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CHILLERS COMFORT Air-cooled screw chillers 140 - 1710 kW

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CHILLERSCOMFORT

Air-cooled screw chillers

140 - 1710 kW

2

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

3

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

4

FX-G05 - Family overview

Key features

Extensive

expertise

Powerful

adaptability

Low GWP

refrigerant

Chillers with low GWP refrigerant,

from 140 to 1710 kW

5

0 200 400 600 800 1000 1200 1400 1600 1800 2000

FX-G05 - Family overview

Cooling capacity range

Cooling capacity [kW]

FX-G05 1502 - 72232-3 compr. range

FX-G05 0751 - 1801Single compr. range

from 140 to 1710 kWLow GWP

6

4802/SL-E/RFX

FX-G05 - Family overview

Nomenclature

-G05

/K - Key efficiency

/CA - High efficiency

/E - Very high efficiency

/SL-K - Super low noise, key efficiency

/SL-CA - Super low noise, high efficiency

/SL-E - Super low noise, very high efficiency

- - Standard unit

/D - Partial heat recovery

/R - Total heat recovery

-G05 - R513A refrigerant

First three digits:

Nominal motor power of the compressors (HP)

Last digit:

Number of compressors

FX - Air cooled chiller with screw compressors

Version

Configuration

Family

Size

Refrigerant

7

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

8

FX-G05 - Technical insight

The structure

One independent refrigerant circuit

per compressor, to grant reliability

and easy maintenance.

V-block structure with base and frame

in hot-galvanized steel sheet, all

parts polyester-painted.

Factory-installed pumps and pre-plumbed hydraulic components for the minimum on-site

installation time, work and cost (optional).

Large electrical panel

with general door lock

isolator, power circuit

components and

control main board.

9

FX-G05 - Technical insight

The CSC compressor

Innovative lubrication system

A devoted oil management valve calibrates

the oil circulation, for better performance.

Extreme durability

The carbon steel bearings are granted for

a lifetime of 150.000 hours.

Enhanced internal geometry

Internal volumes optimized for partial

loads bring excellent seasonal efficiency.

+1,6%

+8,5%

+11,7%

+15,5%

2,50

3,00

3,50

4,00

4,50

5,00

5,50

0 25 50 75 100

EE

Rg

ross [-]

Cooling load [%]

Part load efficiency

FX /CA 3602 FOCS2 /CA 3602

The graph shows the chiller efficiency with the variation of the load rate and air temperature (ESEER operating conditions).

Dual rotor screw compressor, designed according to

Mitsubishi Electric Hydronics & IT Cooling Systems

specifications and for its exclusive use.

Chiller with CSC screw compressor

Chiller with traditional screw compressor

10

0

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2.000

4.000

6.000

8.000

10.000

12.000

14.000

16.000

18.000

20.000

-10 -5 0 5 10 15 20 25 30 35

Coolin

g load [

kW

]

Energ

y absorb

ed [

kW

h/y

ear]

Outdoor temperature [°C]

FX-G05 - Technical insight

Energy analysis

Chiller with CSC screw compressor

London - FX-G05 /CA 3602Office building (Mon-Fri 06:00-20:00, Sat 06:00-14:00)

Chiller with traditional screw compr.

0

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300

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600

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800

900

1000

0,00

2,00

4,00

6,00

8,00

10,00

12,00

Coolin

g load [

kW

]

EE

R [

-]

Outdoor temperature [°C]

Building cooling load

BIN profile

11

0

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1000

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2.000

4.000

6.000

8.000

10.000

12.000

14.000

16.000

18.000

20.000

-10 -5 0 5 10 15 20 25 30 35

Coolin

g load [

kW

]

Energ

y absorb

ed [

kW

h/y

ear]

Outdoor temperature [°C]

FX-G05 - Technical insight

Energy analysis

Chiller with CSC screw compressor

London - FX-G05 /CA 3602Office building (Mon-Fri 06:00-20:00, Sat 06:00-14:00)

Chiller with traditional screw compr.

