al-amal for plastic pipes and fittings (al-sharif) 1pipes dimensions fittings dimensions the...
TRANSCRIPT
1AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
INTRODUCTION
AL-AMAL Company for Plastic Pipes and Fittings (AL-SHARIF) was formed in 1995 with the aim of developing a professional UPVC/CPVC/HDPE/PP-R/PP-H pipes and fittings industry.
Since the company has bought AL-AMAL’s plastic pipes factories with their well known and trusted brand name and sign, AL-AMAL Co. is considered one of the largest leading companies in the plastic pipes and fittings field in the Middle East.
Since its foundation, AL-AMAL has a steady growth with high quality standards to fulfill the require-ments of its customers specially for UPVC/ CPVC/HDPE/PP-R/PP-H pipes with more than 42000 Tons per year, Fittings with more than 8000 Tons per year, and it already started in 1st. September 2008 production of PP-R with capacity more than 3000 Tons pipes per year, and 1200 Tons of fittings per year, AL-AMAL’s Pipes and Fittings are produced according to DIN, BS, ASTM, ISO and Egyptian standards demand.
There is also the facility of manufacturing products with special specifications according to cus-tomer requirements.
As AL-AMAL’s target is to become the major producer in the field of plastic pipes and fittings, a strategic program has been carried out to improve the quality standards and increase the quality and variation of production by having its plant in the 10th of Ramadan City, equipped with new in-jection moulding machines and new moulds with advanced automated tooling and up-to date know how which permit high capacity of pipes and fittings with exceptionally high consistency in terms of dimensional accuracy, mechanical strength and surface finish.
AL-AMAL UPVC/CPVC/PP-R/HDPE/PP-H Pipes (AL-SHARIF) are well accepted and widely used in domestic water system, warming, cooling, all types of industrial process pipe works, water distribu-tion and water treatment as well as irrigation systems.
A new range for the production of all systems required for AL-AMAL’s customers has been taken into consideration in its near expanding plans.
The most highly advantage is the well equipped laboratory which is established according to the best international standards to control raw materials, final products and also for the research which is one of the important targets of AL-AMAL to update and develop its products.
Customers can depends completely on AL-AMAL and consider it their partner in the business.
2
CPVC PLUMBING SYSTEM FOR HOT WATER
TECHNICAL DATA
PIPES DIMENSIONS
FITTINGS DIMENSIONS
THE ADVANTAGES OF CPVC PIPES SYSTEM
CPVC PIPES AND FITTINGS DIAGRAMS
MATERIAL PROPERTIES
CPVC CHEMICAL RESISTANCE
APPLICATION OF CPVC PIPES AND FITTINGS
TRANSPORT, STORAGE AND HANDLING
EXPANSION AND CONTRACTION
HORIZONTAL & VERTICAL SUPPORT
SPECIAL CONNECTIONS
FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS
FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS(METRIC VERSION)
FRICTION LOSS
SOLVENT WELDING CPVC
FLANGE ASSEMBLY
AL-SHARIF CPVC PIPES & FITTINGS DIMENSIONS ACCORDING TO ASTM STANDARDS
CPVC FITTINGS WITH BRASS INSERT
AL-SHARIF CPVC PIPES & FITTINGS DIMENSIONS ACCORDING TO ISO & DIN STANDARDS
CPVC FITTINGS WITH BRASS INSERT
Pag. 6
Pag. 13
Pag. 14
Pag. 15
Pag. 17
Pag. 18
Pag. 21
Pag. 23
Pag. 24
Pag. 25
Pag. 28
Pag. 29
Pag. 30
Pag. 33
Pag. 34
Pag. 40
Pag. 43
Pag. 54
2 3AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
CPVC PLUMBING SYSTEM FOR HOT WATER
TECHNICAL DATA
PIPES DIMENSIONS
FITTINGS DIMENSIONS
THE ADVANTAGES OF CPVC PIPES SYSTEM
CPVC PIPES AND FITTINGS DIAGRAMS
MATERIAL PROPERTIES
CPVC CHEMICAL RESISTANCE
APPLICATION OF CPVC PIPES AND FITTINGS
TRANSPORT, STORAGE AND HANDLING
EXPANSION AND CONTRACTION
HORIZONTAL & VERTICAL SUPPORT
SPECIAL CONNECTIONS
FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS
FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS(METRIC VERSION)
FRICTION LOSS
SOLVENT WELDING CPVC
FLANGE ASSEMBLY
AL-SHARIF CPVC PIPES & FITTINGS DIMENSIONS ACCORDING TO ASTM STANDARDS
CPVC FITTINGS WITH BRASS INSERT
AL-SHARIF CPVC PIPES & FITTINGS DIMENSIONS ACCORDING TO ISO & DIN STANDARDS
CPVC FITTINGS WITH BRASS INSERT
Pag. 6
Pag. 13
Pag. 14
Pag. 15
Pag. 17
Pag. 18
Pag. 21
Pag. 23
Pag. 24
Pag. 25
Pag. 28
Pag. 29
Pag. 30
Pag. 33
Pag. 34
Pag. 40
Pag. 43
Pag. 54
4
4 5AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
6
THE ADVANTAGES OF CPVC PIPING SYSTEM
CORROSION RESISTANTRemains unaffected by atmospherical agents and aggressive water.
FOOD SAFEAll the components are approved for contact with foodstuffs for human consumption.
FIRE CLASSIFICATIONCPVC has a Limiting Oxygen Index (LOI) of 60. Thus in air CPVC does not support combustion. No flaming drips, does not increase the fire load, low flame spread, low smoke generation.
CPVC Other Plastics
CPVC Other Plastics
Initially when torch is applied
After torch is removed, other plastics continue to burn
6 7AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
PERMEABILITYIt is non - permeable to oxygen.
SMOOTHThe smooth internal surface of CPVC products reduces frictional losses, and prevents fouling and scaling. In the long term, this maintains a greater capacity for a given diameter than with conven-tional products.
LOW THERMAL CONDUCTIVITYEnergy savings.
CHEMICAL RESISTANCEExcellent compatibility with many chemicals.
CONDENSATIONReduces problems against traditional materials.
EASY TO INSTALLIt is rigid, light weight, easy to cut and chamfer by simple tools.
NON - TOXICWill not impair the taste or smell of water.
8
LOW BACTERIA BUILD UP
CPVC piping supports the lowestbacterial growth compared with traditional piping materials
LOWER THERMAL EXPANSION COEFFICIENT
Less expansion of pipe when hot water runs
Less need for expansion loops, less “looping”
120.000
110.000
100.000
90.000
80.000
70.000
60.000
50.000
40.000
30.000
20.000
10.000
0
CPVC Steel Copper Polyethylene
Bacterial growth in waterpiping at 120 days
Bact
eria
(KBE
/cm
)
3
AL SHARIF CPVC GRAPHS
1.75
1.50
1.25
1.00
0.75
0.50
0.25
0
CPVC PP PEX
Coe�cient of thermal expansion
PB
8 9AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
LOWER THERMAL CONDUCTIVITY
Reduced heat losses
TOUGH, RIGID MATERIAL
CPVC has a much higher strength/modulusthan other thermoplastics used in plumbingapplications
Thermal conductivity
W/M
K
0.30
0.25
0.20
0.15
0.10
0.05
0
CPVC PP PEX PB
Tensile strength
MPa
at 2
3 C
60
50
40
30
20
10
0
CPVC PP PEX
o
PB
10
This means that CPVC:
- Needs less hangers and supports.- There is no unsightly “looping” of the pipe.- Is suitable for vertical risers.- Has a higher pressure bearing capability.
