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Addressing airlines turnkey cabin interior projects MRO RUSSIA AND CIS 2014 Moscow, 26th February 2014 Eric Duvivier, Project Manager AFI KLM E&M Cabin Modifications

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Addressing airlines

turnkey

cabin interior projects

MRO RUSSIA AND CIS 2014 Moscow, 26th February 2014 Eric Duvivier, Project Manager AFI KLM E&M Cabin Modifications

Summary

Why upgrade your aircraft interior ?

What kinds of upgrades can you carry out ?

How to achieve a cabin upgrade project ?

Process & Key success factors

Focus on ….

Let’s take off together

2 - MRO MOSCOW

Why upgrade your aircraft interior ?

Within a highly competitive environment, airlines face fleet composition constraints. The origin of a cabin upgrade project can be:

Commercial in order to reflect airline’s image (IFE, new seats, monuments, harmony…)

Regulations’ evolution of security / safety

Operational (internal crew operation requirement)

Aircraft phase in / phase out (lessor’s market, light cabin reconfiguration)

3 - MRO MOSCOW

What kinds of upgrades can you carry out ?

4 - MRO MOSCOW

Cabin version

upgrade

Seats

Galley

Video

Monuments

System

How to achieve a cabin upgrade program ?

Three main steps of the whole process:

Marketing definition of inflight product Customer surveys Benchmarking Market tendencies Technological monitoring

Equipment selection and purchasing process

(Galleys, seats, IFE, ...) Specification Bidding Contractual agreements

Cabin modification Engineering Certification Production

5 - MRO MOSCOW

Project & Cost Management

Certification-airworthiness management

CAPITALISATION & RISK EVALUATION

Bid

Cabin modification: a complex & comprehensive process

Engineering &

Design

Purchasing &

Logistics

Working party

Continuing airworthiness management

Certification Release

Marketing requests Project analysis

Financial

evaluation

Agreement on terms and conditions

6 - MRO MOSCOW

Engineering &

Design

Purchasing &

Logistics

Working party

Continuing airworthiness management

Certification Release

CAPITALISATION & RISK EVALUATION

Bid

2- PDR Preliminary Design Review

3D rendering validation

Trim and Finish Validation

Functional Design Freeze

Agreement on suppliers

3- CDR Critical Design Review

Design Freeze

Cabin Definition Freeze

Material / Equipement list

presentation

Launch of manufacturing

4- FAI

1- ITCM

Detailed Scope of work

Main suppliers scope sharing

Definition of main deliverables

Driving Planning / milestone review

Marketing requests Project analysis

Financial

evaluation

Agreement on terms and conditions

Project & Cost Management

Certification-airworthiness management

INTEGRATION & COST OPTIMISATION

Project

Cabin modification: a complex & comprehensive process

7 - MRO MOSCOW

CAPITALISATION & RISK EVALUATION

Bid

INTEGRATION & COST OPTIMISATION

Project

Cabin modification: a complex & comprehensive process

• EASA PART 21 J • EASA PART 21 G • EASA PART 21 M • FAA part approval • Local Authorities Management • Major STC application, Certification Program

Project & Cost Management

Certification-airworthiness management

Engineering &

Design

Purchasing &

Logistics

Working party

Continuing airworthiness management

Certification Release

Marketing requests Project analysis

Financial

evaluation

Agreement on terms and conditions

8 - MRO MOSCOW

Key success factors

9 - MRO MOSCOW

Skilled personnel in design trade (Part 21) and airworthiness

responsibility Design and Production Organization Approval

according to Part 21

Technical proficiency of the latest technological requirements

and innovations

A selected suppliers network

A solid logistics network

Experienced and dedicated team

Project management (risk, cost…)

Customer Authorities Management

Focus on …

Engineering &

Design

Purchasing &

Logistics

Working party

Continuing airworthiness management

Certification &

Redelivery

Marketing requests Project analysis

Financial

evaluation

Agreement on terms and conditions

Always same common document …..