0

100

200

300

400

500

600

700

800

900

1000

0,00

2,50

5,00

7,50

10,00

12,50

Coolin

g load [

kW

]

EE

R [

-]

Outdoor temperature [°C]

FX-G05 /CA 3602

Traditional screw chiller

Building cooling load

BIN profile

12

0

100

200

300

400

500

600

700

800

900

1000

0

2.000

4.000

6.000

8.000

10.000

12.000

14.000

16.000

18.000

20.000

-10 -5 0 5 10 15 20 25 30 35

Coolin

g load [

kW

]

Energ

y absorb

ed [

kW

h/y

ear]

Outdoor temperature [°C]

FX-G05 - Technical insight

Energy analysis

FX-G05 /CA 3602

Traditional screw chiller

Building cooling load

BIN profile

Chiller with CSC screw compressor

London - FX-G05 /CA 3602Office building (Mon-Fri 06:00-20:00, Sat 06:00-14:00)

Chiller with traditional screw compr.

13

0

100

200

300

400

500

600

700

800

900

1000

0

2.000

4.000

6.000

8.000

10.000

12.000

14.000

16.000

18.000

20.000

-10 -5 0 5 10 15 20 25 30 35

Coolin

g load [

kW

]

Energ

y absorb

ed [

kW

h/y

ear]

Outdoor temperature [°C]

FX-G05 - Technical insight

Energy analysis

FX-G05 /CA 3602

Traditional screw chiller

Building cooling load

BIN profile

Chiller with CSC screw compressor

London - FX-G05 /CA 3602Office building (Mon-Fri 06:00-20:00, Sat 06:00-14:00)

Chiller with traditional screw compr.

-10% Yearly energy

consumption

304 MWh/yTraditional screw chiller

274 MWh/yCSC screw chiller

14

FX-G05 - Technical insight

The evaporator

Dry expansion, single pass shell and tube evaporator, with grooved copper tubes for enhanced heat exchange.

Brazed plate evaporator for single compressor sizes 0751, 0851.

Fully protected

against ice formation

Low pressure drops

water-side (40 kPa)

Perfect counter-current

heat exchange

Mitsubishi ElectricHydronics & IT Cooling Systems S.p.A.

15

FX-G05 - Technical insight

The condenser

New generation full aluminum microchannel

coils, ideally positioned on a “V” block

structure to optimize airflow and heat transfer.

High performing axial fans equipped with

auto-transformer for speed adjustment.

Long Life Alloy (LLA) for

higher corrosion resistance

and longer life expectancy.

Traditional coils and

protective coating available

for harsh environments (Opt.)

Cut of energy

consumption and

noise emissions,

especially at part loads.

Up to 30% of

refrigerant charge

reduction Vs. traditional

tube and fin coils.

16

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

17

FX-G05 - Controls and user interface

Control software

W3000TE: reliable and efficient operation is ensured

The logic behind FX-G05 is the W3000TE management software.

Characterized by advanced functions and algorithms, W3000TE features proprietary settings that ensure faster adaptive responses to

different dynamics, in all operating conditions.

Proprietary logicsAll the functions and algorithms are

developed in-house.

Security3 levels of password: user, service, manufacturer.

Connectivity• BMS: Modbus, LonWorks, BACnet MS/TP, BACnet-over-IP

• Proprietary devices: ClimaPRO, Manager3000

DiagnosticsAlarm acknowledgement, event records,

data download, black box function.

MonitoringEasy and complete visualization of the operation status.

User-friendly navigation tree.

ThermoregulationBased on dynamic dead band with a

DIP modulating adjustment.

18

FX-G05 - Controls and user interface

User interface

Direct control over the unit comes through the innovative KIPlink interface.

Based on the Wi-Fi technology, KIPlink gets rid of the standard keyboard and allows one to operate on the unit directly from his mobile

device (smartphone, tablet, notebook).

KIPlink: the Keyboard is In your Pocket

19

FX-G05 - Controls and user interface

User interface

Real-time graphs and trends

• Monitor the immediate labor status of

the compressors, heat exchangers,

cooling circuits and pumps.

• View the real-time graphs of the key

operating variable trends.

Easier on-site operation

• Monitor each component while moving

around the unit for maintenance.

• View and change all parameters with

easy-to-understand screenshots and

dedicated tooltips.

• Get devoted “help” message for alarm

reset and trouble shooting.

Data logger function

• View history of events and use the filter

for a simple search.

• Enhance diagnostics with data and

graphs of 10 minutes before and after

each alarm.

• Download all the data for detailed

analysis.