This leads to the same flow ratewith a smaller pipe size.
CPVC
Looping of other plastics
Ref. DIN 8077, 8079PN20, 20 mm diameterWall thickness:CPVC: 1,9 mmPP: 3,4 mm
10 11AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
CPVC EXCELLENT CHEMICAL RESISTANCE
WeakAcids & Bases
StrongAcids
Halogens
Aromaticsolvents
StrongBasis
SaltsStrong
oxidants
Aliphaticsolutions
Esters &Ketones
Poor
Fair
Good
Excellent
PROPERTY COMPARISONS OF THERMOPLASTIC PIPE
3
Tensile strength(MPa At 23 °C)
Coefficient of thermalexpansion (X10 K )
Termal conductivity(W/MK)
LOI
Oxygen Permeation(cm /m.day.atm)(at 70°C)
CPVC PPR PEX PB CU
55 30 25 27 >300
0.7 1.5 1.5 1.3 0.2
0.14 0.22 0.22 0.22 >400
60 18 17 18
<1(insignificant)
(not available)similar to PB-PEX
13 16 (not available)insignificant
-4 -1
3
12
CPVC LIFE TIME TABLE
3
3
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Temperature in oC
10
Design service life, in years
Pressure rating
PN16 PN20 PN251 21.1 26.2 335 20 24.9 31.3
10 19.5 24.3 30.625 18.9 23.5 29.650 18.5 23 28.9
20 1 18.7 23.2 29.25 17.6 21.8 27.410 17.1 21.2 26.725 16.5 20.5 25.850 16 20 25
30 1 16.1 20.1 25.25 15.1 18.7 23.510 14.6 18.2 22.925 14.1 17.4 2250 13.6 16.9 21.3
40 1 13.6 16.9 21.35 12.6 15.6 19.710 12.2 15.1 1925 11.6 14.4 18.250 11.2 14 17.6
50 1 11.2 13.8 17.45 10.2 12.6 15.910 9.8 12.1 15.325 9.3 11.5 14.550 8.9 11.1 13.9
60 1 8.8 10.9 13.75 7.9 9.8 12.310 7.5 9.4 11.825 7.1 8.8 11.150 6.8 8.4 10.6
70 1 6.6 8.2 10.35 5.8 7.2 9.1
10 5.5 6.8 8.615 5.3 6.6 8.3
80 1 4.7 5.8 7.35 4 4.9 6.2
85 1 3.9 4.8 6.13 3.5 4.3 5.4
95 1 2.6 3.3 4.1
If the life of CPVC pipes PN 16 at (80 °C, 4bar) is five years it means that the CPVC pipe works continu-ously sixty month at (80 °C, 4 bar).
12 13AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
CPVC PIPES & FITTINGS DIAGRAMS
PIPES
FITTINGSReference curves for the expected hydrstatic strength of CPVC pipe material
Reference curves for the expected hydrstatic strength of CPVC fitting material
14
MATERIAL Unplasticized Polyvinyl Chloride (CPVC)
CPVC are non-conductor of electricity and are not subjected to galvanic or electrolytic attack.Note: All the above-mentioned values at 20°C.Color: Gray (RAL 701) Cream (RAL1013)
MATERIAL PROPERTIES
3
General Properties
Density
Water absorption
Flammability
Mechanical Properties
CPVC VALUE
Compressive Strength
Flexural Strength
Modulus of Elasticity
Impact Strength (Charpy)
Shore Hardness (Rockwell)
Thermal Properties
Softening Point
Max. Operating temperature
Coefficient of Thermal Expansion
Specific Heat
Thermal Conductivity
Electrical Properties
Volume Resistively
Surface Resistance
Dielectric Strength
Power Factor ( at 10 cycle)
1.48
<4
Self extinguishing
700
1040
2.8x10
No Break> 10%
119
Pipes
95
3.4 x 10
0.29
0.13
>10
>10
>49
3.3
4
Fittings≥110° ≥ 103°
-5
14
12
6
UNITS
g/cm
mg/cm
Kg/cm
Kg/cm
Kg/cm
R
°c
In/In/°F
Cal/g . °c
Kcal/m.h. °c
Ohm.cm
Ohm
Kv/mm
2
°c
3
2
2
2
v.s.t. 5 Kg
Benzene
14 15AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
R: Recommended For use N: Not Recommended -: Not Available C: Check with factory
3
3
CPVC CHEMICAL RESISTANCE
ChemicalsCPVC
23°C 82°C
Acetaldyhde N NAcetic acid up to 10% R RAcetic acid greater than 10% N NAcetic acid glacial N NAcetic anhydride N NAcetone up to 5% R RAcetone greater than 5% N NAcetyl Nitrile N NAcrylic acid N NAcrylonitrile N NAdipic acid sated in water R RAlcohol C CAllyl alcohol C CAllyl chloride N NAlum, all varieties R RAluminum acetate R RAluminum chloride R RAluminum fluoride R RAluminum hydoxide R RAluminum nitrate R RAluminum sulphate R RAmines N NAmmonia N NAmmonium acetate R RAmmonium benzoate R RAmmonium bifloride R RAmmonium carbonate R RAmmonium chloride R RAmmonium citrate R RAmmonium dichromate R RAmmonium fluoride R RAmmonium hydroxide N NAmmonium metaphosphate R RAmmonium nitrate R RAmmonium persulphate R -Ammonium phosphate R CAmmonium sulphamate R RAmmonium sulphate R RAmmonium sulphide R RAmmonium thiocyanate R RAmmonium tartrate R RAmyl acetate N NAmyl alcohol C CAmyl chloride N NAniline N N
ChemicalsCPVC
23°C 82°C
Antimony trichloride R RAqua regia R NAromatic hydrocarbons N NArsenic acid R RBarium carbonate R RBarium chloride R RBarium hydroxide R RBarium nitrate R RBarium sulphate R RBarium sulphide R RBeer R RBeer sugar liquors R RBenzaldhyde N NBenzene N NBenzoic acid sat’d in water R RBenzyl alcohol N NBenzyl chloride NBismuth carbonate R RBlack liquor R R
Bleach household(5%Cl) R RBorax R RBoric acid R RBrine acid R R
Bromine N NBromobenzene N NBromotoluene N N
Butyl carbitol N NButyl cellosolve N NButyric acid up to 1% R RButyric acid greater than 1% N N
ChemicalsCPVC
23°C 82°C
N
Bleach household(5%Cl) R R
Cadmium acetate R RCadmium chloride R RCadmium sulphate R RCalcium acetate R RCalcium bisulphide R RCalcium bisulphate R RCalcium carbonate R RCalcium chlorate R RCalcium chloride R RCalcium hydroxide R RCalcium hypochlorite R RCalcium nitrate R RCalcium oxide R RCalcium sulphate R RCane sugar liquors R RCarporlactam N NCarporlactome NCarbltol N NCarbon dioxide R R
Carbon monoxide R RCarbon tetrachloricie N NCarbonic acid R NCastor oil C CCaustic potash R RCaustic soda R RCellosolve. all types N NChloric acid R RChlorinated solvents N NChlorinated water (hypochlorite) R RChloride dry gas N NChloride liquid N NChloride trace In air R RChlorine wet gas N NChlorine dioxide(Aq. sat. 0.1%) R -Chlorine water (sat. O.3%) R RChlorobenzene N NChlorotorm N N
R RChromium nitrate R RCitric acid R RCitrus oils N N
N
Carbon disulphlde N N
ButanolButyl acetate
C CN N
Coconut oil C CCopper acetate R RCopper carbonate R RCopper chloride R RCopper cyanide R RCopper fluoride R RCopper nitrate R RCopper sulphate R RCorn oil C CCorn syrup R RCottonseed oil C CCreosote N NCresol N NCotton aldehyde N NCumene N NCupric fluoride R R
