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Aeroquip®
Convoluted Teflon® Hose
Combines the routing flexibility of light weight rubber hose with the temperature range and fluid compatibility of Teflon® hose.
2 EATON Aerospace Group TF100-21D April 2013
EATON Aerospace Group TF100-21D April 2013 3
AE641 Hose, AE441/AE443 Hose, AE541 Hose & AE841 Hose Design Features 2 - 3
Flared Fittings 4
Hose Assemblies/Swivel Flared to Swivel Flared 5
Flareless Fittings 6
Hose Assemblies/Swivel Flareless to Swivel Flareless 7
Assembly Hose Part Number Information 8
Table of Contents
4 EATON Aerospace Group TF100-21D April 2013
Design Features
• Increase flexibility — excellent for use where a tight bend radius is required
• Lightweight
• Crimpfittingdesignpro-vides excellent retention and sealing characteristics
• Operatingtemperatures: -65ºF to +400ºF
(-54ºC to +204ºC)
• TSOC53a,TypeAandTypeCandTSOC75, TypeII-A-S/Papprovals
• Availablewithintegral siliconefireprotectioncover and integral polyesterchafeguard
• Availableinwidesize range, -4 through -32
• QualifiedtoAS620 and AS1055
• Availablewithflaredandflareless style end fittings (mates with AS4395 and AS33514 end connections)
• ContactEatonforotherendfittingdesignoptions.
Construction: Convoluted Teflon inner tube with conductive innerliner.Corrosionresistantstainless steel wire braid reinforcement.
Application: Hydraulic return, fuel, engine oil and coolant lines foraircraftandgroundsupportapplications.
Operating Temperature Range: -65ºF to +400ºF (-54ºC to +204ºC)
Basic Specification: AS620; TSOC53a,TypeA;TSOC75,TypeII-A-S/Papprovals.
AE641 Hose
Construction: AE641 hose overlaid with a blue braided chafeguard cover of tough polyesteryarn.
Application: Hydraulic return, fuel, engine oil and coolant lines foraircraftandgroundsupportapplications.
Operating Temperature Range: -65ºF to +300ºF (-54ºC to +149ºC)
Basic Specification: AS620 standardswiththeexceptionofuppertemperaturerangelimits;TSOC53a,TypeA;TSOC75,TypeII-A-S/Papprovals.
AE541 Hose
Construction: AE641 hose with an integral cover of silicone rubbercompound.
Application: Hydraulic return, fuel, engine oil and coolant lines foraircraftandgroundsupportapplications.
Operating Temperature Range: -65ºF to +400ºF (-54ºC to +204ºC)
Basic Specification: AS620; AS1055,TypeIIb,ClassB; TSOC53a,TypeCandTSOC75,TypeII-A-S/P-Fapprovals.
AE441/AE443 Hose
Construction: AE641 hose overlaid with a thin wall integral cover of silicone rubber compound.
Application: Hydraulic return, fuel, engine oil and coolant lines foraircraftandgroundsupportapplications.
Operating Temperature Range: -65ºF to +400ºF (-54ºC to +204ºC)
Basic Specification: AS620; AS1055,TypeIIb,ClassB; TSOC53a,TypeC;TSOC75,TypeII-A-S/P-Fapprovals.
AE841 Hose
EATON Aerospace Group TF100-21D April 2013 5
Design Features
Minimum Bend Radius Comparison
Hose Dimensions and Performance Data
HOSE FITTING
AE641 Hose O.D.(Max.)
AE441 Hose O.D.(Max.)
AE443 Hose O.D.(Max.)
AE841 HoseO.D.(Max.)
AE541 HoseO.D.(Max.)
HoseI.D.(Min.)
MinimumBendRadius (inches)
Vacuum Data(max.inchesHg.)
OperatingPressure(PSI/MPA)
Proof Pressure (PSI/MPA)
MinimumBurstPressure(PSI/MPA)
AE641HoseWt. (Lb./In.)(Kgs/M)
AE441HoseWt. (Lb./In.)(Kgs/M)
AE443HoseWt. (Lb./In.)(Kgs/M)
AE841HoseWt. (Lb./In.)(Kgs/M)
AE541HoseWt. (Lb./In.)(Kgs/M)
-4 -6 -8 -10 -12 -16 -20 -24 -32
Alldimensionsininches.
Minimumbendradiusvaluesshownareforstandardoperatingpressures.ContactEatonforreducedbendradiusrecommendationsatloweroperatingpressures.