KIPlink: the Keyboard is In your Pocket

20

FX-G05 - Controls and user interface

User interface

Communication based on

Wi-Fi technology

(no internet connection needed)

An exclusive product of

Mitsubishi Electric Hydronics

& IT Cooling Systems S.p.A.

Hardware

Industrial characteristics, tolerates

temperatures from -20 to +65°C

Software compatibility with:IOS 8.0 and up

Android 5.0 and up

Chrome Web browser on Windows PC

A new approach to the Human Machine Interface

21

FX-G05 - Controls and user interface

User interface

Large

keyboard

7” touch

screen

In addition (Opt. 1442, 1444) or in

substitution (Opt. 6194, 6195) to the KIPlink:Options

LED

switch *

• Power LED

• Unit status LED

• On/off switch

KIPlink

hardware

• In the electrical

board

• Wi-Fi antenna

QR

code

• Scan to

have

access

* Provided when the unit is equipped with the KIPlink and without optional keyboard.

Standard equipment

Remote keyboards are available (Opt. C9261063, C9261064, C926108911, C926108913).

22

FX-G05 - Controls and user interface

Multi-unit system control

ClimaPRO: turn your plant room into a value generating asset

The ultimate plant room optimization solution.

According to the units' actual efficiency curves, ClimaPRO continuously optimizes plant working conditions by promptly adjusting

equipment staging and sequencing, managing operating set-points and controlling water flows throughout the entire system.

ClimaPRO can be interfaced with any BMS or perform all functions on its own.

23

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

24

FX-G05 - Versions

Efficiency versions

3 levels of efficiency

EVery high

efficiency

CAHigh

efficiency

KKey

efficiency

* Regulation (EU) N.2281/2016

FX-G05 1502 - 72232-3 cpr: 289 - 1710 kW

EER: 3,16

EER: 3,03

EER: 2,74

SEER*: 4,32

SEER*: 4,22

SEER*: 4,10

Average values (EN14511)

25

FX-G05 - Versions

Efficiency versions

3 levels of efficiency

EVery high

efficiency

CAHigh

efficiency

KKey

efficiency

* Regulation (EU) N.2281/2016

N / A

N / A

EER: 2,81

N / A

N / A

FX-G05 0751 - 18011 cpr: 140 - 396 kW

SEER*: 3,89

Average values (EN14511)

26

FX-G05 - Versions

Acoustic versions

-Standard • Fans 900 rpm

Compressor acoustical

enclosure (Opt. 2301)

• Fans 900 rpm

• Compressor enclosure

Noise reducer kit

(Opt. 2315)

• Fans 840 rpm

• Compressor enclosure

SL Super low noise• Fans 775 rpm

• Special compressor enclosure

• Oversized condenser-12 dB(A)

-7 dB(A)

-2 dB(A)

Baseline

4 acoustic versions

27

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

28

-30

-20

-10

0

10

20

30

40

50

60

-10 -5 0 5 10 15 20

Air te

mp

era

ture

(°C

)

Leaving water temperature (°C)

FX-G05 - Operating limits

Operating limits

Full load operating limits(Versions /E, /SL-E)*

Partial load operating limits In case of higher outdoor air temperature, the unit automatically

partializes its resources to ensure uninterrupted operation.

Operating limits when working partialized (water */7°C):

/K , /SL-K 53°C /CA , /SL-CA 55°C

/E , /SL-E 55°C +kit HT (all versions) 57°C

LWT < 0°C Compressor liquid injection (Opt. 871)

Air temp. < -10°C Double insulation on heat exchangers (Opt. 2631)

Standard unit

Required: EC fans (Opt. 808)

Required: EC fans (Opt. 808)

Low temp. device DBA (Opt. 813)

Required: Kit HT (Opt. 1955)

* For versions /K, /SL-K, the max outdoor temperature is lowered by 4°C

For versions /CA, /SL-CA, the max outdoor temperature is lowered by 2°C

29

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

30

<

Standard Partial heat recovery Total heat recovery

FX-G05 - Heat recovery configurations

Overview

Heat recovery configurations provide heating for free.

Suitable for DHW production, integration of a boiler, air treatment in AHU.

31

FX-G05 - Heat recovery configurations

Standard

Pre

ssu

re

Enthalpy

No heat recovery

Standard refrigerant circuits.

