ak series - blue group · 2021. 1. 14. · doppstadt family firm was founded in 1965. while the...

Best Solution. Smart Recycling. doppstadt.com

AK SERIESSMART SHREDDING

GRINDER LINE

AK 315

AK 565

AK 565 PLUS

AK 565 K

AK 640 K

AK 640 SA

GRINDER LINE 3

Headquartered in Velbert, Germany, the

Doppstadt family firm was founded in

1965. While the company has its origins

in developing agricultural machinery,

Doppstadt today is a leading, globally

active solutions and services provider

in all areas of recycling/environmental

technology and recyclables extraction.

"Best Solution. Smart Recycling." – With

this as our guiding principle, we combine

proven processes to create customised

end-to-end solutions characterised by

innovative processes, optimum effici-

ency, and maximum cost-effectiveness.

Particularly in the areas of water-based

separation systems and wet recycling,

we impress our customers by providing

flexible systems to tackle every challen-

ge. With locations in Velbert, Wülfrath,

Calbe, and Wilsdruff, Germany, we serve

customers in more than 40 countries

through our own dealer network and

offer comprehensive services for every

product in Doppstadt’s unique portfolio.

ABOUT DOPPSTADT

THE AK SERIES Heavy-duty high-tech for best results

With their high throughput performance

and patented, load-dependent material

feed technology, our AK line of mobile

grinders offer offer highly efficient solu-

tions for a wide range of recycling tasks.

Whether you want to process waste

wood, green waste, organic waste, pre-

crushed tree roots or RDF, our AK series

of fine shredders will give you premium

results. They can also be combined with

pre-shredders or screening machines to

create the perfect end-to-end solution for

a wide range of tasks related to processing

mechanical-biological waste, biomass, or

refuse-derived fuels.

HIGH-PERFORMANCE CONCEPTAll AK series models feature separate

drives for the conveyor and swinging feed

roller to ensure optimum material feed.

The conveyor feed is electro-hydraulically

controlled to ensure maximum motor

efficiency.

This ensures consistently high through-

put. All the Doppstadt AK series models

feature free-swinging flail holders with

individually replaceable wear parts and

patented Dopp-Lock® technology. The flail

drum, which operates at approximately

1,000 revolutions per minute, has a large

flywheel mass of approximately 2.5 t on

the majority of models.

AK grinders are powered appropriate-

ly to requirements, enabling maximum

throughput performance while ensuring

economical operation.

SMART SHREDDING WITH THE GRINDER LINEThe mobile, high-speed shredders of our

Grinder Line offer you a comprehensive

range of solutions for a wide variety of

different recycling requirements. From

the smallest high-performance AK 315

mobile shredder to our AK 640 SA flagship

model, our enormous range of shredder

dimensions and performance specifica-

tions enables you to choose exactly the

right solution for your needs.

Flexibility is one of the core features of

the Grinder Line. Each model includes,

for example, 3D rear baskets to ensure a

high-quality homogenous end-product

when processing waste wood, while the

tracked AK models feature an optional

off-road track system for a significant

increase in ground clearance. They also

use smart technology: Doppstadt’s cloud-

based telematics solution uses GPS to

provide customers with real-time visual

access to their equipment parameters

anytime and anywhere.

With high throughput and low maintenance, our

AK series provides optimal shredding solutions for

a wide range of requirements.

GRINDER LINE 5

EQUIPMENT DETAILS You determine the desired granularity of the

finished product by selecting the appropriate fine

shredding basket. These baskets feature mesh

sizes ranging from 30-400 mm and can be

swapped out in just 15 minutes

using the quick-change

system.

FINE SHREDDING BASKET

The large-scale flail drum with its approximately 2.5-tonne flywheel

crushes the material. The free-swinging flail holders feature easily repla-

ceable tool tips mounted with patented Dopp-Lock® technology and are

resistant to contaminants. The tips can be selected appropriate to the

materials to be processed.

FLAIL DRUM WITH FREE-SWINGING FLAILS

A toothed baffle plate

supports the crushing

process.

A variety of styles are

available for different

purposes.

BAFFLE PLATE

*Option:

3D shredding basket specially designed for waste wood

*Additional equipment/options Explanations and illustrations are based on the AK 565 Plus

NEW, LOWERABLE REAR CONVEYOR*Processed material is discharged via a fully

lowerable rear conveyor. This enables the

operator to easily switch tools or perform

maintenance. Magnetic metals can be

separated using a magnetic roller* or an

overbelt magnet*.

Featuring a large, reversible cooling

fan, the swivel cooler is easily

accessible and self-cleaning. Effective

fan speed control ensures powerful

cooling performance and provides

optimum fresh-air ventilation of the

engine compartment.

VARIABLE-SPEED FAN

The new graphical user controls provide an

at-a-glance overview of the machinery’s

status and functions.

DISPLAY

The slip-on coupler allows the machine

to be moved with a ball hitch. This can,

for example, be secured to the grab of

a wheel loader.