Hose Size
-4-6-8-10-12-16-20-24-32
1.252.252.883.003.755.006.257.5010.00
2.004.004.625.506.507.3811.0014.00
—
AS620(AE641 Hose)
MIL-H-25579(Conventional Smooth Bore)
ContactEatonforalternativefittingmaterials.
Standard Fitting Material Specifications
Nut—CRES,AMS5639(304)
Wire—CRES,AMS5685(305)
Nipple—CRES,AMS5639(304)forsizes-6through-10
Nipple—CRES,AMS5659(15-5PH)forsizes-12through-32
Socket—CRES,AMS5639(304)
.477 .587 .787 .882 1.092 1.325 1.558 1.820 2.357
.76 .860 1.055 1.150 1.385 1.610 1.840 2.120 —
— — — — — — — — 2.520
.693 .803 1.003 1.098 1.308 1.485 1.774 1.980 —
.532 .640 .840 .950 1.150 1.377 1.625 1.900 2.400
2.75 .355 .520 .600 .790 .990 1.220 1.490 1.980
1.25 2.25 2.88 3.00 3.75 5.00 6.25 7.50 10.00
28 28 28 28 28 28 20 12 5
1000 1000 1000 1000 1000 1000 1000 750 2506,89 6,89 6,89 6,89 6,89 6,89 6,89 5,17 1,72
2000 2000 2000 1800 1800 1800 1800 1500 500
27,58 27,58 24.82 24,82 24,82 24,82 24,82 20,68 6,894000 4000 3600 3600 3600 3600 3600 3000 1000
13,79 13,79 13,79 12,41 12,41 12,41 12,41 10,34 3,45
.008 .008 .013 .017 .026 .032 .040 .050 .066,143 ,142 ,231 ,303 ,463 ,570 ,712 ,890 1,775
— — — — — — — --- .113 2,014.017 .019 .028 .032 .043 .049 .068 .070 —,304 ,341 ,500 ,570 ,770 ,876 1,216 1,240
.022 .025 .035 .041 .055 .068 .075 .090 —,393 ,445 ,625 ,729 ,979 1,214 1,335 1,607
.009 .013 .018 .019 .035 .044 .054 .057 .072,161 ,232 ,329 ,339 ,625 ,786 ,964 1,018 1,286
6 EATON Aerospace Group TF100-21D April 2013
Flared Fittings
Fittingsareorderedbycombininganippleassemblyandsocket.Ordereachbypartnumber.Example:
SocketmustbeorderedunderEaton’spartnumberAE24204/AE33767(lettersizecodeisthesameasnippleassembly).
SocketAE24204(Sizecode:EthroughJ)SocketAE33767(Sizecode:KthroughR)
NippleAssemblyPartNumberSocket Part Number
AE24850G + AE24204G
Nipple Assembly
Max.A
C Nom.D
-4-6-8-10
-12-16-20-24-32
-4-6-8-10
-12-16-20-24-32
-4-6-8-10
-12-16-20-24-32
AE24850EAE24850GAE24850HAE24850J
AE36900KAE36900MAE36900NAE36900PAE36900R
AE25093EAE25093GAE25093HAE25093J
AE37091KAE37091MAE37091NAE37091PAE37091R
AE25092EAE25092GAE25092HAE25092J
AE36902KAE36902MAE36902NAE36902PAE36902R
Hose Size
Min.H
R* ThreadT
HexY
Weight** (lbs.)
