advantium 2 plus4 the advantium 2 plus provides output signals to indicate the state of the various...
TRANSCRIPT
ADI 9510-B
Advantium 2 Plus
Alarm
INSTALLATION AND OPERATING INSTRUCTIONS
Carefully Read These Instructions Before Operating Carefully Read These
Controls Corporation of America 1501 Harpers Road • Virginia Beach, VA 23454
Telephone 1-800-225-0473 or 757-422-8330 • Fax 757-422-3125 www.concoa.com
November 2009
Revision B
i
SAFETY
BASIC SAFETY PRECAUTIONS MUST BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK OR INJURY.
• Connect the Advantium 2 Plus to the correct line voltage. A label on the product
identifies what voltage it is wired for. CONNECTION TO AN INCORRECT
VOLTAGE CAN CAUSE SERIOUS DAMAGE TO THE PRODUCT AND WILL
VOID ANY WARRANTY.
• While the Advantium 2 Plus Alarm is dust and moisture resistant, it is NOT water-
proof or completely sealed. It should be installed where it will not be subjected to
rain or high concentrations of dust. Never pour or spray liquids directly onto the
product.
• Install the Advantium 2 Plus where the ambient temperature range is between 0° F
and 140° F.
• THIS PRODUCT IS NOT INTENDED FOR USE IN EXPLOSIVE
ENVIRONMENTS.
• DO NOT INSTALL THIS PRODUCT IN ANY HAZARDOUS ENVIRONMENT.
• If product appears damaged in any way, do not use and request service from
CONCOA.
USER RESPONSIBILITY
Service to this product should only be performed by CONCOA or an authorized
CONCOA agent. Requests for service may be made through CONCOA CUSTOMER
SERVICE at 1-800-225-0473. Written requests may be made using CONCOA’s FAX
number at 1-757-422-3125 or CONCOA’s E-MAIL at [email protected]
CONCOA accepts no responsibility for damage or injury if this product is modified in
any way.
CONCOA assumes/accepts no liability or responsibility for damage to individuals or
equipment that may occur when using this product.
ii
Index
Power Requirements ............................................................................................................1
Alarm Relay Specifications .................................................................................................1
Understanding Alarm Operation..........................................................................................2
Mounting Requirements.......................................................................................................5
Installation Instructions........................................................................................................5
Connecting Alarm to Switchover.........................................................................................6
Connecting Alarm Outputs ..................................................................................................7
Setting Remote Alarm Outputs............................................................................................9
Muting Audible Alarm.......................................................................................................11
Enabling Alarm Delay Function ........................................................................................11
Changing Input Signal Polarity..........................................................................................12
Accessories ........................................................................................................................14
Warranty Information ........................................................................................................15
1
POWER REQUIREMENTS
Input Voltage: PN 5750021-01-001 115 VAC 50-60 hz.
PN 5750022-01-001 220 VAC 50-60 hz.
Power Consumption: 5 watts
ALARM OUTPUT RELAY SPECIFICATIONS:
Contacts: Normally Open/ Normally Closed (selectable) Dry Contact
Contact Rating: 24 volts DC @.5 amps Max.
2
UNDERSTANDING ALARM OPERATION
Figure 1
Figure 1 shows the location of the various inputs, outputs and indicators for the alarm.
The Advantium 2 Plus is available in two models. The 5750021 is factory set to operate
on 120VAC 50-60hz, The 5750022 is factory set to operate on 220VAC 50-60hz.
MAKE SURE THAT YOU HAVE THE CORRECT MODEL FOR THE SUPPLY
VOLTAGE YOU WILL BE CONNECTING TO.
An ON/OFF power switch is provided on the bottom of the alarm. The switch must be in
the ON position for the alarm to work.
Input signals coming from the Switchover are connected to the alarm through an 6
position circular connector.
4
The Advantium 2 Plus provides output signals to indicate the state of the various alarms
it is monitoring. These signals are brought out through relay contacts to a 4 position
circular connector. The Advantium 2 Plus is factory set so that these output signals are
brought out through Normally Closed (N.C.) contacts. Having these relays set to
Normally Closed allows for configuring multiple Advantium 2 Plus alarms for remote
locations as needed.
These contacts can be changed, if needed, to Normally Open. Refer to the section in this
manual “Changing Output Relay Contacts”.