Cyclohexane N NCyclohexanol N NCyclohexanone N NDetergents C CDextrin R RDextrose R RDibutyl phthalate N NDibutyl ethyl phthalate N NDichlorobenzene N NDichloroethylene N NDiethyl amine N NDiethyl ether N NDill oil N NDimethyl formamide N NDisodium phosphate R R Distilled water R REDTA.tetrasodium R REsters N NEthanol up to 5% R REthanol greater than 5% C CEthers N NEthyl acetate N NEthyl acrylate N NEthyl benzene N NEthyl chloride N NEthyl ethers N NEthylene bromide N NEthylene chloride N NEthylene diamine N NEthylene glycol up to 50% R REthylene glycol greater than 50% C CEthylene oxide N NFerric chloride R RFerric hydroxide R RFerric nitrate R RFerric sulphate R RFerrous chloride R RFerrous hydroxide R RFerrous nitrate R RFerrous sulphate R RFluorine gas N NFluosilicic acid 30% R CFormaldehyde N NFormic acid up to 25% R RFormic acid greater than 25% C NFreons C CFructose R RGasoline N NGlucose R RGlycerin R RGlycol ethers N NGreen liquor R RHalcarbon oils CHeptane R -Hydrazine N N
Hydrochloric acid 36% conc. R CHydrofluoric acid 3% R -Hydrofluoric acid greater than 3% N NHydrofluosilic acid 30% R CHydrogen peroxide 30% R -Hydrogen sulphide (Aq) R RHydrochlorous acid R R
Kraft liquors R R
C
Hydrochloric acid R R
IsopropanolKetones
C CN N
C
D
B
A
Cupricsulphate R RCuprous chloride R R
Lactic acid 25% R RLactic acid 85% full strength R CLead acetate R R
Chrome acid 40% (conc.)
E
F
G
H
IK
L
16
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
ChemicalsCPVC
23°C 82°C ChemicalsCPVC
23°C 82°C ChemicalsCPVC
23°C 60°C
Lead chloride R RLead nitrate R RLead sulphate R RLemon oil N NLimoneric N NLinseed oil C CLithium sulphate R RLubricating oil ASTM 1 2 3 R -Magnesium carbonate R RMagnesium chloride R RMagnesium citrate R RMagnesium fluoride R RMagnesium hydroxide R RMagnesium salts inorganic R RMagnesium nitrate RMagnesium oxide R RMagnesium sulphate R R
Maganese sulphate R RMercuric chloride R RMercuric cyanide R RMercuric sulphate R RMercrous nitrate R RMercury R RMethanol up to 10% R R
Methyl chloride N NMethyl ethyl ketone N NMethyl formate N NMethyl isobutyl ketone N N
R
Maleic acid 50% R R
Methyl methacrylate N NMethylamine N NMethylene chloride N NMineral oil R -Monoethanolamine N NMotor oil R -Muriatic acid
Nickel sulphate R RNitric acid. up to 25% R RNitric acid. greater than 35% R NNitric acid. 70% R NNitrpbenzene N N1-Octanol NOils. edible C COils. Sour crude R R
Olive oil C COxalic acid (sat.) R COxgyen R ROzonized water R -Palm oil C CParaffin R -Peanut oil C CPerchloric acid 10% R -
Potassium bicarbomate R RPotassium bisulphate R RPotassium borate R R
C
Oleum N N
Methanol greater than 10%Methyl cellosolve
N NN N
Potassium bromate R RPotassium bromide R RPotassium carbonate R RPotassium chlorate R RPotassium chloride R RPotassium chromate R RPotassium cyanate R RPotassium cyanide R RPotassium dichromate R R
R C
Picric acid N NPine oil N NPlating solutions R R
Nephthalene N NNickel acetate R RNickel chloride R RNickel nitrate R R
Phenynhydrazine N NPhosphoric acid R RPhosphorus trichloride N N
R: Recommended For use N: Not Recommended -: Not Available C: Check with factory
Potassium ferricyanide R RPotassium ferrocyanide R RPotassium fluoride R RPotassium hydroxide R RPotassium hypochlorite R RPotassium iodide R RPotassium nitrate R RPotassium perborate R RPotassium perchlorate (sat.) R RPotassium permenganate (sat.) R RPotassium persulphate(sat.) R -Potassium phosphate R RPotassium sulphate R RPotassium sulphide R RPotassium sulphite R RPotassium tripolyphosphate R RPropanol up to 0.5% R RPropanol greater than 0.5% C CProponic acid up to 2% R RProponic acid greater than 2% N NPropylene oxide N NPropylene dlycol up to 25% R RPropylene glycol greater than 25% R RPropylene oxide N NPyridine N NSea water R RSilicic acid R -Silicon oil R -Silver chorid R RSilver cyanide R RSilver nitrat R RSilver sulphate R RSoaps R RSodium acetate R RSodium aluminate R RSodium arsenate R -Sodium penzoate R RSodium bicarbonate R RSodium bichrimate R RSodium bisulphate R RSodium bisulphite R RSodium borate R RSodium bromide R RSodium carbonate R RSodium chlorate R RSodium chloride R RSodium chlorite R RSodium chromate R RSodium cyanide R R
Soduim nitrite R RSoduim perporate RSoduim perchlorate R R
Soduim sulphate R RSoduim sulphide R RSoduim sulphite R RSoduim thiosulphate R RSoduim tripolyphosphate R RSoybean oil C CStannic chloride R R
Stannous sulphate R RStarch R RStaric acid R -Stantium chloride R R
R
Styrene N NSugar R RSulpamic acid R RSulphur R -Sulphoric acid fuming N NSulphoric acid 98% R NSulphoric acid 85% R NSulphoric acid 80% R RSulphoric acid 50% R R
Stannous chloride R R
Soduim iodide R RSoduim metaphosphate RSoduim nitrate R R
R
Soduim phosphate R RSoduim silicate R R
Tall oil R RTannic acid 30% R -
T
U
Tartaric acid R -Terpenes N NTetrahydrofuran N NTetrasodium pyrophosphate R RTexanol N NThionyl chloride NToluene N NTributyl phosphate N N
Trisodium phosphate R RTurpentine N NUrea R RUrine R RVegetables oils C CVinegar R RVinyl acetate N NWater. deionized R R
R RR R
Xylene
N
Trichloroethylene N N
Zinc acetateZinc carbonateZinc chlorideZinc nitrate
R RWater swimming pool R RWD-40 C CWhite liquor R R
Water. demineralized
N N
Water. distilled
R RR R
Water. Salt
R RR RR RZinc sulphate
V
W
XZ
3
Potash R RPotassium acetate R RPotassium bicarbonate R R
Polyethylene glycol N N
Sodium ferricyanide R RSodium ferrocyanide R RSodium fluoride R RSodium fromate R RSodium hydroxide R RSodium hypobromate R RSodium hypochlorite R R
Sodium dichromate R R
M
N
O
P
S
16 17AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
APPLICATIONS OF CPVC PIPES AND FITTINGS
AL-SHARIF applied all of it’s experience to develop the CPVC piping system in order to provide solutions for a wide range of applications at temperatures between 5°C up to 95°C depending on pressure rating up to 50 bar.