All the condensation heat is dispersed in the air.

Standard

32

Pre

ssu

re

Enthalpy

FX-G05 - Heat recovery configurations

Partial heat recovery: /D

Each refrigerant circuit is fitted with a

desuperheater in series with the condenser coils.

20%of the chiller’s

capacity (*)

60°Cof leaving water

temperature

(*) The heat recovery and its amount depend on the unit’s operating conditions,

in particular the outdoor air temperature and the load percentage.

Approximately Up to

Partial heat recovery

33

FX-G05 - Heat recovery configurations

Partial heat recovery: /D

The desuperheater can recover the heat only when the temperature of the hot water circuit is lower than the compressor

discharge temperature.

It is advised to interrupt the water flow to the desuperheater when the conditions for an actual heat recovery are not met.

Heat recovery: ON Heat recovery: OFF water flow stopped

34

FX-G05 - Heat recovery configurations

Partial heat recovery: /D

Option 3371 D - RELAY 1 PUMP (ON/OFF) interrupts the water flow to the desuperheater when the conditions for

an actual heat recovery are not met.

35

Pre

ssu

re

Enthalpy

FX-G05 - Heat recovery configurations

Total heat recovery: /R

Each refrigerant circuit is fitted with a total heat recovery

exchanger, in parallel with the condenser coils.

100% of the chiller’s

capacity

60°Cof leaving water

temperature (*)

(*) Only for unit with option kit HT.

The maximum LWT for standard units is 55°C

Always Up to

Total heat recovery

36

FX-G05 - Heat recovery configurations

Total heat recovery: /R

The heat recovery mode is managed according to the hot water temperature set-point.

With the optional hydronic modules 4802 and 4803, the unit is provided with 1 or 2 relays to control the activation of 1 or

2 external pumps. The function “sniffer” is available.

Heat recovery: ON Heat recovery: OFF

37

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

38

FX-G05 - Low GWP refrigerant

All-round approach to sustainability

Delivering brilliant annual efficiency is

fundamental, but is not enough.

New regulations like the EU F-gas and the

Kigali Amendment to the Montreal Protocol are

driving the industry towards new low GWP

refrigerants.

Today, an extended approach is the only way to effectively

reduce the Total Equivalent Warming Impact (TEWI).All-round sustainability

39

FX-G05 - Low GWP refrigerant

Possible alternatives

* IPCC AR4 ** ASHRAE 34; ISO 817

Unfortunately, the majority of low GWP refrigerants raises a critical

issue: flammability.Flammability

40

Flammability

FX-G05 - Low GWP refrigerant

Possible alternatives

The new refrigerant R513A, chosen for FX-G05, is a brilliant exception. FX-G05

* IPCC AR4 ** ASHRAE 34; ISO 817

41

FX-G05 - Low GWP refrigerant

R513A characteristics

The new refrigerant R513A, chosen for FX-G05, is a brilliant exception. FX-G05

42

FX-G05 - Low GWP refrigerant

R513A characteristics

▪ Low GWP

R513A GWP100 year = 631

R134a GWP100 year = 1430

* GWP values according to IPCC AR4

New generation refrigerant: reduced greenhouse effect, nom-flammable.

▪ Non flammable

ASHRAE 34, ISO 817

Safety Class A1

(non toxic, non flammable)

PED (UNI EN 10204)

Fluid Group 2

(non dangerous)

▪ No special equipment

▪ No need for flammable

risk assessment

▪ No extra costs

In line with standard building codes

▪ No future retrofit required

▪ Reduced price volatility vs

high GWP refrigerants

Compliant with eco-regulation objectives

▪ Same cooling capacity

delivered as R134a

▪ Same operating pressures

as R134a

Favorable physical properties

43

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

44

FX-G05 - Hydronic modules and flow controls

Option arrangement

Fixed speed pumps1 pump LH 2-poles: Opt. 4706

HH 2-poles: Opt. 4707

2 pumps LH 2-poles: Opt. 4711 / 4-poles: Opt. 4708

HH 2-poles: Opt. 4712 / 4-poles: Opt. 4709

Variable speed pumps1 pump LH 2-poles: Opt. 4717

HH 2-poles: Opt. 4718

2 pumps LH 2-poles: Opt. 4722 / 4-poles: Opt. 4719

HH 2-poles: Opt. 4723 / 4-poles: Opt. 4721

2 pumps (duty/standby) provide low or high head (available head approx. 100 or 200 kPa).