Figure 1 shows a view of the front panel. It is laid out with two status lights on the right
side representing the Left Inlet, and Right Inlet alarm outputs originating from the
Switchover. The two System Status indicator lights are bi-colored LEDs. This means
that the same light can be turned ON as either a green indicator or a red indicator. A
green LED indicates a normal condition while a red LED indicates an alarm condition.
In the center of the front panel is an audible transducer. This transducer is used to
provide an audible indication of an alarm condition. In the upper right portion of the
front panel is a button labeled “alarm silence”. This button allows the operator to silence
the audible alarm even though an alarm condition still exists. This audible alarm can be
disabled if desired. Refer to the Section “Muting Audible Alarm” for instruction on how
this is done.
The Advantium 2 Plus supplies a +12vdc signal brought out to the Input connector that
serves as a common supply voltage for the pressure gauge switches on the CONCOA
Switchover. The pressure switch contacts are normally closed (N.C.). The Advantium 2
Plus uses the Normally Closed (N.C.) contact signals from the CONCOA Switchover to
determine the state of the alarms monitored by the switchover.
If there are no alarm conditions, the Advantium 2 Plus will turn ON the green indicator
next to the status being monitored.
The pressure switch contacts inside the switchover representing a specific alarm
condition such as “Left Inlet Alarm” open when that alarm condition occurs. This
“open” is sensed by the Advantium 2 Plus alarm. The response from the Advantium 2
Plus is to change the color of the indicator next to the status from Green to Red. At the
same time, if enabled, the audible buzzer in the Advantium 2 Plus will begin to beep in a
pulsing fashion. In addition, a set of contacts representing this alarm condition will open
in the output section of the Advantium 2 Plus alarm. Both the change in LED color and
the audible alarm will be delayed by 40 minutes if the “Delay Alarm” feature is enabled.
5
MOUNTING REQUIREMENTS
Figure 3
INSTALLATIONS INSTRUCTIONS
Included with the Advantium 2 Plus Alarm are four (4) screws and wall anchors. If using
the wall anchors drill a 1/8” hole in each of the four locations of the mounting holes of
the alarm. The alarm enclosure or the template provided may be used. Place the wall
anchors into the wall and attach the alarm using the screws provided.
Attach the output cable from the Switchover to the Input of the alarm. If using the output
of the alarm to connect to another alarm or system, attach the output cable at this time.
Plug the alarm into the appropriate power. Turn alarm ON by turning the Power switch
on the bottom of the alarm to the ON position and test the system. The system may be
tested once it is connected to the switchover by dropping the inlet pressure on each side
of the switchover to below the trip point set on each pressure gauge. Refer to the
operator’s manual for the switchover to learn how to set the trip point.
6
CONNECTING ALARM TO SWITCHOVER
The Advantium 2 Plus Remote Alarm is designed to interface to CONCOA’s
Switchovers. The 6-pin remote alarm interface connector is located at the bottom of the
Advantium 2 Plus Alarm enclosure (See Figure 1). There are two ways to connect the
product to a switchover. Ready made cable assemblies for connecting the Advantium 2
Plus Alarm to a switchover are available from the factory. Contact your local CONCOA
Distributor or call 1-800-225-0473 for information. The other option is to build your
own cable assembly to connect the two devices. For convenience, a mating 6-pin
connector is provided to use in building this cable assembly. The switchovers also come
with a mating connector that is used to attach to the switchover side of the cable
assembly. The recommended cable for this assembly is 22 AWG, 6-conductor stranded
wire (Alpha # 1176C or equivalent). The length of this cable should be limited to 1500
feet.
Cut the 6-conductor cable to length. Remove the outer jacket of the cable to expose
approximately 3/4 inch of the internal conductors on both sides of the cable. Strip away
1/4-inch of the insulation on each of the conductors.
On the 6-pin connector, slide the protective cover, cable retainer, and locking nut over the
end of the cable as shown in Figure 4.
Figure 4
Figure 5
7
Using the pin assignments shown in Table 1 and the connector views in Figure 4 and
Figure 5, solder the wires to the appropriate pins. After soldering is complete, slide the
locking nut over the connector body. Snap the cable retainer into the body and then slide
the protective cover over the cable retainer.