Straight
AE24850 E, G, H, J
Straight
AE36900 K through R
AE25093 E, G, H, J
45° Elbow
45° Elbow
AE37091 K through R
90° Elbow
AE25092 E, G, H, J
90° Elbow
AE36902 K through R
1.191.271.411.58
1.671.752.092.192.33
1.751.821.902.15
2.392.503.003.153.47
1.581.631.691.94
2.262.392.903.083.46
.37
.38
.43
.50
.57
.60
.64
.74
.92
.37
.38
.44
.50
.37
.38
.44
.50
.57
.63
.64
.77
.92
————
—————
.389
.479
.509
.573
.625
.682
.802
.8681.032
.770
.9711.0141.176
1.3781.5321.8302.0332.484
.170
.271
.360
.479
.650
.8541.1001.3251.840
.170
.271
.360
.479
.596
.7951.0261.2581.720
.170
.271
.360
.479
.596
.7951.0261.2581.720
————
—————
.375
.500
.500
.625
.844
.9691.1881.3751.750
.375
.500
.500
.625
.844
.9691.1881.3751.750
.4375-20UNJF
.5626-18UNJF
.7500-16UNJF
.8750-14UNJF
1.0625-12UNJ1.3125-12UNJ1.6250-12UNJ1.8750-12UNJ2.5000-12UNJ
.4375-20UNJF
.5625-18UNJF
.7500-16UNJF
.8750-14UNJF
1.0625-12UNJ1.3125-12UNJ1.6250-12UNJ1.8750-12UNJ2.5000-12UNJ
.4375-20UNJF
.5625-18UNJF
.7500-16UNJF
.8750-14UNJF
1.0625-12UNJ1.3125-12UNJ1.6250-12UNJ1.8750-12UNJ2.5000-12UNJ
.56
.69
.881.00
1.251.501.812.132.75
.56
.69
.881.00
1.251.501.812.122.75
.56
.69
.881.00
1.251.501.812.122.75
.16
.10
.17
.22
.35
.48
.711.081.71
.07
.10
.17
.23
.36
.52
.741.101.67
.07
.11
.17
.27
.38
.56
.801.191.98
Alldimensionsininches.
Max.A=Maximumlengthoffitting,includingsocket,whenfittingisassembledonhose.Nom.D=Nominaldropdimensions.Toleranceis±.035”onbenttubefittings.*R=Radiusofelbowmeasuredtocenterline.**Weight=nippleassemblyplussocket(nominal).
.57
.63
.64
.77
.92
EATON Aerospace Group TF100-21D April 2013 7
Hose Assemblies/Swivel Flared to Swivel Flared
-4 thru-32
-4 thru-32
-4 thru-32
-4 thru-32
-4 thru-32
-4 thru-32
A BAE641 Hose Assembly Base No.
AE441 Hose (Silicone Cover) Assembly Base No.
Hose Size
Configurations AE541 Hose (Polyester Chafeguard) Assembly Base No.
AE841Hose (Thin Wall Silicone Cover) Assembly Base No.
Nipple A Part No.
Nipple B Part No.
Straight to Straight
Straight to 45°
Straight to 90°
45° to 45°
45° to 90°
90° to 90°
AE1010556
AE1010557
AE1010558
AE3948
AE3949
AE3950
AE1010565*
AE1010566*
AE1010567*
AE3954*
AE3955*
AE3956*
AE1010573
AE1010651
AE1010652
AE3972
AE3973
AE3974
AE1014077**
AE1014078**
AE1014079**
AE5553**
AE5554**
AE5555**
AE24850(-4 thru -10)
AE36900(-12 thru -32)
AE24850(-4 thru -10)
AE36900(-12 thru -32)
AE24850(-4 thru -10)
AE36900(-12 thru -32)
AE25093(-4 thru -10)
AE37091(-12 thru -32)
AE25093(-4 thru -10)
AE37091(-12 thru -32)
AE25092(-4 thru -10)
AE36902(-12 thru -32)
AE24850(-4 thru -10)
AE36900(-12 thru -32)
AE25093(-4 thru -10)
AE37091(-12 thru -32)
AE25092(-4 thru -10)
AE36902(-12 thru -32)
AE25093(-4 thru -10)
AE37091(-12 thru -32)
AE25092(-4 thru -10)
AE36902(-12 thru -32)
AE25092(-4 thru -10)
AE36902(-12 thru -32)
*ContactEatonfor-32(AE443)hoseassemblypartnumbers. Seepage8forhoseassemblypartnumberinformation.**Notavailablein-32size.
8 EATON Aerospace Group TF100-21D April 2013
Flareless Fittings (NAS 1760)
Distance to Sealing PointSocketmustbeorderedseparatelyunderEaton’spartnumberAE24204/AE33767(lettersizecodeisthesameasnippleassembly).
SocketAE24204(Sizecode:EthroughJ)SocketAE33767(Sizecode:KthroughR)
Nipple Assembly
Max.A
C Nom.D
-4-6-8-10
-12-16-20-24-32
-4-6-8-10
-12-16-20-24-32
-4-6-8-10
-12-16-20-24-32
AE24851EAE24851GAE24851HAE24851J
AE34231KAE34231MAE34231NAE34231PAE34231R
AE25094EAE25094GAE25094HAE25094J
AE36007KAE36007MAE36007NAE36007PAE36007R
AE24981EAE24981GAE24981HAE24981J
AE36008KAE36008MAE36008NAE36008PAE36008R
Hose Size
Min.H
R* ThreadT
HexY
Weight** (lbs.)
