agv single componets catalogue - deutsche messe...

CREFORM

®

WWW.CREFORM.DE

DRIVERLESS TRANSPORT SYSTEM

AGV

For a continuous improvement process KAIZEN

11/2011

SINGLE COMPONENTS CATALOGUE

2

Service

CREFORM AGV is a high-tech innovation from Japan,

which is continuously being further developed in Germany and adapted to the needs

of the European market.

CREFORM AGVs are easily configurable, independently controlled units with a self-sufficient

power supply by means of gel batteries. The AGVs have a modular unit construction and

are easy to programme for the optimization of material flow in your production.

Easy configurable means:

Magnetic tape for guidance and order commands mean simple installation without having to

specially treat the floor. Thereby simple adaptations to changes in production processes are

possible.

A modular construction means:

· Modular style of all AGV components.

· 100 % reusability of the technical AGV components if you want to change its use:

e.g. from a tugger to a mobile assembly line or the additional expansion for special

tasks.

CREFORM is strong in customer service:

We offer you:

· Speedy response time

· Technical project planning on request

· Complete service: Installation of AGV driving course and equipment, plus monitoring of the system at the start of real time production

· We carry out maintenance of your BST system for you on request

· And offer a hot-line support for problems.

3

Table of Contents

1. Drives

· FH-A30035.............................................................................................. Page 4

· FH-A15035.............................................................................................. Page 5

· FH-A50034.............................................................................................. Page 6

· FH-A35046.............................................................................................. Page 7

· FH-A25068.............................................................................................. Page 8

· FH-A15068.............................................................................................. Page 9

· FH-D25130.............................................................................................. Page 10

· FH-B50066.............................................................................................. Page 11

· FH-B35090.............................................................................................. Page 12

· FH-C50066.............................................................................................. Page 13

· FH-C35090.............................................................................................. Page 14

2. Safety boxes

· 12 Volt safety boxes................................................................................ Page 15

· 24 Volt safety boxes................................................................................ Page 16

3. Accessories

· Warning lamps......................................................................................... Page 17

· Safety systems........................................................................................ Page 18

· Hokuyo accessories................................................................................ Page 19

· Programming cable................................................................................. Page 20

· Multimonitor............................................................................................. Page 21

· Melody box.............................................................................................. Page 21

· SNS-Sensor............................................................................................. Page 22

· Battery charge status display.................................................................. Page 22

· Course control......................................................................................... Page 23

· Remote control start................................................................................ Page 24

· Decouplings............................................................................................. Page 25

· WLAN communication............................................................................. Page 26

· Replacement parts for AGV drives.......................................................... Page 27

· Batteries & chargers................................................................................ Page 28 - 29

5. Tracking

· Magnetic tape.......................................................................................... 0

· Magnetic tape radii & dividing element.................................................... Page 31

· Magnetic tape protection......................................................................... Page 32

6. AGV-Variants................................................................................................. Page 33-35

4

FH-A30035

CREFORM Technik GmbH

Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88

www.creform.de I [email protected]

Technical Data

Drive Direction: Forward

On-board Voltage: 12 Volt DC

Tracking: Magnetic

Speed*: 4 / 20 / 30 m/min

Configurable speed with

FCU-SV02: 2 - 32 m/min

Radius: 600 mm

Tractive power: 20 kg

Max trailing load: 350 kg

Positioning accuracy: ± 10 mm

Weight: 25 kg

Operating Conditions

Temperature: 0°C - 40°C

Humidity: 30% - 80%

Max gradient: 3 %

Max ground divides /-steps: 5 mm

Total price of the module: on request * Basic price strictly net plus Value Added tax