Table 1— Remote Alarm Pin Assignments
Switchover Pin Number
5750021/5740022 Alarm Pin Number
Function
1 1 Left Inlet Status
2 2 Left Alarm.
3 3 +12v (provided by the remote alarm)
4 4 Right Inlet Status
5 5 Right Alarm.
6 6 Ground (provided by the remote alarm)
CONNECTING ALARM OUTPUTS
The Advantium 2 Plus provides output signals corresponding to the alarm conditions that
it senses. These signals are presented through relay contacts and are brought out to a 4
pin circular connector on the bottom of the alarm. A mating 4 pin connector is provided
to allow for connecting the alarm to other equipment. Pre-made cables are also available.
Contact your local CONCOA Distributor or call 1-800-225-0473 for information. The
relay contacts are configurable. They are factory set as Normally Closed (N.C.) but may
be changed to Normally Open (N.O.) if needed. Refer to the Section “Setting Remote
Alarm Outputs” in the manual for the procedure.
The recommended cable for making an output cable assembly is 22 AWG, 4-conductor
stranded wire (Alpha # 1174C or equivalent). The length of this cable should be limited
to 1500 feet.
Cut the 4-conductor cable to length. Remove the outer jacket of the cable to expose
approximately 3/4 inch of the internal conductors on both sides of the cable. Strip away
1/4-inch of the insulation on each of the conductors.
On the 6-pin connector, slide the protective cover, cable retainer, and locking nut over the
end of the cable as shown in Figure 6.
Using the pin assignments shown in Table 2 and the connector views in Figure 6 and
Figure 7, solder the wires to the appropriate pins. After soldering is complete, slide the
locking nut over the connector body. Snap the cable retainer into the body and then slide
the protective cover over the cable retainer.
8
CONNECTING ALARM OUTPUTS (cont.)
Figure 6
Figure 7
Table 2— Remote Alarm Output Pin Assignments
Alarm Output Connector Pin Number
Function
1 Left Inlet Alarm
2 Right Inlet Alarm
3 +12v (provided externally)
4
9
SETTING REMOTE ALARM OUTPUTS
The output signals from the Advantium 2 Plus are brought out of the alarm through relay
contacts. These contacts are set as Normally Closed (N.C.) FACTORY DEFAULT. The
relay contacts can be reconfigured as Normally Open (N.O.) . To change the relay
configuration perform the following steps:
1. Turn AC power switch OFF and unplug the alarm from AC power.
2. If the alarm is anchored to a wall remove the four screws holding it to the wall to
gain access to the back of the unit.
3. Separate the front and back of the unit by loosening the 4 screws located on the
rear of the enclosure.
4. Figure 8 shows the location of the jumpers on the circuit board for setting the
contacts.
5. Using Table 3 and Figure 8 set the jumpers to the desired contact arrangement.
6. Reattach the two sections of the enclosure with the screws previously removed.
7. Re-attach/attach the alarm to the wall with the 4 screws and the wall anchors
provided
8. Make the necessary connections to the alarm and plug the alarm cable into the
alarm connector on the bottom of the cabinet.
9. Plug the alarm back into the AC power. Turn AC power switch ON.
Table 3
Jumper Function
J2 Left Inlet Alarm
J4 Right Inlet Alarm
10
Figure 8
11
MUTING AUDIBLE ALARM
It is sometimes desirable to silence the audible alarm on the Advantium 2 Plus. This can
be accomplished by turning OFF the audible alarm switch inside the alarm. FACTORY
DEFAULT IS ON. To turn OFF the audible alarm perform the following steps:
1. Turn AC power switch OFF and unplug the alarm from AC power.
2. If the alarm is anchored to a wall remove the four screws holding it to the wall
to gain access to the back of the unit.
3. Separate the front and back of the unit by loosening the 4 screws located on
the rear of the enclosure.
4. Using Figure 9 locate SW2 switch 3 and turn it OFF.
5. Replace back cover using the previously removed screws.
6. Re-attach the alarm to the wall using the previously removed screws.
7. Plug the alarm back into AC power.
8. Turn alarm ON by turn the power switch on the bottom of the alarm to the ON
position.