1 pump available for 1 cpr sizes.Factory-mounted

pump group

Terminals for

external pump

controlON/OFF signal1 pump Opt. 4702

2 pumps Opt. 4703

Modulating signal1 pump Opt. 4713

2 pumps Opt. 4714

The unit controls the activation or the activation and speed of 1 or 2 external pumps.

Hydronic modulesFX-G05 units can be equipped with a factory-mounted complete pump group or

simply with terminals to control the external pumps with the unit control logic.Hydronic modules

45

FX-G05 - Hydronic modules and flow controls

Option arrangement

The unit is set-up to operate with a constant water flow in the evaporator.

The unit can operate with both constant or variable flow.

Hydronic modulesDepending on the hydronic module selected, different flow controls are available

and managed by the unit’s control.Primary flow controls

Constant flowOpt. 4861

Flow controls available for:

Fixed speed pumps

or ON/OFF signal

Flow controls available for:

Variable speed pumps

or modulating signalVPF: constant ∆P

For systems with only the primary

circuit.

Opt. 4864 or 4865 for single unit system

Opt. 4866 for multi-unit system

VPF.D: constant ∆T

For systems with primary and

secondary circuits separated by a

hydraulic decoupler.

Opt. 4867 for single unit system

Opt. 4868 for multi-unit system

Constant flow

(parameter set)

For a quick and easy

commissioning.

Opt. 4862

Variable flowConstant flow

Sniffer function: When there is no request for cooling production, the primary pumps (built-in or external) are switched off and activated periodically only to let the unit

read the water temperature and sense the cooling request inception. Compatible with both constant and variable flow control.

46

FX-G05 - Hydronic modules and flow controls

Variable primary flow

The VPF control series (Variable Primary Flow) doesn’t only adjust the pump speeds on the basis of the

plant’s thermal load, but also dynamically optimizes the unit’s thermoregulation for variable flow

operation, thus ensuring both the highest pump energy savings and chiller stable operation.

Systems with only the primary circuit. Systems with primary and secondary circuits separated by a hydraulic decoupler.

VPF.D: constant ∆TVPF: constant ∆P

With the VPF system, the water flow can be reduced to 50% of the unit nominal water flow, with regards to the selection conditions, provided that the minimum water flow required by the unit’s heat exchanger is respected.

47

FX-G05 - Hydronic modules and flow controls

Pump group composition

The factory-mounted components of the pump groups are:

• Single-stage, close-coupled pumps by Grundfos.

• SiC/SiC (silicon carbide) primary seal pairing, extremely

resistant against wear, abrasive particles and wear.

• EPDM bellows seal prevent the risk of deposits, such as

rust, on the shaft.

• Pull-out design: during maintenance the power head can

be pulled out without removing the pump housing from the

pipework.

In-line pumps End-suction pumps

• Pumps*1 or 2 pumps, 2 or 4 poles, low or high head,

fix speed or variable speed (inverter)

• Pump enclosureAcoustically insulated for silenced units

• Suction and discharge valves

• One-way valve (in case of 2 pumps)

Flap type for in-line pumps

• Purge valve

• Drain plug

* In-line or end-suction models were chosen based on dimensions

and performances.

Excluded from the pump group supply, but mandatory

for the correct unit and system operation:

• Unit inlet water filter **with a maximum mesh size of 1 mm

• Unit outlet flow-switch **

** Available as accessories, supplied loose.

48

FX-G05 - Hydronic modules and flow controls

Pump group composition

Hydraulic diagram for 2 in-line pumps

Hydraulic diagram for 2 end-suction pumps

The factory-mounted components of the pump groups are:

• Pumps*1 or 2 pumps, 2 or 4 poles, low or high head,

fix speed or variable speed (inverter)

• Pump enclosureAcoustically insulated for silenced units

• Suction and discharge valves

• One-way valve (in case of 2 pumps)

Flap type for in-line pumps

• Purge valve

• Drain plug

* In-line or end-suction models were chosen based on dimensions

and performances.

