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TRANSCRIPT
Agenda
About Us
Biomass Potential
Biogas as Biomass-Fuel Displacement
Benefits of an Integrated Biogas System
Operational, Construction & Maintenance Advantages
Successful Case Studies
About Us
• Established in 1907 as a traditional Steel Fabricators
• Merged with the Water Industry in 2003 with current directors and owners
• Additional offices opened locally to the workshop in 2005
• In 2008 moved into Far East market
• Over 100 years of continuous trading and growth founded on excellent reputation for quality service
• Evolving from a traditional steel fabrication background to be the leading contractor for AD and Biogas infrastructure
• Over 120 skilled personnel employed through proposals, engineering, manufacturing and site installations
• Head office near Manchester, United kingdom, a modern 15,000ft² manufacturing facility with a 10,000ft² expansion in June 2011
Key Client Partnerships
We have built in most continents: Europe, UK, North America, Australasia, Asia, Africa
Our Footprint
Source: The Star 11 Feb 2012 (http://biz.thestar.com.my/news/story.asp?file=/2012/2/11/business/10673037&sec=business)
Biomass Potential in Malaysia
No. Data Estimated Amount
1 Oil Palm Planted Area in 2009 4.69 M hectares
2 Estimated Oil Palm Front (OPF) 44.84 M tonnes
3 Estimated Empty Fruit Bunch (EFB) 6.93 M tonnes
4 Estimated Oil Palm Trunk (OPT) 13.97 M tonnes
5 Estimated Oil Palm Shell 4.21 M tonnes
6 Estimated Mesocarp Fibre 7.29 M tonnes
Source: A Renewable Future Driven with Malaysian Palm Oil-based Green Technology, page 5, Journal of Oil Palm & The Environment 2011, 2:1-7 doi:10.5366/jope.2011.01
Biomass Fact Sheet for the Malaysian Palm Oil Industry
No. Data Estimated Amount
1 Estimated POME 60.3 M tonnes
2 Estimated Biogas Production Biogas production is 28 m3 for every m3 of effluent*
1,688 M m3
3
Estimated Total Power Output Assuming power plant operating 300 days/year or 7,200 hours/year: 1.97 M MWhr/7200 hr = 274 MW*
274 MW
Source: A Renewable Future Driven with Malaysian Palm Oil-based Green Technology, page 6, Journal of Oil Palm & The Environment 2011, 2:1-7 doi:10.5366/jope.2011.01
Biogas Potential from POME Fact Sheet for the Malaysian Palm Oil Industry
*Notes: by MPOB standard
Biogas as Biomass-Fuel Displacement
Use of Biogas:
1. Fuel for boiler
2. Power generation via CHP
3. Flared for CERs
4. Sold back to national grid via Feed-in-Tariff (FiT) System
Biomass is freed to move up value chain
Commercial Applications of Oil Palm Biomass
Photo source: http://www.eco-business.com/news/centre-for-oil-palm-biomass/
Wood Panel
Products
Animal Feed
Pulp &
Paper
Wood Plastic
Composites
Fuel
Fertiliser
Food
Activated Carbon
Conventional Process Layout
BIODOME Gas Holder Biogas Buffer/Storage
GFS Digester with Fixed Roof Digestion
& Biogas production
Flare Stack Excess gas
CHP Plant Gas usage
Heat
Power
Pressure
Heat
Power
No concrete base required, no additional pipe work, space saving and no steel roof on tank.
Generally this option will save minimum $100,000.00 on an AD plant.
Integrated Biogas Layout
Significantly reduced CAPEX price
Further reduced project footprint
Benefits of an Integrated Biogas System
• Double membrane gas holders
• Manufactured by the world leader in
Double Membrane technology to stringent safety standards
• Available as stand alone systems or rim mounted onto existing storage/digestion tanks
• Each system specifically designed to meet process and environmental requirements
• Rapid on site installation using specially trained teams
The outer membrane is a permanently inflated structure. The membrane is inflated by the use of the electrically operated blowers.
BIODOME System – Operational Advantages
• When gas production exceeds the rate of use, the internal membrane rises
• When gas usage exceeds the rate of production, the internal membrane falls
• The air pressure inside the air compartment maintains the system pressure
BIODOME System – Operational Advantages
External Membrane
Air Inlet Nozzle
Air Support Blowers
‘Y’ Piece
Over- / Under- Pressure Relief Valve
Viewing Port
BIODOME System – Engineering Overview
Vitrium® Glass-Fused-To-Steel Technology
• High voltage testing, Defect free – No repairs. Rapid installations in even the
most remote areas.
• In-House factory coated solutions, fully tested to meet industry standards
globally.
• Coatings for ph1-14 and/or high temp.
• Many Years of experience in AD solutions matching coatings &
specification to tailor meet the design requirements.
• High Performance Coatings which have Proven Documented Quality.
• Long life, low maintenance solution.
• Blast – steel shot/grit for critical ideal adhesion profile
• EdgeCoat™ thermally applied stainless steel edge coating
• Proprietary glass frit particle sizing process to yield optimum glass structure and coverage
• Precise robotic spray application of glass slurry. (Two application and drying cycles)
• 3-Coat, 1- Fire process in state-of-the-art enameling furnace with precise heat controls at 1500 F
• Hi-voltage holiday test – 100% of sheets
• In-House QC Lab performing tests
on each lot to ensure quality and long term durability
Vitrium® Glass-Fused-To-Steel Technology
Foundation Preparation and Casting Setting of the Lifting Jacks
First Ring of the Tank Installed All Connections are Bolted
Rapid Installation in Remote Areas + Safety in Built
The tank is jacked in stages & the next ring constructed at ground level
Increase safety and rapid build time achieved through the modular build
Rapid Installation in Remote Areas + Safety in Built
Benefits of an Integrated Biogas System
Maintain operational performance
Suitable for all types of climate & weather conditions
Greater flexibility with design
Easy access to remote sites
Safety in operations
Low maintenance
Safety in construction & operations
Short construction time
Competitively priced
DISPLACEMENT OF BIOMASS AS FUEL TO MOVE IT UP VALUE CHAIN IS KEY
Regional Head Office
Malaysia
Regional Offices
- Indonesia
- Vietnam
- Singapore
- India
www.biodome-asia.com
Contact Us