5

FH-A15035


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88



Technical Data



Tracking: Magnetic

Speed*: 4 / 10 / 15 m/min


FCU-SV02: 0,5 - 16 m/min

Radius: 600 mm




Weight: 25 kg



Humidity: 30% - 80%

Max gradient: 3 %


6

FH-A50034


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88



Technical Data



Tracking: Magnetic

Speed*: 4 / 30 / 50 m/min



Radius: 800 mm




Weight: 27 kg



Humidity: 30% - 80%

Max gradient: 3 %


7

FH-A35046


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88



Technical Data



Tracking: Magnetic

Speed*: 4 / 25 / 35 m/min



Radius: 800 mm




Weight: 27 kg



Humidity: 30% - 80%

Max gradient: 3 %


8

FH-A25068


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88



Technical Data



Tracking: Magnetic

Speed*: 4 / 16 / 25 m/min



Radius: 800 mm




Weight: 27 kg



Humidity: 30% - 80%

Max gradient: 3 %


9

FH-A15068


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88



Technical Data



Tracking: Magnetic

Speed*: 4 / 10 / 15 m/min


FCU-SV02: 0,5 - 16 m/min

Radius: 800 mm




Weight: 27 kg



Humidity: 30% - 80%

Max gradient: 3 %


10

FH-D25130


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88



Technical Data

Drive Direction: Forward and Backward


Tracking: Magnetic

Speed*: 4 / 15 / 25 m/min



Radius: 800 mm




Weight: 67,5 kg



Humidity: 30% - 80%

Max gradient: 3 %


11

FH-B50066


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88



Technical Data



Tracking: Magnetic

Speed*: 4 / 30 / 50 m/min



Radius: 800 mm




Weight: 42 kg



Humidity: 30% - 80%

Max gradient: 3 %


12

FH-B35090


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88



Technical Data



Tracking: Magnetic

Speed*: 4 / 25 / 35 m/min



Radius: 800 mm




Weight: 67,5 kg



Humidity: 30% - 80%

Max gradient: 3 %


13

FH-C50066


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88



Technical Data



Tracking: Magnetic

Speed*: 4 / 30 / 50 m/min



Radius: 800 mm




Weight: 67,5 kg



Humidity: 30% - 80%

Max gradient: 3 %


14

FH-C35090


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88



Technical Data



Tracking: Magnetic

Speed*: 4 / 25 / 35 m/min



Radius: 800 mm




Weight: 67,5 kg



Humidity: 30% - 80%

Max gradient: 3 %


15

Safety Boxes

12 Volt Low Cost safety box

Article number: CT-SCB-A12 LC

Article description:

· Operating controls

· Siemens Logo controls

· Safety circuit · Easy wiring (Start / Stop) for AGV A-Type 12 Volt Drive

Total price: on request

12 Volt safety box with Logo Display

Article number: CT-SCB-A12-STD



· Siemens Logo controls with display

· Safety circuit · Wiring for complete control of an

AGV A-Type 12 Volt Drive



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


16

Safety Boxes

24 Volt A-Type safety box

Article number: CT-SCB-A24-STD



· Siemens S7-224XP controls with TD400 Display


FTF A-Type 24 Volt Drive


24 Volt B-Type safety box

Article number: CT-SCB-B24-STD



· Siemens S7-224XP controls with TD400 Display


FTF B-Type 24 Volt Drive



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


17

Warning Lamps

Blinker


12 Volt Lampe

Article number: FCP-LL212U


Bicolored (yellow/red) 12 Volt NPN warning lamp for FH-A model range 12 Volt systems.


24 Volt Lampe

Article number: FCP-LL224U


Bicolored (yellow/red) 24 Volt NPN warning lamp for FH-A model range 24 Volt systems.



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


Article number: CT-4010


12 Volt / 24 Volt LED lamp for blinking.

18

Safety Systems

Hokuyo service sensor


Sick S-300 Sensor



S-300 Advanced

Non-contact person protector.


Active Mayser safety bumper



Active foam bumper, needs to be adjusted for individual requirements.



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


Article number: FCP-OHB9U


Hokuyo PB9 service sensor

Only deployable with an additional person protector (e.g. CT-7270).

19

Hokuyo Accessories

Hokuyo voltage converter



Voltage converter 12 Volt to 24 Volt for connecting the Hokuyo PB9 to 12 Volt FH-models.


Programming cable for Hokuyo



Programming cable for Hokuyo PB9.



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


20

Programming Cables

Programming cable for Sick sensor


PPI cable for S7-224 XP



Programming cable for SIEMENS S7-224XP.


Programming cable for Siemens Logo! control



Programming cable for SIEMENS Logo.



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


Article number:


Programming cable for SICK S-300.

21

Extensions

AGV Multimonitor for all FH - Drive units

Article number: FCU-SV02

Functions:

· Change the predefined speed levels

· Indication of the current speed levels

· Indication of the current battery voltage


Melody box

Article number: FCU-M39AM


· Plays an acoustic warning melody during driving. · Volume and melody are adjustable.



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


22

Extensions

Battery charge status display 24 Volt


SNS sensor

Article number: FCP-SNSS1


Programming cable for SIEMENS S7-224XP.


Battery charge status display 12 Volt

Article number: FCP-BDES


Battery charge status display for 12 Volt systems.



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


Article number: FCP-BDES 24


Battery charge status display for 24 Volt systems.

23

Course Control

CREFORM RFID-Course control

Article number: CT-SCB-A24-UPD-CC


· Update package for standard safety box

CT-SCB-A24 STD to CREFORM Course Control

· Both articles are needed for each AGV unit · 79 different courses with 99 different function

commands possible

Single components:

CT-7089 RS-232 to RS-485 converter for RFID-Antenna

CT-4011 RFID-Transponder antenna

· RFID-Transponder required

RFID-Transponder



· RFID-Transponder 125KHz

· Placed in a counter-bore in the floor · Course control required

Unit price: on request

Total system price: on request

CT-7089

CT-4011


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


* Price is valid only in connection with standard safety box CT-SCB-A24-STD. Cost of special varieties on request.

24

Extensions

FTF remote control start 12/24V

Article number: CT-FTF-RC


· AGV remote start by means of remote control from

a special stopping point.

The remote control is also available separately.

CT-7431 Remote control

Unit price: 24,30€


CT-7431


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


25

Decouplings

Automatic Decoupling 1

Article number: ES-070720


· Option for Pin coupling on trailers

· Automatic decoupling process, for trailers, with magnetic tape commands.