Excluded from the pump group supply, but mandatory

for the correct unit and system operation:

• Unit inlet water filter **with a maximum mesh size of 1 mm

• Unit outlet flow-switch **

** Available as accessories, supplied loose.

49

Constant primary + variable secondary (primary circuit only)

FX-G05 - Hydronic modules and flow controls

VPF Vs. traditional solution

The same unit is installed in two different plants.

The pump regulation and the hydraulic scheme make the difference.

Fixed

speed

pump

50

Constant primary + variable secondary (primary circuit only)

FX-G05 - Hydronic modules and flow controls

VPF Vs. traditional solution

Fixed

speed

pump

FX-G05 /CA 3602CC: 838 kW

EER: 3,22

ESEER: 4,39

FX-G05 /CA 3602CC: 838 kW

EER: 3,22

ESEER: 4,39

NB 80-160/147Flow Q: 144 m3/h

Head Hu: 118 kPa

Power: 10,7 kW

NB 80-160/161+ inverterFlow Q: 144 m3/h

Head Hu: 228 kPa

Power: 18,8 kW

2x NBE 65-125/127Flow Q: 72 m3/h

Head Hu: 141 kPa

Power: 4,3 kW

The same unit is installed in two different plants.

The pump regulation and the hydraulic scheme make the difference.

51

0

100

200

300

400

500

600

700

800

900

1000

0

2.000

4.000

6.000

8.000

10.000

12.000

14.000

16.000

18.000

20.000

-10 -5 0 5 10 15 20 25 30 35

Coolin

g load [

kW

]

Energ

y absorb

ed [

kW

h/y

]

Outdoor temperature [°C]

FX-G05 - Hydronic modules and flow controls

VPF Vs. traditional solution

London - FX-G05 /CA 3602Office building (Mon-Fri 06:00-20:00, Sat 06:00-14:00)

Building cooling load

BIN profile

(primary circuit only)Constant primary + variable secondary

52

0

100

200

300

400

500

600

700

800

900

1000

0

2.000

4.000

6.000

8.000

10.000

12.000

14.000

16.000

18.000

20.000

-10 -5 0 5 10 15 20 25 30 35

Coolin

g load [

kW

]

Energ

y absorb

ed [

kW

h/y

]

Outdoor temperature [°C]

FX-G05 - Hydronic modules and flow controls

VPF Vs. traditional solution

London - FX-G05 /CA 3602Office building (Mon-Fri 06:00-20:00, Sat 06:00-14:00)

Const. prim. + var. sec.

VPF (only primary)

Building cooling load

BIN profile

(primary circuit only)Constant primary + variable secondary

53

0

100

200

300

400

500

600

700

800

900

1000

0

2.000

4.000

6.000

8.000

10.000

12.000

14.000

16.000

18.000

20.000

-10 -5 0 5 10 15 20 25 30 35

Coolin

g load [

kW

]

Energ

y absorb

ed [

kW

h/y

]

Outdoor temperature [°C]

FX-G05 - Hydronic modules and flow controls

VPF Vs. traditional solution

London - FX-G05 /CA 3602Office building (Mon-Fri 06:00-20:00, Sat 06:00-14:00)

Const. prim. + var. sec.

VPF (only primary)

Building cooling load

BIN profile

(primary circuit only)Constant primary + variable secondary

332,6 MWh/yConstant primary + variable secondary

279,1 MWh/yVPF (only primary)

54

0

100

200

300

400

500

600

700

800

900

1000

0

2.000

4.000

6.000

8.000

10.000

12.000

14.000

16.000

18.000

20.000

-10 -5 0 5 10 15 20 25 30 35

Coolin

g load [

kW

]

Energ

y absorb

ed [

kW

h/y

]

Outdoor temperature [°C]

FX-G05 - Hydronic modules and flow controls

VPF Vs. traditional solution

London - FX-G05 /CA 3602Office building (Mon-Fri 06:00-20:00, Sat 06:00-14:00)

Const. prim. + var. sec.

