akd waste recycling presented by tom holte/stan chivers green bay packing, inc. akd environmental...
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AKD Waste Recycling
Presented by Tom Holte/Stan ChiversGreen Bay Packing, Inc.
AKD Environmental Manager/Environmental Supervisor
Green Bay Packaging, AKD338 Hwy 113, Morrilton, AR
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AKD Background Pulp Mill – Digests pine chips and
washes fiber stock.
OCC Plant – Supplies paper machines with recycled fiber from OCC (Old Corrugated Containers).
Powerhouse – Supplies steam for mill operation.
Paper Machines – formation and drying of linerboard sheet.
Shipping – Ensures >1,200 tons of linerboard arrive at customer’s door each day.
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Setting Waste Goals
Goal to reduce waste going to AKD landfill by 25% in 2014
0 2 4 6 8 10 120
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Monthly Volume to Landfill
Date
Cu.
Yd.
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Food Related Waste
Hazardous Wastes
‘Special’ Wastes
Industrial Wastes - recycling
Universal & Petroleum Wastes - recycling
Types of Wastes at AKD:
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Food Related Waste
Grey trash bags collected in grey lugers
Bagged trash sent to compactor
Compacted waste sent to Morrilton Sanitary Landfill
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Hazardous Waste
COD Lab vials
Paint Waste
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‘Special’ Wastes
Ozone Depleting Substances
Asbestos
Parts Washer Solvent
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Industrial Recycling
Metal Cardboard Wood Concrete
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Additional Wastes Recycled Paper Cores Plastic and
Aluminum
Office Paper9
Plastic Tubing
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Industrial Waste and Special Opportunities – >1200 yd3 of lime mud sold
during 2014 outage
80 yd3 refractory brick sold during 2014 outage
Cooling Tower Rebuild.Approximately 340 yd3 plastic fill material to be sent to Green Source Recycling.
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Industrial Wastes – Fiber Rejects SuccessApproximately
2,000 yd3 kept out of landfill over last 3 months.
Demand exceeds supply Used as landfill cover
Sold for solidification
Used in 2ndary papermaking opportunities
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Industrial Wastes – Boiler Ash Project Project years in the
making – patience is required
To be used as a soil amendment
Offer ash to employees
Team up with hauler 1
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Universal Wastes
Electronics Electronics -
Goodwill Industries (win-win)
Ballasts – Sent to Veolia
HID’s and Lamps – LEI
Mercury - rare
Batteries – Call 2 Recycle (free)
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Petroleum WastesUsed oil is bought by
an approved waste transporter/recycling company to be re-refined.
Oil Filter Crusher
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Old Kerosene
Used Oil
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Recycling Challenges….
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OCC has lots of ‘stuff’ in it that becomes waste.
Plastic Rejects
RaggerRope
Fibers and Felts
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Cont…..Recycling Challenges
Annual Outage Getting waste in the
right places Getting permitted
to land apply holding pond fiber solids
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Communication
Proper Labeling
Management Support
Innovation
Employee Support
A Successful Waste Recycling Program needs….
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Communication of Environmental Expectations
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Regular Meetings with Employees to discuss Environmental Matters in Mill
Relevant Presentations
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Communication of Environmental Expectations
Written Guidelines and Procedures
Make information available to Employees via Intranet
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Incentives
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Container Labeling
Color Coding Lugers Written Instructions and Pictograms on Lugers
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Management’s Guidance and Support
Innovative Thinking
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And most important are our AKD Employees and Contractors:
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Questions
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