THE APPLICATIONS- Plumbing system for hot and cold water.
- Central heating system.
- Chemical and industrial networks.
- Air conditioning.
- Swimming pools.
AL-SHARIF CPVC piping system is able to solve corrosion problems for complete system of pipes and fittings, particulary suited to hot and cold plumbing networks. CPVC is a synthetic material, designed to remain anticorrosion, Furthermore, it has a light weight, easy installation method and considered an economical system for contractors.CPVC piping system has been approved for use in most European countries and USA.
18
PIPESOn trucks the 6 or long pipes must be fully supported on the loading area. Avoid loading at the same time with sharp objects. Pipes should not be thrown or dragged along the ground.
Pipes should be given adequate support at all times. Pipes should not be stacked in large piles, especially in warm temperature conditions as the lower layers may distort, resulting in difficulties in jointing and pipe alignment. Any pipe with ends prepared for jointing (sockets and spigot joints, A joints, etc.) should be stacked in layers with sockets placed at alternate ends of the stacks and with the sockets protruding to avoid unstable stacks and the possibility of imparting a permanent set to the pipes.
For long –term storage, pipe racks should provide continuous support, but if this is not possible timber of at least 3 in. (75mm) bearing width at spacing not greater than 3 ft.(915mm) centers for pipe sizes 160mm and above, should be placed beneath the pipes and at 6 ft. (1.8m) centres at the side, if the stacks are rectangular. These spacing apply to pipe size 160 mm and above. Closer supports will be required for sizes below 160mm in such pipe racks. Pipes may be stored not more than seven layers, or 6 ft.(1.8m) high, whichever is the lesser. But if different classes of pipe are kept in the same racks, than the thickness classes of largest diameter must always be placed at the bottom.
When loading pipes on to vehicles, care must be taken to avoid their coming into contact with any sharp corners such as cope irons, loose nail-heads, etc. as pipes may be damaged by being rubbed against these during transit. Whilst in transit . pipes shall be well secured over their entire length and not allowed to project unsecured over the tailboard of the lorry pipes may be off-loaded from lorries by rolling them gently down timbers, care being take to ensure that pipes do not fall one upon an-other, nor on to any hard or uneven surfaces.
TRANSPORT, STORAGE AND HANDLING
NONO
YES YES
YES YES
18 19AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
Rubber sealing rings should not be stored in the open period, nor should they be exposed to sun-light.It is recommended not to keep rubber sealing rings on stock for too long time it cannot be avoided to keep them in stock for several years, they should be kept free of tension in a cool place without radiation of light, if possible. In rooms where no electrical equipment is in operation.Rubber sealing rings should not come into contact with chemicals, grease or fuels.
YES YES
20
FITTINGSStore fittings in their original packaging. If they must be removed from their boxes, separate them by geometric type and size. Never combine your plastic fitting inventory with metallic materials. Avoid storing Fittings near an open flame or source of extreme heat.
For CPVC Pressure Fittings
For Non Pressure Metric Fittings
For UPVC Pressure Fittings
For CPVC Pressure Inch Fittings
20 21AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
For CPVC Pressure Inch Fittings
All piping products expand and contract with changes in temperature. Linear expansion and contrac-tion of any pipe on the longitudinal axis relates to the coefficient of thermal expansion for the specific material used in the manufacturing of the product. Variation in pipe length due to thermal expansion or contraction depends on the coefficient of thermal expansion and the variation in temperature ( T). It should be noted that change in pipe diameter or wall thickness with piping material properties re-maining constant does effect a change in rates of thermal expansion or contraction.
Approximate coefficients of thermal expansion for different pipe materials are presented below. Ex-pansion and contraction of PVC piping in response to change in temperature will vary slightly with changes in CPVC compounds, However, these coefficient can be considered reasonably accurate.
EXPANSION AND CONTRACTION
COEFFICIENTS OF THERMAL EXPANSION
3
Piping Material Coefficient of Linear Thermal Expansion (K )
-5CPVC
Thermal Conductivity(W. K .M )
3.4 × 10 0.41
Change in Pipe Length (mm)
Tem
pera
ture
Cha
nge
( C)
°
-6
-1
4
15
10
21
26
32
37
43
48
54
60
65
71
76
82
0.254 0.508 0.762 1.016 1.27 1.524 1.778 2.03 2.286 2.54
CPVC
-12
-1 -1 -1
22
Temp. Change ΔT °C Thermal Expansion(ΔL) in mm of CPVC
Length of run 10 meter
3
10
15
20
35
40
18
21
25
35
28
32
30
Temp. Change ΔT °C Thermal Expansion(ΔL) in mm of CPVC
Length of run 15 meter
3
10
15
20
35
40
29
35
41
58
47
52
30
Temp. Change ΔT °C Thermal Expansion(ΔL) in mm of CPVC
Length of run 20 meter
3
10
15
20
35
40
41
49
57
81
65
73
30
Temp. Change ΔT °C Thermal Expansion(ΔL) in mm of CPVC
Length of run 25 meter
3
10
15
20
35
40
46
56
65
93
75
84
30
Temp. Change ΔT °C Thermal Expansion(ΔL) in mm of CPVC
Length of run 30 meter
3
10
15
20
35
40
58
70
81
116
93
105
30
THERMAL EXPANSION (ΔL) IN MM OF CPVC (SCH 80 ) (PN25) (APPROXIMATELY)
22 23AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
A typical Hot and Cold Water Distribution system operating at 60-70°C requires support for horizontallines every 90 cm for diameters of 32 mm and below, and every 120 cm on larger sizes. However, thefollowing spacings are based on conservative engineering assumptions and can be used at watertemperatures indicated.
HANGER/SUPPORT SPACING
Vertical CPVC piping should be supported at each floor and should have a mid-story guide, unless thermal expansion design calls for other provisions.
Piping should NOT be anchored tightly by the supports, but secured in a manner to allow for a degree of movement caused by thermal expansion. Hangers or strapping with rough edges should not beused.
HORIZONTAL AND VERTICAL SUPPORT
Nominal Pipesize (in.)
FT M
Water (Max.) Temperature
3
1/2”
3/4”
1”
1 ½”
2”
1 ¼”
20oC (70oF)
5.5 1.7
5.5 1.7
6.0 1.8
6.5 2.0
7.0 2.1
7.0 2.1
2 ½” 8.0 2.4
3” 8.0 2.4
4” 9.0 2.7
6” 10.0 3.0
Nominal Pipesize (in.)
FT M
Water (Max.) Temperature
3
1/2”
3/4”
1”
1 ½”
2”
1 ¼”
50oC (120oF)
4.5 1.4
5.0 1.5
5.5 1.7
6.0 1.8
6.0 2.0
6.5 2.0
2 ½” 7.5 2.3
3” 7.5 2.3
4” 8.5 2.6
6” 9.0 2.7
Nominal Pipesize (in.)