The L O P A

10 - MRO MOSCOW

Focus on … L O P A

L O P A

AY

UT

ASSENGER

RRANGEMENT

11 - MRO MOSCOW

Focus on … L O P A

Can be provided by various players:

Seats supplier

Aircraft manufacturer

STC provider

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Focus on … L O P A

Various kinds of designs can be used

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Marketing …… and the LOPA

Marketing

Financial evaluation

14 - MRO MOSCOW

To adapt the product (cabin arrangement) to the market

To support commercial strategy

To determine the number of passengers (revenues)

To choose the level of comfort

To answer passengers expectations

To fight competition

Marketing …… and the LOPA Splitting the cabin

Marketing

Financial evaluation

To adapt the product (cabin arrangement ) to the market

First class ???

Business class ???

Eco class ???

Per zone ???

15 - MRO MOSCOW

Marketing …… and the LOPA Level of comfort

Marketing

Financial evaluation

To determine the number of passengers revenue to determine level of comfort

16 - MRO MOSCOW

Adapted “pitch” Ex : for to r eco class From 28’’ to 33’

According to type / model of seats

Engineering …… and the LOPA Numerous origins/ requirements

Engineering

17 - MRO MOSCOW

Acc. to:

Marketing / customer requests Aircraft data Certification rules Local authorities requirements Seats specifications

Engineering …… and the LOPA

Building the LOPA by Meeting the constraints Using adapted IT tools

18 - MRO MOSCOW

Engineering

Engineering …… and the LOPA Specifics – Front section

Analysing all “risky” areas

19 - MRO MOSCOW

Engineering

Engineering …… and the LOPA Specifics – Aft section

Narrow seats

To check the NTEL (Not To Exceed Line )

20 - MRO MOSCOW

Engineering

Engineering …… and the LOPA Specifics – Exits and aisles

To validate each exit area and aisle according to certification rules and to adapt if necessary

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Engineering

Engineering …… and the LOPA Front row

To analyze each specific area like front row : head path , HIC

22 - MRO MOSCOW

Engineering

Engineering …… and the LOPA Documents consistency

To check all documents from suppliers according to aircraft specification and certification rules

Seat manufacturer Certification

Pitch and weight

A/C manufacturer specification

23 - MRO MOSCOW

Engineering

Engineering …… and the LOPA

From each LOPA, we can generate other dedicated drawings/LOPA

24 - MRO MOSCOW

O² arrangement FPM arrangement Info sign arrangement

Carpet , NTF , emergency equipment , stowage, curtain , labels …….

Engineering

Certification …… and the LOPA Direct view

Certification

Based on LOPA , airworthiness office will validate the “DIRECT VIEW”

25 - MRO MOSCOW

Certification …… and the LOPA Direct view result

In order to obtain certified results per zone and for the whole cabin

26 - MRO MOSCOW

Certification

LOPA

Flexibility

The “Quick Change” kit allows an aircraft to operate both for a passenger and a VIP usage (special flight, special event) simply within 48 hours’ installation or removal of a VIP section

27 - MRO MOSCOW

To reach “flexibility”with several LOPA per aircraft

High density during summer season

Same aircraft , new LOPA , with business class area

Or to use a “VIP” area for special flights

LOPA

Flexibility

28 - MRO MOSCOW

More flexibility @ an optimized budget

L O P A ….

29 - MRO MOSCOW

ANY KIND OF LOPA MODIFICATIONS MUST BE CERTIFIED

To continue the story of ….. YOUR LOPA

Make sure it is in good hands

AFI KLM E&M

Takes responsibility when it comes to certification

Handles the whole certification support

.

Full Certification

Management

Certification Program development

Certification Milestone coordination

Airworthiness Authorities coordination

DER / DAR / DAS Management (FAA)

EASA Management

CAA National Management

Main Deliverables

Certified STC

Approved SB

Continuing Airworthiness

Management

30 - MRO MOSCOW

To continue the story of ….. YOUR LOPA

The value of a wide expertise

31 - MRO MOSCOW

AFI KLM E&M

Dedicated staff to deliver the best service

32 - MRO MOSCOW

Let’s take off together

Thank you for listening!

Eric DUVIVIER

[email protected]

+33 (0)6 08 56 26 69

www.afiklmem.com

33 - MRO MOSCOW

Visit us at www.afiklmem.com 34 - MRO MOSCOW