Straight
AE24851 E, G, H, J
Straight
AE34231 K through R
AE25094 E, G, H, J
45° Elbow
45° Elbow
AE36007 K through R
90° Elbow
AE24981 E, G, H, J
90° Elbow
AE36008 K through R
1.271.341.521.70
1.881.982.522.502.61
1.841.842.032.36
2.472.913.403.804.09
1.581.531.722.00
2.172.573.093.413.71
.17
.16
.18
.20
.20
.13
.14
.07
.28
.17
.16
.18
.20
.20
.13
.14
.07
.28
.17
.16
.18
.20
.20
.13
.14
.07
.28
————
—————
.484
.540
.606
.736
.739
.9371.051.2741.407
.8991.0001.1491.413
1.4801.9122.2182.6833.012
.170
.271
.360
.479
.646
.8541.0881.3251.808
.170
.271
.360
.479
.596
.7951.0261.2581.720
.170
.271
.360
.479
.596
.7951.0261.2581.720
————
—————
.375
.375
.500
.625
.750
.9691.1881.3751.750
.375
.375
.500
.625
.750
.9691.1881.3751.750
.4375-20UNJF
.5625-18UNJF
.7500-16UNJF
.8750-14UNJF
1.0625-12UNJ1.3125-12UNJ1.6250-12UNJ1.8750-12UNJ2.5000-12UNJ
.4375-20UNJF
.5625-18UNJF
.7500-16UNJF
.8750-14UNJF
1.0625-12UNJ1.3125-12UNJ1.6250-12UNJ1.8750-12UNJ2.5000-12UNJ
.4375-20UNJF
.5625-18UNJF
.7500-16UNJF
.8750-14UNJF
1.0625-12UNJ1.3125-12UNJ1.6250-12UNJ1.8750-12UNJ2.5000-12UNJ
.56
.69
.881.00
1.251.501.812.132.75
.56
.69
.881.00
1.251.501.812.132.75
.56
.69
.881.00
1.251.501.812.132.75
.06
.11
.18
.24
.38
.53
.811.161.81
.05
.11
.20
.27
.42
.57
.841.281.71
.06
.12
.19
.27
.43
.62
.911.381.86
Alldimensionsininches.
Max.A=Maximumlengthoffitting,includingsocket,whenfittingisassembledonhose.Nom.D=Nominaldropdimensions.Toleranceis±.035”onbenttubefittings.*R=Radiusofelbowmeasuredtocenterline.**Weight=nippleassemblyplussocket(nominal).
K=GaugepointlocationperNAS1760
K
.16
.16
.19
.20
.23
.30
.30
.37
.37
.11
.12
.13
.14
.16
.21
.21
.26
.26
.16
.16
.19
.20
.23
.30
.30
.37
.37
EATON Aerospace Group TF100-21D April 2013 9
Hose Assemblies/Swivel Flareless to Swivel Flareless (NAS 1760)
AE1010559
AE1010560
AE1010561
AE3951
AE3952
AE3953
AE1010562*
AE1010563*
AE1010564*
AE3957*
AE3958*
AE3959*
AE1010653
AE1010654
AE1010655
AE3975
AE3976
AE3977
AE1014089**
AE1014090**
AE1014091**
AE5565**
AE5566**
AE5567**
AE24851(-4 thru -10)
AE34231(-12 thru -32)
AE24851(-4 thru -10)
AE34231(-12 thru -32)
AE24851(-4 thru -10)
AE34231(-12 thru -32)
AE25094(-4 thru -10)
AE36007(-12 thru -32)
AE25094(-4 thru -10)
AE36007(-12 thru -32)
AE24981(-4 thru -10)
AE36008(-12 thru -32)
AE24851(-4 thru -10)
AE34231(-12 thru -32)
AE25094(-4 thru -10)
AE36007(-12 thru -32)
AE24981(-4 thru -10)
AE36008(-12 thru -32)
AE25094(-4 thru -10)
AE36007(-12 thru -32)
AE24981(-4 thru -10)
AE36008(-12 thru -32)
AE24981(-4 thru -10)
AE36008(-12 thru -32)
*ContactEatonfor-32(AE443)hoseassemblypartnumbers. Seepage8forhoseassemblypartnumberinformation.**Notavailablein-32size.
-4 thru-32
-4 thru-32
-4 thru-32
-4 thru-32
-4 thru-32
-4 thru-32
A BAE641 Hose Assembly Base No.