FT M
Water (Max.) Temperature
3
1/2”
3/4”
1”
1 ½”
2”
1 ¼”
70oC (160oF)
3.0 0.9
3.0 0.9
3.5 1.1
3.5 1.1
3.5 1.1
4.0 1.2
2 ½” 4.5 1.4
3” 4.5 1.4
4” 4.5 1.4
6” 5.5 1.7
Nominal Pipesize (in.)
FT M
Water (Max.) Temperature
3
1/2”
3/4”
1”
1 ½”
2”
1 ¼”
80oC (180oF)
2.5 0.8
2.5 0.8
3.0 0.9
3.0 0.9
3.5 1.1
3.5 1.1
2 ½” 4.0 1.2
3” 4.0 1.2
4” 4.5 1.4
6” 5.0 1.5
20
25
32
50
63
40
75
90
110
160
20
25
32
50
63
40
75
90
110
160
20
25
32
50
63
40
75
90
110
160
20
25
32
50
63
40
75
90
110
160
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
24
SPECIAL CONNECTIONS
CONNECTING TO A WATER HEATERIn some instances due to external sources of heat, special considerations may be necessary whenconnecting to a water heater. The hot water from a properly functioning water heater itself will notadversely affect the CPVC.
When connecting to a gas water heater, CPVC tubing should not be located within 11/2 ‘ or 50 cm of the flue. A metal nipple or flexible appliance connector should be utilized. This measure eliminates thepotential for damage to plastic piping that might result from excessive radiant heat from the flue.
When CPVC is piped directly to the water heater tapping, a CPVC to brass transition fitting (union type) should be used so that future heater replacements can be done easily.
IN SITUATIONS OF LIKELY STRESS AND IMPACT ABUSEIn such applications as tub fillers, showerheads and outside sillcocks, metal nipples are recommend-ed. On the other hand, CPVC stub-outs for water closets, lavatories and sinks are appropriate and commonly used.
CPVC PASSING THROUGH STUDSPlastic insulators do not need to be used when CPVC passing through wood studs. However, when passing through metal studs some form of protection must be used to protect the pipe from abra-sion and to prevent noise. This protection may come from plastic insulators, rubber grommets, pipe insulation or similar devices.
Insulators with lubricated interiors should not be used as the lubricants are often incompatible withCPVC.
24 25AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS
1- LINEAR FLUID FLOW VELOCITYThe linear velocity of a flowing fluid in a pipe is calculated from: V= 0.4085 g d2
WHEREV = linear fluid flow velocity in feet per secondg = flow rate in gallons per minuted = inside diameter of pipe in inches
The values in the following tables are based on this formula. These values are accurate for all fluids.Linear fluid flow velocity in a system should generally be limited to 5 ft/s, particularly for pipe sizes 6”and greater. Following this guideline will minimise risk of hydraulic shock damage due to water ham-mer surge pressures.
2- FRICTION LOSS IN PIPEA great advantage that AL SHARIF pipe enjoys over its metallic competitors is a smooth inner surface which is resistant to scaling and fouling. This means that friction pressure losses in the fluid flow are minimised from the beginning and do not significantly increase as the system ages, as can be the case with metal pipes subject to scaling.
The Hazen-Williams formula is the generally accepted method of calculating friction head losses in piping systems. The values in the following fluid flow tables are based on this formula and a surface roughness constant of C=150 for AL SHARIF pipe. Surface roughness constants for other piping ma-terials are given below:
100 1.852 g1.852
C d4.8655
WHEREf = friction head in feet of water per 100 feet of piped = inside diameter of pipe in inchesg = flow rate in gallons per minuteC = CPVC pipe surface roughness constant = 150
f=0.2083 ( ) x
26
3- FRICTION LOSS IN FITTINGSFriction losses through fittings are calculated from the equivalent length of straight pipe which wouldproduce the same friction loss in the fluid. The equivalent lengths of pipe for common fittings are given below.
EQUIVALENT LENGTH OF PIPE (FEET)
4- PRESSURE DROP IN VALVES AND STRAINERSPressure drop in valves and strainers is calculated using flow coefficient values which are published by the valve manufacturer. The equation for calculating pressure drop in this manner is:
P=
WHEREP = pressure drop in psiG = flow rate in gallons per minuteCv = the valve flow coefficient
3
3
33
3
33
3
33
1.1
N o m i n a l Size
20mm - 1/2” 1.01.4
3.04.0
0.8
90o
Standard Elbow1.52.0
45o
Standard ElbowStandard Elbow
Tee Run FlowStandard El bowTee Branch Flow
1.81.72.3
5.26.8
1.42.63.4
2.72.73.4
8.010.2
2.14.05.1
25mm - 3/4”32mm - 1”
40mm - 1¼”50mm - 1½”63mm - 2”
Cv2
G2
26 27AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
5. WATER HAMMER SURGE PRESSUREWhenever the flow rate of fluid in a pipe is changed, there is a surge in pressure known as water hammer. The longer the line and the faster the fluid is moving, the greater the hydraulic shock will be. Water hammer may be caused by opening or closing a valve, starting or stopping a pump, or the movement of entrapped air through the pipe. The maximum water hammer surge pressure may be calculated from :
Pwh=
K water = 43.2 x 106 lbf/ft2
WHEREPwh = maximum surge pressure (lbf/ft2)p = fluid density (lb/ft3)ΔV = change in fluid velocity (ft/s.)gc = dimensional constant (32.2.lb.ft ) lbf.s2
K = bulk modulus of elasticity of fluid (lbf/ft2)d = pipe inside diameter [inches)b = pipe wall thickness [inches)E = pipe material bulk modulus of elasticity (lbf/ft2)
The values in the following table are based on this formula at 23°C and the assumption that water flowing at a given rate of gallons per minute is suddenly completely stopped. At 80°C, the surge pres-sure is approximately 15% less. The value for fluids other than water may be approximated by multi-plying by the square root of the fluid’s specific gravity.
THE WATER HAMMER SURGE PRESSURE PLUS THE SYSTEM OPERATING PRESSURE SHOULD NOT EXCEED 1.5 TIMES THE RECOMMENDED WORKING RATING OF THE SYSTEM.
In order to minimize hydraulic shock due to water hammer, linear fluid flow velocity should generally be limited to 5 ft/s. Velocity at system start-up should be limited to 1 ft/s during filling until it is cer-tain that all air has been flushed from the system and the pressure has been brought up to operating conditions.
Air should not be allowed to accumulate in the system while it is operating. Pumps should not be al-lowed to draw in air.
Where necessary, extra protective equipment may be used to prevent water hammer damage. Such equipment might include pressure relief valves, shock absorbers, surge arrestors and vacuum air relief valves.
(gc
ρΔV ρgc
( 1K +
dbE
))-1/2
28
FLUID HANDLING CHARACTERISTICS OF CPVC PIPING SYSTEMS ( METRIC VERSION)
The same equations may be applied as below:
The linear velocity equation becomes :
V=
WHEREV = Linear fluid flow velocity in m/s.g = Flow rate in cm3/s.d = Average inside diameter of pipe in mm.
