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Page 1: Agenda - OSIsoftcdn.osisoft.com/corp/en/media/presentations/2014/... · The facts.. © E&P GAS & POWER DOWNSTREAM USD 87 billion 2012 revenue USD 147 billion of assets 43,860 employees

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Page 2: Agenda - OSIsoftcdn.osisoft.com/corp/en/media/presentations/2014/... · The facts.. © E&P GAS & POWER DOWNSTREAM USD 87 billion 2012 revenue USD 147 billion of assets 43,860 employees

Agenda

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Page 3: Agenda - OSIsoftcdn.osisoft.com/corp/en/media/presentations/2014/... · The facts.. © E&P GAS & POWER DOWNSTREAM USD 87 billion 2012 revenue USD 147 billion of assets 43,860 employees

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Where are we?

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Malaysia

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Our presence

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Source: PETRONAS Annual Report 2012:2 (http://www.petronas.com.my/investor-relations/Pages/annual-report.aspx)

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What we do

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Source: PETRONAS Annual Report 2012:2 (http://www.petronas.com.my/investor-relations/Pages/annual-report.aspx)

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The facts..

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E&PGAS &

POWERDOWNSTREAM

USD 87 billion 2012 revenue

USD 147 billion of assets

43,860 employees worldwide

Incorporated on 17th August 1974

MALAYSIA NOC

Production 2,015 kboe per day

32.6 Bboe discovered resources

E&P

PEX PDP PMU

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Why do we need PI System?

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Diverse operational facilitiesInhomogeneous sources of

operational data

Real-time process data locked

within isolated control systems

Technical performance & business

intelligence reliant on offline data

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Slow response by engineers due to ‘stagnant’ data at

sites

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Reliability Engineers Day 1: Receive notification from offshore.Day 2 - 10: Clarify with operation personnel at site. Request for relevant data for affected operating parameter for one week.Day 10 :See trending and do analysis. If see abnormality, arrange for offshore trip during next mobilization day (Tuesday/ Saturday only)

Optimization Engineers Day 1 - 30: Plug data manually from process data database into excel and make trending for one month.Needs to call operation engineers at sire for data not available in ODC. Normally, operation not able to cater request due to busy activities at site. Day 31: Key in aggregated/calculated operating data and parameters in simulation software.

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Previous information flow took weeks to obtain data

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Management

ReviewImplementation

Management

Endorsement

Report

incident by

OT

Perform Analysis

& Investigation

Identify investigation

report

Equipment

investigation

Investigation report &

finding

Further

investigation

Yes

Recommended

actionNo

Request

support from

HQ

Management

Review

Implementation of

recommended

action

Engineers in office take up to three weeks to get

the info and provide support (including travel time)

Generate Report &

ReviewEvent / Incident

Report review

by FE / RE

Report

verify by

OIM

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Current PI System status in PETRONAS E&P

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PMO13

PMO20

PMO15

PMO21 PMO14

PMO12

PMO11

PMO7

PMO9

PMO8

PMO10

PMO1

PMO2

PMO3

SKO10

SKO8

SKO14 SKO5

SKO3 SKO9

SKO1

SKO2

SKO4

SKO7 SKO6

SKO20

SKO12

SKO19 SKO15

SKO18

SKO17

SKO16

SBO8 SBO7

SBO6

SBO4

SBO5

SBO3

SBO1

SBO 2

SBO9

PMO22

PMO23 PMO19

PMO18 PMO24

PMO6

PMO4 PMO5

PMO16

PMO17

SKO11

SKO13

Completed

Due to complete in 2014

After 2015

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Overall PI System Architecture

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PI WebParts

PI WebParts

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Site PI System Architecture

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PI WebParts

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Cyber Security Architecture

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DMZ Zone (Layer 3.5)

Communication from both layers are not

directly but via PI Server

Port 5450

Only port 5450 is allowed, for PI Server

communication

One Way Communication

Only data from control network to flow to

corporate network and not vice versa

Security

Security is advised, audited and

approved by PETRONAS ICT Group

Security

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OSIsoft Products and Services Employed

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• PI Interface

• PI Interface for OPC DA

• PI Interface for Modbus

Ethernet

• PI to PI Interface

• PI Notifications

• PI Server

• PI System Management Tools

(PI SMT)

• OSIsoft vCampus

• OSIsoft YouTube Learning

Channel

• OSIsoft Users Community

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New information flow; data is available anytime,

anywhere

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Management

ReviewImplementation

Management

Endorsement

Eng. at VO & CHO closely

monitor the equipment

from onshore

Perform Analysis

& InvestigationReal / Near Time Equipment Monitoring

Indentify investigation

report

Equipment

investigation

Investigation report &

finding

Further

investigation

Yes

Recommended

actionNo

Eng. take action when the

equipment trending are not

as per agreed parameter

Management

Review

Implementation of

recommended

action

• Earliest Warning or Failure can be detected before the

equipment failure and the mitigation action can be

planned.

• To avoid unplanned equipment/shutdown at the

offshore platform

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Safety Operating Limit and Critical Operating Limit

using PI WebParts

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Critical Operating Limit Monitoring using Excel

PI DataLink

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Troubleshooting made easy and accurate!

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Solution Results and BenefitsBusiness Challenge

PZAHH 101A has been put on

bypass due to several platform

Process Shutdown (PSD)

Historical data for PT 1000

from April 2012 to May 2013

was extracted from PI System

“PI System is a vital tool for every

engineers to properly perform their role

in the dynamic oil & gas world.”C Sathya Murthi, Staff Engineer

(Process)

Reduced 5 unplanned

shutdowns in 2013

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PI System deployment status

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Pre2010

2011 2012 2013 2014 2015

2 35

8

31

46

Number of PI Tags Installed

Pre2010

2011 2012 2013 2014 2015

10000 15000 3500085000

500000

800000

PI System: Number of Assets Deployed

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High Level Roadmap

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Phase 1

FY13

Phase 2

FY14

Phase 3

FY15 onward

• Establishment of

PI System Blueprint

• PI System

Implementation of

several assets following

proposed standard

• Establishment MSSA

• PI System

Implementation for

more assets following

proposed standard and

lesson learnt

• Implementation of

PI Asset Framework,

PI ACE and

PI Coresight

• Study on the design and

propose enhancement

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PI System Maturity Chart

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Asset Implementation

Reporting and Graphics

Reporting, Asset Framework and Web

Mobile and Calculation Automation2015

2014

2013

2012

PI ProcessBookPI ProcessBook

PI WebParts

PI WebParts

PI DataLink

PI DataLink

PI DataLink

PI Asset Framework

PI Asset FrameworkPI ACE

PI Coresight

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Automate the information flow to give engineers more time to make the world!

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Musreen Azwan Mustafa• [email protected]

• Instrumentation Engineer

• PETRONAS

Nurhazlin Mat Musak• [email protected]

• Instrumentation Engineer

• PETRONAS

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