Automatic Decoupling 2 Variant 1




Automatic Decoupling 2 Variant 2

Article number: CT-7269B


· Option for spring shafts on trailers




* When decouplings are mounted at a later date a change of the technical programming is necessary. Costs on request


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


26

WLAN Communication

Power cable


Siemens communication processor



Ethernet module for Siemens S7-224XP.


Götting WLAN module



WLAN module for communication with external controls / sensors.



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88




Power cable for Götting WLAN module (CT-7321).

Antenna cable




Cable for connecting the antenna to the

Götting WLAN module (CT-7321).

Antenna




Antenna for WLAN communication for Götting WLAN module (CT-7321).

27

Replacement parts for AGV drives

Brushes


Steering motor

Article number: FCP-M3550


Steering motor for all types.


Drive motor

Article number:

FCM-MC9150BE for FH-A30035

FCM-MC15F for FH-A50034, FH-B50066

FCM-MC30F for FH-A25068, FH-A35068

FH-B35090, FH-D25130


FCM-MC9150BE (12 Volt DC, 90 Watt) FCM-MC15F (24 Volt DC, 120 Watt) FCM-MC30F (24 Volt DC, 120 Watt)

Total price:

FCM-M9150BE on request FCM-MC15F on request FCM-MC30F on request


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


Article number: FCM-B0616SET


Replacement brushes for model range FH 24 Volt.

28

Battery / Accessories

EXIDE battery charger for 24 Volt AGV


EXIDE gel battery 120 Ah


Single components:

SP-120GE EXIDE gel battery 120 Ah

CT-4049 Battery cable including CREFORM

safety battery connector and

battery terminals

2x CT-7463 Protecting cap


EXIDE battery charger for 12 Volt AGV



· Special 12V battery charger for an 8-hour charging

time

· 1 Battery terminal including

CREFORM safety battery connector

Function:

· For charging the EXIDE gel battery 120 Ah



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88





time

· 2 Battery terminals including


Function:

· For charging the EXIDE gel battery 120 Ah

29

Battery / Accessories

Banner battery charger for 24 Volt AGV


Banner gel battery 100 Ah


Single components:

CT-7385 Banner gel battery 100 Ah

CT-4049 Battery cable including CREFORM

safety battery connector and

battery terminals

2x CT-7463 Protecting cap



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88





time

· 2 Battery terminals including


Function:

· For charging the Banner gel battery 100 Ah

Banner battery charger for 12 Volt AGV




time

· 1 Battery terminal including


Function:

· For charging the Banner gel battery 100 Ah


30

Magnetic Tape

Magnetic Tape for Surface Laying

Article number: TX-0004 GE


· Magnetic type 15.2 metres per roll

Price per metre: on request

In ground Magnetic Tape

Article number: FCP-TU611


· Can also be used for laying curves



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


31

Magnetic Tape Radii

1000mm Magnetic Tape Radius 30°

Article number: FCP-TR100


· 12 units are needed for a circle (360°)

Price per unit: on request

800mm Magnetic Tape Radius 30°

Article number: FCP-TR80


· 12 units are needed for a circle (360°)



Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


Magnetic Tape Dividing Element

Article number: FCP-WR GE (Right) FCP-WL GE (Left)


· Available in two version, left driving as well as right driving.

· Magnetic track switch for exchanging to another track.


32

Magnetic Tape Protection

Foil Protective Tape

Article number: FCP-TH471GE


· Protective tape on 33 metre rolls

· Colour: Gelb

· Sold by the roll

Price per roll: on request

Textile Protective Tape



· Protective tape on 50 metre rolls

· Colour: Schwarz

· Sold by the roll

Duraflex Protective Tape



· Colour: available in different colours

· Sold by the metre


Price per roll: on request


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


33

AGV-Variants

2. AGV-Description

Steel cased forward driving unit with

SICK-S300.


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


3. AGV-Description

Mobile assembly unit for cockpit production.

1. AGV-Description

AGV tractor unit, constructed with the CRE-

FORM Material Handling System

34

AGV-Variants

4. AGV-Description

AGV with lateral transfer for simultaneous transport of full and empty special work piece carriers.

5. AGV-Description

Cockpit carrier unit for fitting into the

chassis.

6. AGV-Description

AGV with 24 volt scissor lift table and rotary plate for mobile assembly with automatic eleva-tion adjustment by RFID.


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


35

AGV-Variants

7. AGV-Description

Forward and reverse driving AGV for front transfer of replenished and empty transport boxes.


Wolfsburger Str. 10

D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0

Fax +49 (0)561 - 47 59 67 88


9. AGV-Description

AGV for passing under, build with standard

forward driving drive units and course control. Also capable of being used with a traffic

control.

8. AGV-Description

Forward and reverse driving AGV for front transfer of replenished and empty transport boxes.

36

Notes

37

Contact Details

CREFORM

®

CREFORM Technik GmbH I Wolfsburger Str. 10 I D-34225 Baunatal

Tel. +49 (0)561 - 47 59 67 0 I Fax +49 (0)561 - 47 59 67 88


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