The Hazen-Williams formula becomes :
100 1.852 g1.852
C d4.8655
WHEREf = Friction pressure loss in bar per 100 meters of pipe.d = Average inside diameter of pipe in mm.g = Flow rate in cm3/s.C = Pipe surface roughness constant = 150.
f=64.85 ( ) x
1.273gd2
28 29AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
3
3
3
3
3
3
3
3
3
3
GallonsPer Minule
Flow Velocity Feet Per Second
Friction HeadFeet Loss
(Ft water/100Ft)
FrictionPressure Loss
(PSI/100Ft)
Max. SugrePressure
(PSI)
½ INCH - 20mm
10.256
13579101520
Flow Velocity Feet Per Second
Friction HeadFeet Loss
(Ft water/100Ft)
FrictionPressure Loss
(PSI/100Ft)
Max. SugrePressure
(PSI)
Flow Velocity Feet Per Second
Friction HeadFeet Loss
(Ft water/100Ft)
FrictionPressure Loss
(PSI/100Ft)
Max. SugrePressure
(PSI)
CAUTIONFlow velocity should not exceed 5 feet per secondFlowGuard pipe cannot be used for compressed air service
FRICTION LOSS
CARRYING CAPACITY, FRICTION LOSS, AND SURGE PRESSURE FOR SCHEDULE 80 PN25 AL SHARIF PIPEIndependent variables: Gallons per minute and nominal pipe size O.D.Dependent variables: Velocity, friction head, pressure drop and surge pressure per 100 feet of pipe, interior smooth.
7.3264.3951.465
80.76343.31016.8162.198
34.91018.7207.2690.950
308.700220.500132.30044.100
¾ INCH - 25mm
5.4553.8962.3380.779
17.3839.3223.6190.473
7.5144.0291.5640.205
150.900107.80064.71021.570
7.7927.013
33.65227.686
14.54611.967
215.700194.100
1 INCH - 32mm
4.2053.2712.3361.402
7.9775.0082.6861.043
3.4482.1651.1610.451
111.87081.07062.15037.290
7.0084.672
20.5459.696
8.8804.191
186.450124.300
9.344 35.002 15.129 248.600
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
GallonsPer Minule
Flow Velocity Feet Per Second
Friction HeadFeet Loss
(Ft water/100Ft)
FrictionPressure Loss
(PSI/100Ft)
Max. SugrePressure
(PSI)
1 ¼ INCH - 40mm
2.330
1357910152025303540455060708090100
Flow Velocity Feet Per Second
Friction HeadFeet Loss
(Ft water/100Ft)
FrictionPressure Loss
(PSI/100Ft)
Max. SugrePressure
(PSI)
Flow Velocity Feet Per Second
Friction HeadFeet Loss
(Ft water/100Ft)
FrictionPressure Loss
(PSI/100Ft)
Max. SugrePressure
(PSI)
1.8121.2950.777
1.8981.1910.6390.248
0.8200.5150.2760.107
57.12344.42931.73519.041
1 ½ INCH - 50mm
1.6871.3120.9370.562
0.8650.5430.2910.113
0.3740.2350.1260.049
39.48330.70921.93513.161
2.8121.875
2.2281.052
0.9630.455
65.80543.870
2 INCH - 63mm
1.6741.1161.0050.781
0.6310.2980.2450.154
0.2730.1290.1060.066
36.55524.37021.93317.059
2.7902.232
1.6251.075
0.7020.465
60.92548.740
3.348 2.278 0.985 73.1106.4735.1783.8842.589
12.5878.3264.8872.306
5.4413.5992.1120.997
158.675126.94095.20563.470
9.0627.768
23.47217.643
10.1467.626
222.145190.410
6.5625.6254.6873.750
10.7038.0455.7393.797
4.6263.4772.4811.641
153.545131.610109.67587.740
8.4377.499
17.04613.705
7.3685.924
197.415175.480
9.374 20.719 8.956 219.350 5.5815.0234.4653.906
5.8664,8273.8813.030
2.5362.0861.6771.310
121.850109.66597.48085.295
7.8136.697
10.9408.223
4.7293.554
170.590146,220
8.929 14.009 6.055 194.96010.045 17.424 7.531 219.33011.161 21.178 9.154 243.700
10.357 30.057 12.992 253.880
11.249 29.041 12.553 263.220
30
SOLVENT WELDING CPVC PIPES AND FITTINGS
CUTTINGPipe must be squarely cut to allow for the proper in-terfacing of the pipe end and the fitting socket bot-tom. This can be accomplished with a miter box saw.
DEBURRINGUse file to remove burrs from the end of pipe. A slight chamfer about 15° should be added to the end to per-mit easier insertion of the pipe into the fitting. Failure to chamfer the edge of the pipe may remove cement from the socket, causing the joint to leak.
INSPECTION AND CLEANINGVisually inspect the inside of the pipe and fitting sockets and remove all dirt, grease or moisture with a clean dry rag. Measure the fitting socket depth and mark this distance on the pipe O.D. Clean the surface of the pipe and fitting socket by using a cleaner.
30 31AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
SOLVENT WELDING CPVC PIPES AND FITTINGS
APPLICATION OF SOLVENT CEMENTApply the solvent cement evenly and quickly around the outside of the pipe at a width a little greater than the depth of the fitting socket. Apply a light coat of cement evenly around the inside of the fitting socket.
JOINT ASSEMBLYImmediately insert the pipe into the socket up to the entry mark, align pipe and socket, hold in position for a few seconds.
CLEAN UPRemove all excess cement from around the pipe and fitting with a dry cotton rag. This must be done while the cement is still soft.
AFTER JOINTINGJoints should not be moved or distributed for 10-15 minutes then the jointed pipe may be handled with care allow 4 hours if the jointed pipe lengths are to be laid in a trench.
TESTINGAllow 8 hours to elapse before applying working pressure or 24 hours for tests pressure with pipe sizes up to 50 mm, it is possible to reduce this time.
Allow 1 hour for each 3.5 atmospheres of pressure.
32
SOLVENT WELDING CPVC PIPES AND FITTINGS
IMPORTANT NOTICEClose the open tin of solvent cement when not in use, do not work near a naked flame and do not mix. Cleaning fluid with the solvent cement.
Brushes must be clean and dry before commencing solvent welding Brushes must be thoroughly cleaned after use by washing out in cleaning fluid.
Do not dilute solvent adhesive with cleaning fluid.
Use Solvent adhesive and cleaning fluid in a well ventilated area.Keep away from naked flames and do not smoke. Always replace lids of containers, in any event, attention is drawn to the instructions printed on the containers.
When laying continues runs of pipe, joints may be made quicker than the setting times advised above. The joint will not be disturbed with long lengths, providing that the pipe is not twisted or the previously made joint lifted out of place.
CONSUMPTION OF CLEANER AND SOLVENTCEMENT (NO. - OF JOINTS PER KG)
3
Dia./mm
16
20
25
32
Cleaner-Kg
40
50
63
75
90
110
125
140
160
200
225
250
280
315
400
340
300
140
110
75
70
55
50
40
30
20
15
10
Solvent Cement-Kg
200
170
150
60
55
45
25
12
5
4
3.5
3
2.5
2
12
47
45
10
8
125
90
200
3
32 33AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
SOLVENT WELDING CPVC PIPES AND FITTINGS FLANGE ASSEMBLY
1- Join the flange to the pipe as outlined in the sol-vent cementing section or in the threading section depending on the joining.
2- Align the flanges and gasket by inserting all of the bolt through the matching bolt holes proper mating of flanges and gaskets is very important for a posi-tive seal.
3- Using a torque wrench, tighten each bolt in a grad-ual sequence as outlined by the flange sketch.
WARNINGS1- Do not over – torque flange bolts.
2- Use the proper bolt tightening sequence.
3- Make sure the system is in proper alignment.
4- Flat washers must be used under every nut and bolt head.