AE441 Hose (Silicone Cover) Assembly Base No.
Hose Size
Configurations AE541 Hose (Polyester Chafeguard) Assembly Base No.
AE841Hose (Thin Wall Silicone Cover) Assembly Base No.
Nipple A Part No.
Nipple B Part No.
Straight to Straight
Straight to 45°
Straight to 90°
45° to 45°
45° to 90°
90° to 90°
10 EATON Aerospace Group TF100-21D April 2013
Hose Assembly Part Number Information
Assembly LengthAssembly length is measured from sealing surface to sealing surface.Whendefiningthepartnumberlength,measurethelengthfromgaugepointtogaugepointofNAS1760flarelessfittings.The“K”dimensionsonpage6showthe difference between overall length and length to gauge point.Withelbowfittings,themeasuringpointistheintersection of the centerline of the elbow with the face of the sealingsurface.
Assembly Length Tolerances
Uptoandincluding18inches: ±.125
Above 18 inches, to andincluding36inches: ±.250
Above 36 inches, to andincluding50inches: ±.500
Above50inches: ±1% of length
Rotational Angle MeasurementOnassemblieswithanelbowfitting on each end, measure therotationangleasshown.The index angle will follow the basicstylehoseassemblypartnumberindicated(seeexamplefor“doubleelbow”assemblies).In all cases, the angle should beexpressedin3digits.Forexample,35°shouldbewrittenas035.Iftheangledesiredis0°,specify000.
Hose AssembliesToproperlyspecifythecorrecthoseassembly,usethesimplenumberingsystembelow.Straightandsingleelbowassembliesareidentified by the number beginning with AE101 and double elbow assemblies are identified by a number beginning with AE39XX or AE55XX.Anyassemblycanbeorderedusingthesenumbers.
Examples:
Straight and Single Elbow Hose Assemblies
AE101XXXX G 0184
Basenumberforallstraight and single elbow assemblies
SizeCode(seebelow)
Assembly length, in inches, always four digits; last digit indicates fractional length in 1/8’s of aninch.
Double Elbow Hose Assemblies
AE39XX G 0184 -035
Basenumberforall double elbow assemblies.
SizeCode(seebelow).
Assembly length, in inches, always four digits; last digit indicates fractional length in 1/8’s of an inch.
Elbowpositionangle,expressedinthreedigits.
HoseDashSize 4 6 8 10 12 16 20 24 32
LetterCode E G H J K M N P R
EATON Aerospace Group TF100-21D April 2013 11
FAILUREORIMPROPERSELECTION,USE,ORASSEMBLYOFTHEPRODUCTSANDCOMPONENTSFORAPPLICATIONSDESCRIBEDHEREINCANRESULTINPOSSIBLEPROPERTYDAMAGE,PERSONALINJURYORDEATH.This document and any other related information from Eaton® Aeroquip® or its affiliates and authorizeddistributors,provideproductoptionsforconsiderationbyUsershavingtechnicalexpertisewiththeseproducts.Due to the wide variety ofapplicationsandoperatingconditionsfortheseproductsandcomponents,theUserissolelyresponsibleformakingthefinalselectionoftheproductsandensuringthatallperformance,safety and warning requirements fortheUser'sintendedapplicationaremet.Eaton®Aeroquip® recommends that Eaton® Aeroquip® hose, fittings orassemblyequipmentmustbeused only with other Eaton® Aeroquip® hose, fittings or assemblyequipment,andEaton
Aeroquipand/oritsaffiliatesdisclaim any obligation or liability (including all incidental and consequential damages)to the extent Eaton® Aeroquip® hose, fittings or assembly equipmentisusedwithanyothermanufacturer'shose,fittingsorassemblyequipmentorintheevent that Eaton®Aeroquip® recommendedprocessesandproductinstructionsforhoseassembliesarenotfollowed.Theproductsdescribedherein,includingproductfeatures,specifications,designs,andavailability are subject to change atanytimewithoutnotice.
Copyright©2013EatonTeflon® is a registered trademark of DuPontAll Rights ReservedCopyingorEditingisForbiddenFormNo.TF100-21D(SupersedesAA42A)April2013
Eaton Aerospace Group Fluid & Electrical Distribution Division 300 South East Avenue Jackson, Michigan 49203-1972 Phone: (517) 787 8121 Fax: (517) 789 2947
EatonAerospaceGroup9650JeronimoRoadIrvine, California 92618Phone:(949)4529500Fax:(949)4529555www.eaton.com/aerospace