VPF (only primary)

Building cooling load

BIN profile

(primary circuit only)Constant primary + variable secondary

-17% Yearly energy

consumption

332,6 MWh/yConstant primary + variable secondary

279,1 MWh/yVPF (only primary)

55

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

56

FX-G05 - Coils & coatings

The environments

Urban

environment

Rural

environment

Industrial

environment

Marine and

coastal

environment

Different environments need for different solutions

57

FX-G05 - Coils & coatings

Technologies and treatments

TUBE & FIN COILS

Cu/Al - Pre-painted fins (Opt. 894)

Cu/Al - Spray coating (Opt. 895 / RFQ)

Cu/Al - Regular (Opt. 879)

Cu/Cu - Tube & fin coil (Opt. 881)

MICROCHANNEL COILS

Al - Regular (std)

Al - E-coating (Opt. 876)

58

FX-G05 - Coils & coatings

Technologies and treatments

MICROCHANNEL COILS

Al - Regular (std)

Al - E-coating (Opt. 876)

TUBE & FIN COILS

Cu/Al - Pre-painted fins (Opt. 894)

Cu/Al - Spray coating (Opt. 895 / RFQ)

Cu/Al - Regular (Opt. 879)

Cu/Cu - Tube & fin coil (Opt. 881)

59

FX-G05 - Coils & coatings

Technologies and treatments

TUBE & FIN COILS

Cu/Al - Pre-painted fins (Opt. 894)

Cu/Al - Spray coating (Opt. 895 / RFQ)

Cu/Al - Regular (Opt. 879)

Cu/Cu - Tube & fin coil (Opt. 881)

MICROCHANNEL COILS

Al - Regular (std)

Al - E-coating (Opt. 876)

E-coated MCHE

Alkaline cleaning

Deionized water rinse

E-coat treatment

Final rinse

Ovenbake

UV topcoat

E-coating process

3120 hSWAAT test(ASTM G85-02 A3)

✓ UV rays

60

FX-G05 - Coils & coatings

Technologies and treatments

TUBE & FIN COILS

Cu/Al - Pre-painted fins (Opt. 894)

Cu/Al - Spray coating (Opt. 895 / RFQ)

Cu/Al - Regular (Opt. 879)

Cu/Cu - Tube & fin coil (Opt. 881)

MICROCHANNEL COILS

Al - Regular (std)

Al - E-coating (Opt. 876)

61

FX-G05 - Coils & coatings

Technologies and treatments

TUBE & FIN COILS

Cu/Al - Pre-painted fins (Opt. 894)

Cu/Al - Spray coating (Opt. 895 / RFQ)

Cu/Al - Regular (Opt. 879)

Cu/Cu - Tube & fin coil (Opt. 881)

Polyurethane resin

✓ 3000 h ASTM B117

✓ UV rays

Opt. 895

Polyurethane resin

✓ 4000 h ASTM B117

✓ UV rays

RFQ

Phenolic resin

✓ 6000 h ASTM B117

~ UV rays

RFQ

Polyester resin

✓ 1000 h ASTM B117

✓ UV rays

Opt. 894

Fin Guard Silver SBThermoguard

PoluAl XTBlygold

Heresite P-413C Heresite Protective Coating, LLC

Pre-painted fins

MICROCHANNEL COILS

Al - Regular (std)

Al - E-coating (Opt. 876)

62

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

63

FX-G05 - Further options

Fan control

0

20

40

60

80

100

0 20 40 60 80 100 120

Po

we

r in

pu

t [%

]

Air flow rate [%]

Fan speed controls

Variable speed DVVF (std):

Device for controlling the condensation by adjusting the fan speed with

voltage steps (auto-transformer), fitted with a ventilation distribution

system in case of external air low temperature.

EC fans (Opt. 808):

Electronically commutated fans with brushless motor to continuously

adjust the speed in order to minimize energy consumption and noise

emissions, especially at part loads (+1% of EER, +5% of SEER).

Fan

control

AC fan +phase-cut

AC fan + auto-transformer

AC fan + inverter

EC fan

64

FX-G05 - Further options

Input and connection

4-20 mA (Opt. 6161):

Enables remote set-point adjustments (analog input).

Double set-point (Opt. 6162):

Enables the remote switch between 2 set-points (digital input).

Demand limit (Opt. 6171):

Limits the unit's power absorption for safety reasons or in temporary

situations (digital input).

Auxiliary

input

Connectivity

BMS connection: Serial card interface module to allow integration with BMS protocols:

Modbus (Opt. 4181) LonWorks (Opt. 4182)

BACnet MS/TP (Opt. 4184) BACnet over IP (Opt. 4185)

M-Net interface kit (Opt. 4187):

Interface module to allow the integration of the unit with Mitsubishi

Electric proprietary communication protocol M-Net.