FLANGE BOLT TIGHTENING PATTERN(Tighten bolts evenly; follow numerical sequence)
711
1
6
10
4
812
2
5
9
3
7
26
4 4
8
1
1
2
33
5
7
o
12- Bolt Pattern
8- Bolt Pattern
4- Bolt Pattern
34
CPVC Pipes Acc to ASTM F 441 (Sch 80)
(AL SHARIF) CPVC PIPES & FITTINGS DIMENSIONS ACC. TO ASTM STANDARDS
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Item No. Nominal size (inch)
Outside Dia(D)mm
123
5678
4
1/2”3/4”1”
1 ½”2”3”4”
1 ¼”
21.326.733.4
48.360.388.9114.3
42.2
3.733.914.55
5.085.547.628.56
4.85
Wall Thickness(S)
CPVC Pipes Acc to ASTM F 442 (SDR 13.5)
3
33
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
Item No. Nominal size (inch)
Outside Dia(D)mm
123
56789
4
1/2”3/4”1”
1 ½”2”3”4”6”
1 ¼”
21.326.733.4
48.360.388.9114.3168.28
42.2
1.62.02.5
3.64.55.36.88.1
3.2
10 8” 219.08 10.4
Wall Thickness(S)
34 35AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)3
3
3
3
3
3
3
Item No. Nominal size (inch)
1 1/2” 2 3/4”
Dmm2935
Elbow 90o
Hmm2226
Smm3.84.0
Lmm3641
3
3
3
3
3
3
3
Elbow 45o
Item No. Nominal size (inch)
1 1/2”2 3/4”
Dmm2935
Hmm2226
Smm3.84.0
Lmm3235
3 1” 4 1 ¼”
4452.1
3026
5.24.9
4043
5 1 ½”6 2”
60.375
3139
7.377.25
4356
CPVC Fittings (Acc to ASTM F 439 (Sch 80))Dimensions :
3 1” 4 1 ¼”
42.752.1
3033
4.554.85
4856
5 1 ½”6 2”
63.379.7
3742
7.379.53
6577
363
3
3
3
3
3
3
Item No. Nominal size (inch)
1 1/2”2 3/4”3 1”4 1 ¼”5 1 ½”6 2”
Dmm2935
42.752.163.379.7
Cmm7281
92.4118.2125154
Hmm222630333742
Smm3.84.04.554.857.379.53
Lmm364148566577
Tee 90 °
Coupling
3
3
3
3
3
3
3
Item No. Nominal size (inch)
1 1/2”2 3/4”
Dmm2935
Hmm2226
Smm3.84.0
Lmm4854
3 1” 4 1 ¼”
42.752.1
3033
4.554.85
62.568.5
5 1 ½”6 2”
63.379.7
3742
7.379.53
7787.5
36 37AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)3
3
3
3
3
3
3
Item No. Nominal size (inch)
1 1/2” 2 3/4”
Dmm3036
Male Adapter
Hmm2226
Smm4.34.6
Lmm4752
Union
3 1” 4 1 ¼”
4554
3033
5.55.85
6073
5 1 ½”6 2”
65.480
3742
8.49.75
84105
3
3
3
3
3
3
3
Item No. Nominal size (inch)
1 1/2”2 3/4”3 1”4 1 ¼”5 1 ½”6 2”
Dmm29.735.742.752.565.582.7
Cmm4958586988
108
Hmm22263033
38.542
Smm4.24.55.26.17.69.7
Lmm5866697697116
38
3
3
Nominal size (inch) 1/2” 3/4”
Cross Over
1”
3
3
3
3
3
3
3
End Cap
Item No. Nominal size (inch)
1 1/2”2 3/4”
Dmm29.535.5
Hmm1619
Smm3.94.5
Lmm2428
3 1” 4 1 ¼”
4453
2226
5.35.3
3238
5 1 ½”6 2”
64.580
3138
6.57.5
4556
38 39AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
3
3
3
3
3
3
3
3
Item No. Nominal size (inch)
1 3/4” - 1/2” 2 1” - 1/2”
D1mm26.733.4
Red. Bush
D2mm21.521.5
H1mm2630
H2mm2222
3 1” - 3/4 4 1 ¼” - 1”
33.442.2
26.933.7
3033
2630
5 1 ½” - 1”6 2” - 1”
48.360.3
33.733.7
3742
3030
7 2” - 1 ½” 60.3 48.5 42 37
40
CPVC FITTINGS WITH BRASS INSERT
(Acc to ASTM F 437 (Sch 80)) (Acc to ASTM D 2464 (Sch 80))
3
3
3
Item No. Nominal size (inch)
1 1/2” - 1/2” 2 3/4” - 1/2”
Dmm3136
Elbow 90o with brass insert
Hmm2226
Smm4.54.6
Lmm3940
Tee 90o with brass insert
3
3
3
Item No. Nominal size (inch)
1 1/2” - 1/2”2 3/4” - 1/2”
Dmm3136
Hmm2226
Smm4.54.6
Lmm2833
Cmm7880
40 41AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
3
3
3
3
3
3
3
Item No. Nominal size (inch)
1 1/2” - 1/2” 2 3/4” - 1/2”
Dmm3135
Coupling with brass insert
Hmm2224
Smm4.54.6
Lmm4245
Male Adapter with brass insert
3 1 ½”4 2”
65.480
3742
8.459.75
6580
3
3
3
3
Item No. Nominal size (inch)
1 1/2”2 3/4”
Dmm3036
Hmm2223
Smm4.34.6
Lmm4449
3 1”4 1 ½”
4565.4
2837
5.78.45
5785
5 2” 80 42 9.75 105
42
3
3
3
Item No. Nominal size (inch)
1 1/2”2 3/4”
Dmm3636
Hmm24
23.5
Smm7.34.6
Lmm3333
Cmm8080
Tee Valve
Ball Valve
3
3
Nominal size (mm) 20 25 32
42 43AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)3
3
3
3
3
CPVC PIPES
According to DIN 8079 (Gray Color with Two red lines, Cream Color with Two red lines )
3
33
3
3
3
3
3
3
3
d PN16 PN20
16 1.21.51.92.4
0.1000.1510.2430.379
Thickness(mm)
Mass onKg/m
3.0 0.582
1.51.92.33.0
0.1180.1830.2790.455
Thickness(mm
Mass onKg/m
3.7 0.701
PN25
1.82.32.83.6
0.1360.2170.3260.534
Thickness(mm
Mass onKg/m
4.5 0.830
20253240
3.7 0.896 4.6 1.090 5.6 1.29050
3
33
3
3
3
3
3
63 4.75.66.78.2
1.4302.0202.8804.310
9.3 5.550
5.86.98.210.0
1.7202.4203.4605.130
11.4 6.650
7.08.410.012.3
2.0202.8804.1006.160
13.9 7.900
7590110125
10.4 6.940 12.8 8.340 15.6 9.92014011.9 9.040 14.6 10.900 17.8 12.900160
44
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
CPVC FITTINGS
According to ISO 15877 (Cream Colour)
37 65
Item No.
123
Dmm2935
42.7
Hmm222630
Lmm384148
Elbow 90
Elbow 45
°
4 52.1 33 565 63.3
°
86 167
678
79.791.5109
424451
778397
9 131.5 61 11710 187
31 43
Item No.
