 - 3/4”32 - 1”

40 - 1 ¼” 50 - 1 ½”

Page 50: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

48 49AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)3

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

3

3

3

3

3

7777

5050

3838

2023

7791

6177

3843

2731

6161

4150

3131

2023

7777

33.533.5

3838

1618

5050

3341

2626

1820

6161

4141

3131

1618

Item No. Dmm

1 332 41

D1mm2727

Reducing Sockets female

Hmm1822

Tmm1616

Lmm

4150

3327

2226

1816

3456789101112131415161718192021

106106131131131

7790106

7790 51

616161

5138313841

31

767474102

60647676

52566060

41464952

107131131131

107

d/d1mm

25 - 1/2”32 - 1/2”32 - 3/4”40 - 1/2”40 - 3/4”40 - 1”

50 - 1/2”50 - 3/4”50 - 1”

50 - 1 ¼”63 - 1/2”63 - 3/4”63 - 1”

63 - 1 ¼”63 - 1 ½”

75 - 2”90 - 2”

90 - 2 ½”110 - 2”

110 - 2 ½”110 - 3”

Page 51: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

50

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

3

3

3

3

3

7777

3838

2327

91106

4351

3030

6161

3131

2023

7777

3838

1820

5050

2626

1820

6161

3131

1618

Item No. Dmm

1 332 41

Hmm1822

Reducing Adaptor (Male)

Tmm1616

Lmm

4150

2226

1816

34567891011121314151617181920

106131131131

6161

5161 30

3840

38

7474102107

60647676

52526060

41464952

131131131

107

d/d1mm

25 - 1/2”32 - 1/2”32 - 3/4”40 - 1/2”40 - 3/4”40 - 1”

50 - 1/2”50 - 3/4”50 - 1”

50 - 1 ¼”63 - 3/4”63 - 1”

63 - 1 ¼”63 - 1 ½”

75 - 2”90 - 2”

90 - 2 ½”110 - 2”

110 - 2 ½”110 - 3”

Page 52: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

50 51AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

3

3

3

3

3

3

3

3

3

3

3

3

Cross over

Nipples

Item No.

123

Smm242938

Zmm

8810

Lmm454957

Tmm171921

456

464962

121414

626776

232327

Nominalsize1/2”3/4”1”

1 ¼”1 ½”

2”3

3

Nominal size (mm) 20 25 32

Page 53: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

52

3

3

3

3

3

3

3

33

3

3

3

3

3

3

3

3

3

3

3

3

31374431

26313138

19222226

Item No.

12

Hmm1616

Reducing Bushes

Lmm

1916

34567891011121314151617181920

5161

3744

51515161

38384444

26263131

19222226

616186

61

d/d1mm

25/2032/2032/2540/2040/2540/3250/3250/4063/4063/5075/5075/6390/5090/6390/75110/50110/63110/75110/90160/110

Page 54: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

52 53AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

Falanges adaptors female

Backing Flanges

No of holes

444

4

44

4888

Lmm

Item No.

12345678910

Item No.

12345678910

Dmm95105115

165

140150

185200220285

Dmm273341

77

5061

91108131188

Kmm637383

125

100110

145160180240

d1mm141926

57

3442

6982102152

amm283442

78

5162

92110133190

D1mm344150

90

6073

106125150213

Zmm111214

18

1516

19202228

Zmm

677

9

88

10111216

Fmm141414

18

1818

18181822

Hmm161922

38

2636

44516186

192225

41

2940

47576691

dmm2025324050637590110160

dmm2025324050637590110160

Page 55: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

54

3

3

3

3

3

3

3

3

CPVC FITTINGS WITH BRASS INSERT

According to ASTM F 437 (Sch80)

Elbow 90 with brass insert

Tee 90 with brass insert

°

°

Item No.

1

Dmm3136

Hmm2226

Smm5.55.5

Lmm39402

Item No. Dmm

1 312 36

Hmm2226

Smm5.55.5

Lmm2833

Cmm7880

Nominalsize

20 - 1/2”25 - 1/2”

NominalSize

20 - 1/2”25 - 1/2”

Page 56: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

54 55AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

Coupling with brass insert

Male Adaptor with brass insert

Item No.

1

Lmm424565

Item No. Lmm44495785105

23

Dmm3035

65.4

Dmm303645

65.480

80

Hmm222437

Hmm20.532283742

42

Smm5.55.57.6

Smm

55.56.47.68.4

8.4 804

12345

Nominalsize

20 - 1/2”

Nominalsize

25 - 1/2”50 - 1 ½”

63 - 2”

20 - 1/2”25 - 3/4”32 - 1”

50 - 1 ½”63 - 2”

Page 57: AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF) 1pipes dimensions fittings dimensions the advantages of cpvc pipes system cpvc pipes and fittings diagrams material properties cpvc

56

3

3

3

Item No. D

1 36 2 36

H

2423.5

Tee Valve

S

7.95.4

L

3333

C

8080

Nominal Size2025

Ball Valve

3

3

Nominal size (mm) 20 25 32

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56 57AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

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58

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58 59AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)

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60

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