65

FX-G05 - Further options

Electrical accessories

Energy meter for BMS (Opt. 5924):

Acquires the electrical data and the power absorbed by the unit and

sends them to the BMS for energy metering (Modbus RS485).Energy meter

Compressor rephasing (Opt. 3301):

The capacitors on the compressors’ line increase the unit’s power factor.

Automatic circuit breakers for compressors (Opt. 3411)

or all major electrical loads (Opt. 3412):

Protect the compressors or the compressors and fans from possible

current peaks, over-current switches are provided in place of the

standard fuses.

Soft-starter (Opt. 1511) or 3-phase soft-starter (Opt. 1513):

Manages the inrush current enabling lower motor windings’ mechanical

wear and avoidance of mains voltage fluctuations during starting.

Electrical

66

FX-G05 - Further options

Refrigerant circuit accessories

Dual pressure relief valves with switch (Opt. 1961):

One valve is isolated from the refrigerant circuit while the other is in

service. The user can work on the isolated valve for periodic maintenance

or replacement, without removing the refrigerant from the circuit.

Compressor suction valve (Opt. 1901):

Installed on each compressor suction line, simplify maintenance activity

(discharge valves are present as per standard).

Refrigerant

circuit

Leak detector (Opt. 3431):

Factory installed device, placed within the compressor enclosure. In case

of a gas leak detection it raises an alarm.

Leak detector + compressor off (Opt. 3433):

Factory installed device, placed within the compressor enclosure. In case

of a gas leak detection it raises an alarm and stops the units.

Leak

detector

67

FX-G05 - Further options

Hydraulic and mechanical accessories

Water flow switch (Opt. 1801):

Designed to protect the unit where the water flow across the evaporator

is not sufficient and falls outside of the operating parameters.

Delta T > 8°C (Opt. 2881):

Evaporator designed to operate with low primary circuit water flow.

Flanged hydraulic connections (Opt. 2911):

Grooved coupling with flanged counter-pipe.

Hydraulic

Anti-intrusion grilles (Opt. 2021):

Perimeter metal grilles to protect against the intrusion of solid bodies into

the unit structure.

Rubber type (Opt. 2101) or spring type (Opt.2102)

anti-vibration mountings:

Reduce vibrations, keeping noise transmission to a minimum.

Mechanical

68

FX-G05 - Further options

Packing

Standard

Container packing (Opt. 9979)

Nylon packing (Opt. 9966)

Reinforcing bars (Opt. 1971): steel brackets used to strengthen the unit structure. Suggested in case of long truck transport.

FX-G05 is provided with nothing but the lifting eye-plates,

to load the unit into a truck.

FX-G05 is covered with a protective nylon layer and provided with the lifting eye-plates,

to load the unit into a truck.

FX-G05 is covered with a protective nylon layer, provided with structural reinforcing bars and equipped

with both lifting eye-plates and handling devices to load it on a container (metal slides, front handling bar).

From the facility, the unit can be loaded directly into a container, or into a truck for a future container load.

69

Family overview

Technical insight

Controls and user interface

Versions

Operating limits

Heat recovery configurations

Low GWP refrigerant

Hydronic modules and flow controls

Coils & coatings

Further options

Screw Compressor

Air-cooled ChillerFX-G05

70

FX-G05 - By far the best prof is experience

References

Lisbon Airport 2016 Lisbon - Portugal

Cooling capacity: 12065 kW

3x FOCS2/CA, 6x FOCS2/SL-CA, 2x RECS, 2x WHISPER-E

Hospital San Cayetano2016 Buenos Aires - Argentina

Cooling capacity: 495 kW

1x FOCS2/K

Eataly2017 Bologna - Italy

Cooling capacity: 6324 kW

1x FX/CA 3902, 2x FOCS2/CA 6603, 2x TECS2 1424

Habana Libre Hotel2017 Havana - Cuba

Cooling capacity: 6808 kW

4x FOCS2/SL-CA

BBC HQ Portland Place2008 London - Great Britain

Cooling capacity: 12400 kW

10x FOCS/SL

UEFA2017 Nyon - Switzerland

Cooling capacity: 512 kW

2x FOCS2-W HFO