123
Dmm293544
Hmm222630
Lmm323540
4 52 26 435 60
86 120
678
7589105
394451
566272
9 127 61 8710 186
d
2025324050637590
110160
d
2025324050637590110160
mm
mm
44 45AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Tee 90 Equal°
Sockets
Item No.
123456789
37
Hmm22263033
86
42445161
65
Lmm36414856
167
778397117
10
Dmm2935
42.752.163.379.791.5109
131.5188
125
Cmm7281
92.4118.2
335
154165198238
37 77
Item No.
123
Dmm2935
42.7
Hmm222630
Lmm4854
62.54 52.1 33 68.55 63.3
86 178
678
79.791106
424451
87.595107
9 131.5 61 12810 191
d
2025324050637590
110160
mm
d
2025324050637590
110160
mm
46
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
31 45
Item No.
123
Dmm29.535.544.0
Hmm161922
Lmm242832
Caps
Unions
4 53 26 385 64.5
86 114
678
8096115
384451
566477
9 131 61 9210 188
Item No.
123456
Dmm29.735.742.752.565.582.7
88
Cmm49585869
10838.5
Hmm22263033
4297
Lmm58666976
116
d
2025324050637590
110160
d
202532405063
mm
mm
46 47AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
3
3
33
3
3
3
3
3
3
3
3
3
3
3
3
3
6
13 10614 106
61.579
5151
3138
105106
15 10616 131
91106
5161
4451
107127
9 7610 76
4150
3838
2226
7680
11 7612 90
61.576
3844
3138
76102
5 5061.5
4133
2631
2219
5560
7 61.58 61.5
4150
3131
2226
6064
Item No. Dmm
1 332 41
D1mm2727
Reducing Sockets
Hmm1922
H1mm1616
Lmm4146
3 414 50
3333
2226
1919
4952
50/25
90/5090/6390/75110/90
63/3263/4063/5075/63
40/32
50/3250/40
d/d1mm
25/2032/2032/2540/25
48
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Adaptor Sockets
Male Adaptor Sockets, Equal
6
9 131.5 61 51 128
6580
3138
2731
6579
7 918 106
4451
3542
95107
Item No. Smm
1 322 36
Hmm1619
Tmm1720
Lmm3541
3 464 55
2226
2223
4755
5
665.480
3742
2025
84105
Item No. Dmm
1 302 36
Hmm2226
Tmm1414
Lmm4752
3 454
3033
1517
6073
554.1
63 - 2”
110 - 4”
75 - 2 ½”90 - 3”
d/d1mm
25 - 1/2”25 - 3/4”32 - 1”
40 - 1 ¼” 50 - 1 ½”
63 - 2”
d/d1mm
20 - 1/2”25 - 3/4”32 - 1”
40 - 1 ¼” 50 - 1 ½”
48 49AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)3
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
3
3
3
3
3
7777
5050
3838
2023
7791
6177
3843
2731
6161
4150
3131
2023
7777
33.533.5
3838
1618
5050
3341
2626
1820
6161
4141
3131
1618
Item No. Dmm
1 332 41
D1mm2727
Reducing Sockets female
Hmm1822
Tmm1616
Lmm
4150
3327
2226
1816
3456789101112131415161718192021
106106131131131
7790106
7790 51
616161
5138313841
31
767474102
60647676
52566060
41464952
107131131131
107
d/d1mm
25 - 1/2”32 - 1/2”32 - 3/4”40 - 1/2”40 - 3/4”40 - 1”
50 - 1/2”50 - 3/4”50 - 1”
50 - 1 ¼”63 - 1/2”63 - 3/4”63 - 1”
63 - 1 ¼”63 - 1 ½”
75 - 2”90 - 2”
90 - 2 ½”110 - 2”
110 - 2 ½”110 - 3”
50
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
3
3
3
3
3
7777
3838
2327
91106
4351
3030
6161
3131
2023
7777
3838
1820
5050
2626
1820
6161
3131
1618
Item No. Dmm
1 332 41
Hmm1822
Reducing Adaptor (Male)
Tmm1616
Lmm
4150
2226
1816
34567891011121314151617181920
106131131131
6161
5161 30
3840
38
7474102107
60647676
52526060
41464952
131131131
107
d/d1mm
25 - 1/2”32 - 1/2”32 - 3/4”40 - 1/2”40 - 3/4”40 - 1”
50 - 1/2”50 - 3/4”50 - 1”
50 - 1 ¼”63 - 3/4”63 - 1”
63 - 1 ¼”63 - 1 ½”
75 - 2”90 - 2”
90 - 2 ½”110 - 2”
110 - 2 ½”110 - 3”
50 51AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
3
3
3
3
3
3
3
3
3
3
3
3
Cross over
Nipples
Item No.
123
Smm242938
Zmm
8810
Lmm454957
Tmm171921
456
464962
121414
626776
232327
Nominalsize1/2”3/4”1”
1 ¼”1 ½”
2”3
3
Nominal size (mm) 20 25 32
52
3
3
3
3
3
3
3
33
3
3
3
3
3
3
3
3
3
3
3
3
31374431
26313138
19222226
Item No.
12
Hmm1616
Reducing Bushes
Lmm
1916
34567891011121314151617181920
5161
3744
51515161
38384444
26263131
19222226
616186
61
d/d1mm
25/2032/2032/2540/2040/2540/3250/3250/4063/4063/5075/5075/6390/5090/6390/75110/50110/63110/75110/90160/110
52 53AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Falanges adaptors female
Backing Flanges
No of holes
444
4
44
4888
Lmm
Item No.
12345678910
Item No.
12345678910
Dmm95105115
165
140150
185200220285
Dmm273341
77
5061
91108131188
Kmm637383
125
100110
145160180240
d1mm141926
57
3442
6982102152
amm283442
78
5162
92110133190
D1mm344150
90
6073
106125150213
Zmm111214
18
1516
19202228
Zmm
677
9
88
10111216
Fmm141414
18
1818
18181822
Hmm161922
38
2636
44516186
192225
41
2940
47576691
dmm2025324050637590110160
dmm2025324050637590110160
54
3
3
3
3
3
3
3
3
CPVC FITTINGS WITH BRASS INSERT
According to ASTM F 437 (Sch80)
Elbow 90 with brass insert
Tee 90 with brass insert
°
°
Item No.
1
Dmm3136
Hmm2226
Smm5.55.5
Lmm39402
Item No. Dmm
1 312 36
Hmm2226
Smm5.55.5
Lmm2833
Cmm7880
Nominalsize
20 - 1/2”25 - 1/2”
NominalSize
20 - 1/2”25 - 1/2”
54 55AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Coupling with brass insert
Male Adaptor with brass insert
Item No.
1
Lmm424565
Item No. Lmm44495785105
23
Dmm3035
65.4
Dmm303645
65.480
80
Hmm222437
Hmm20.532283742
42
Smm5.55.57.6
Smm
55.56.47.68.4
8.4 804
12345
Nominalsize
20 - 1/2”
Nominalsize
25 - 1/2”50 - 1 ½”
63 - 2”
20 - 1/2”25 - 3/4”32 - 1”
50 - 1 ½”63 - 2”
56
3
3
3
Item No. D
1 36 2 36
H
2423.5
Tee Valve
S
7.95.4
L
3333
C
8080
Nominal Size2025
Ball Valve
3
3
Nominal size (mm) 20 25 32
56 57AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
58
58 59AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
60
60 61AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
62
62 63AL-AMAL FOR PLASTIC PIPES AND FITTINGS (AL-SHARIF)
64