SLIP-ON COUPLER

In addition to providing more power due

to higher torque, the engine also meets

the requirements of the latest EU stage V

emissions standards. The charge air and

intake piping, the exhaust system and the

emissions control unit are all made entirely

of stainless steel and encased in the high-

est quality integral insulation.

LATEST ENGINE AND EXHAUST TECHNOLOGY

The load-controlled conveyor transfers the material

to the swing-mounted feed roller. This is equipped

with a reversing function and feeds the material to be

crushed evenly to the crushing chamber.

CONVEYOR & FEED ROLLER

HYDRAULIC DRIVEThe machine can be powered hydraulically*.

Enables simple, one-person operation (from

a wheel loader, for example), and precise

control and reading of the machine data via

a multifunction display.

RADIO REMOTE CONTROL

TELEMATICSOFF-ROAD CHASSIS

Smart connections: A cloud-based telematics solution uses GPS to

provide real-time visual access to the equipment parameters.

In all tracked AK models, an optional off-road* track system

offers considerably more ground clearance.

*Option

GRINDER LINE 7

The new AK series provides numerous ad-

ditional benefits. From ease of maintenance

to increased performance and new, modular

electronics, we have tailored the AK series

precisely to your requirements. This allows

you to profit from solutions which enable

you to carry out your recycling tasks even

more successfully and efficiently.

LATEST ENGINE TECHNOLOGY FOR MORE PERFORMANCEAll models are equipped with new engines

which not only provide more power due to

higher torque, but which also meet the EU

emissions standards Stage V requirements.

Innovations in the engine compartment

include the all-stainless-steel charge air

FULLY REDEVELOPED Exciting innovations – the future as standard

and intake piping, exhaust system and

emissions control unit, as well as the use

of high-quality integral insulation.

EASIER MAINTENANCE AND SERVICEThe new rear conveyor is fully lowerable,

almost to the ground, ensuring easy and

quick access during service and maintenance

work on the flail drum, tools, and shredding

basket. The new AK series also allows greater

maintenance and service efficiency through

the increased use of standard component

assemblies. This means low spare parts

requirements and easier replacement. The

new modular electronics and radio systems

allow diagnostics and support to be provided

via WLAN or Bluetooth, while Doppstadt’s

cloud-based telematics system enables

real-time equipment parameters to be

displayed anywhere in the world.

IMPROVED EFFICIENCY AND WEAR RESISTANCEThe new Carbide PLUS flail tips are sup-

plied as standard and have a service life

of up to 20 percent longer. Another new

feature is the intelligent cooler control

system, which ensures that the optimum

operating temperature is reached faster and

continuously maintained through adaptive

cooling performance.

Lowering the speed of the generously

sized fan wheel has significantly reduced

fan noise, while the automatic air flow

reverse function keeps the cooling system

actively clean.

OFFROAD CAPABILITYIn order to increase ground clearance and

off-road capability in specific environments,

an additional "off-road" option is now availa-

ble for all tracked AK models in addition to

the standard tracks.

This gives you more options for tackling

different tasks, such as land clearing ve-

getation in less accessible areas.

GRINDER LINE 9

With patented DDDD-DDDDD technology for easy

replacement, the new Carbide PLUS tool tip

has been optimised to allow users to benefit

from up to 20% longer service life. Combine

with Doppstadt 3D baskets for a neat and

homogenous waste wood product.

PLUG AND PLAY

HIGH YIELD, LITTLE EFFORT Maximum efficiency for maintenance and service

All models in the new AK series feature

the option to lower the rear conveyor

almost to the ground. This ensures quick

and easy access to the flail drum, as well

as to the various tools, baffle plates and

crushing baskets available for different

applications and materials. Whether you

want to switch tools in order to process

a different substance or carry out main-

tenance and service operations, effort is

reduced and the work is more convenient.

To enable them to be swapped very easily

and quickly, the flail tips are equipped as

standard with our patented Dopp-Lock®

mounting technology. Here, the screw is

not part of the tool mounting system –

instead, it functions purely as a loss pre-

vention device, as the innovative coupling

system disperses the forces exerted on the

tool via the flail holders. Using Doppstadt

original tools with purpose-appropriate

material qualities means longer service

life, less maintenance, and increased

equipment availability.

The engine compartment is enclosed

by generously dimensioned protective

hatches in an improved design to allow

easy, convenient access for maintenance

and repairs.

The bottom line is that these innovations

have significantly further reduced ope-

rational downtime, thus extending the

productive life of your equipment.

THE SHREDDING CONCEPTThe perfect solution for every application

Processing a wide range of materials re-quires precisely tailored tools to achieve perfect results.

We therefore provide an extensive array of equipment options for the AK series. Our high-speed shredders can be customised

to create a wide variety of solutions for tackling tough tasks.

Baffle plate: toothed

Baffle plate: with counter blade

Baffle plate: with counter blade, reinforced

Baffle plate: smooth

Baffle plate: with counter blade and row of teeth

Flail drum on AK 315 with fixed teeth and free-swinging flails, as well as new additional reinforcement plating

Flail drums on models from AK 565 upwards feature free-swinging flails

Flail tip:Carbide PLUS

Flail tip: Carbide-reinforced “Bear Paw”

Rear gate: RhombusVarious mesh sizes from 30-400 mm

Comb gate:Specially designed for green waste

Rear gate: 3DSpecially designed for waste woodVarious mesh sizes from 80-300 mm

FLAIL DRUM

FLAIL

FLAIL TIP

BAFFLE PLATE

FEED ROLLER

SHREDDING BASKET

GRINDER LINE 11

DIMENSIONS

Chassis 2-axle trailer

Total weight (kg) 16000

Length (mm) 12890

Width (mm) 2130

Height (mm) 3550

Transport length (mm) 9240

Transport width (mm) 2130

Transport height (mm) 3080

ENGINE

Engine type Diesel engine

Manufacturer MTU 6R 1000

Emissions standard Stage V

Motor power (kW / hp) 230 / 310

Tank capacity (l) 300

Torque (Nm) 1300 Nm at 1200-1600 rpm

Engine type 2 MTU 6R 1000

Emissions standard Euromot III A


Torque (Nm) 1250 Nm at 1200-1600 rpm

DISCHARGE CONVEYOR

Width (mm) 1500

Length (mm) 6000

Belt speed (m/s) 2

Discharge height (mm) 3550

FLAIL DRUM

Width (mm) 1470

Diameter (mm) 900

Rotational speed (min−1) 1140 - 1320 rpm (depending on engine speed)

Number of flails / teeth 16/28

FEED HOPPER

Fill width (mm) 2730

Loading height (mm) 2050

DIMENSIONS



Length (mm) 11780 / 13250

Width (mm) 2500

Height (mm) 3310

Transport length (mm) 9770 / 9850



ENGINE





Tank capacity (l) 450 / 600

Torque (Nm) 2600 Nm at 1300 rpm





DISCHARGE CONVEYOR

Width (mm) 1800

Length (mm) 4000 or 6000* (*optional)

Belt speed (m/s) 2

Discharge height (mm) 3000 / 4150

FLAIL DRUM

Width (mm) 1750

Diameter (mm) 1120

Rotational speed (min−1) 850-1000 rpm (depending on engine speed)

Number of flails / teeth 36

FEED HOPPER



TECHNICAL SPECIFICATIONS – AK 315 TECHNICAL SPECIFICATIONS – AK 565

Working position

Transport position

Working position

Transport position

GRINDER LINE 13

Working position

Transport position

DIMENSIONS

Chassis Steel-tracks


Length (mm) 13750

Width (mm) 3000

Height (mm) 5090




ENGINE











DISCHARGE CONVEYOR

Width (mm) 1500

Length (mm) 7500

Belt speed (m/s) 2


FLAIL DRUM

Width (mm) 1750

Diameter (mm) 1120



FEED HOPPER



DIMENSIONS



Length (mm) 13380

Width (mm) 2500

Height (mm) 4290




ENGINE











DISCHARGE CONVEYOR

Width (mm) 1800

Length (mm) 6000

Belt speed (m/s) 2


FLAIL DRUM

Width (mm) 1750

Diameter (mm) 1120



FEED HOPPER



TECHNICAL SPECIFICATIONS – AK 565 PLUS TECHNICAL SPECIFICATIONS – AK 565 K

Working position

Transport position

GRINDER LINE 15

Working position

Transport position

DIMENSIONS

Chassis Steel-tracks


Length (mm) 15910

Width (mm) 3000

Height (mm) 5090




ENGINE











DISCHARGE CONVEYOR

Width (mm) 1500

Length (mm) 7500

Belt speed (m/s) 2


FLAIL DRUM

Width (mm) 1750

Diameter (mm) 1120



FEED HOPPER



DIMENSIONS

Chassis Semi-trailer


Length (mm) 17380

Width (mm) 2530

Height (mm) 5350




ENGINE











DISCHARGE CONVEYOR

Width (mm) 1500

Length (mm) 7500

Belt speed (m/s) 2


FLAIL DRUM

Width (mm) 1750

Diameter (mm) 1120



FEED HOPPER



TECHNICAL SPECIFICATIONS – AK 640 SATECHNICAL SPECIFICATIONS – AK 640 K

Working position

Transport position

The future as standard – Powerful solutions for fine shredding• State-of-the-art, high-performance engine and exhaust technology

• Fast, easy access during maintenance, service and parts

replacement due to almost fully lowerable rear conveyor

• Highest quality flail tips with patented Dopp-Lock® technology

• Separate patented conveyor and feed roller drives for optimum

material feed and high throughput

• Track option for off-road operation

Werner Doppstadt

Umwelttechnik GmbH

Steinbrink 13, 42555 Velbert

Germany

Phone +49 2052 889-0

[email protected]

Aug

ust

2019

ak series - blue group · 2021. 1. 14. · doppstadt family firm was founded in 1965. while the...

Documents