9. Test unit.
ENABLING ALARM DELAY FUNCTION
The Advantium 2 Plus has a built in alarm delay feature. This feature, when set, will
delay both the visual and audible alarm signals for a period of 40 minutes. The
Advantium 2 Plus alarm is shipped from the factory with the Alarm Delay feature shut
OFF. If you wish to enable this alarm delay feature perform the following steps:
1. Turn AC power switch OFF and unplug the alarm from AC power.
2. If the alarm is anchored to a wall remove the four screws holding it to the wall
to gain access to the back of the unit.
3. Separate the front and back of the unit by loosening the 4 screws located on
the rear of the enclosure.
4. Using Figure 9 locate SW2 switch 1 and turn it ON.
5. Replace back cover using the previously removed screws.
6. Re-attach the alarm to the wall using the previously removed screws.
7. Plug the alarm back into AC power.
8. Turn alarm ON by turn the power switch on the bottom of the alarm to the ON
position.
9. Test unit.
12
CHANGING INPUT SIGNAL POLARITY
The CONCOA Switchovers provide a normally ‘ON’ signal to the alarm inputs when a
switchover is operating properly. If an alarm condition occurs, this signal turns from
‘ON’ to ‘OFF’. It is possible to change how the alarm interprets the inputs if for some
reason the outputs of the switchover are configured as Normally Open (N.O.). Under
normal circumstances there should be no reason to change the input polarity. NOTE:
CHANGING THIS INPUT SIGNAL POLARITY WILL CAUSE THE ALARM TO
FUNCTION IMPROPERLY IF IT IS USED WITH A CONCOA SWITCHOVER.
FACTORY DEFAULT IS NORMALLY CLOSED (N.C.) .To change the inputs so that
an input is ‘OFF’ when there is no alarm and ‘ON’ when an alarm occurs perform the
following steps:
1. Turn AC power switch OFF and unplug the alarm from AC power.
2. If the alarm is anchored to a wall remove the four screws holding it to the wall
to gain access to the back of the unit.
3. Separate the front and back of the unit by loosening the 4 screws located on
the rear of the enclosure.
4. Using Figure 9 locate SW2 switch 2 and turn it ON.
5. Replace back cover using the previously removed screws.
6. Re-attach the alarm to the wall using the previously removed screws.
7. Plug the alarm back into AC power.
8. Turn alarm ON by turn the power switch on the bottom of the alarm to the ON
position.
9. Test unit.
13
Figure 9
Table 4
SWITCH FUNCTION
1 Alarm Delay
2 Input Signal Polarity
3 Audible Alarm Mute
14
ACCESSORIES
Pre-assembled cables for connecting a CONCOA Switchover to the Advantium 2 Plus
Alarm are available from your CONCOA distributor. Refer to the table below for cable
assembly descriptions and part numbers.
Cable Description Part Number
Advantium Input Cable 5295316-xx*
Advantium Input Extension Cable 5295317-xx*
Advantium Output Cable 5295320-xx*
Advantium Interconnect Cable 5295329-xx*
* - Replace ‘–xx’ with cable length. Length is in feet. Choices are -03 (3ft.), -10
(10ft.), -25 (25ft.), -50 (50 ft.), -100 (100ft.)
Example: Order 25 ft. Advantium Input Cable
PN 5295316-25
15
WARRANTY INFORMATION
This equipment is sold by CONTROLS CORPORATION OF AMERICA under the
warranties set forth in the following paragraphs. Such warranties are extended only with
respect to the purchase of this equipment directly from CONTROLS CORPORATION
OF AMERICA or its Authorized Distributors as new merchandise and are extended to
the first Buyer thereof other than for the purpose of resale.
For a period of one (1) year from the date of original delivery (90 days in corrosive
service) to Buyer or to Buyer’s order, this equipment is warranted to be free from
functional defects in materials and workmanship and to conform to the description of this
equipment contained in this manual and any accompanying labels and/or inserts,
provided that the same is properly operated under conditions of normal use and that
regular periodic maintenance and service is performed or replacements made in
accordance with the instructions provided. The foregoing warranties shall not apply if the
equipment has been repaired: other than by CONTROLS CORPORATION OF
AMERICA or a designated service facility or in accordance with written instructions
provided by CONTROLS CORPORATION OF AMERICA, or altered by anyone other
than CONTROLS CORPORATION OF AMERICA, or if the equipment has been subject
to abuse, misuse, negligence or accident.
CONTROLS CORPORATION OF AMERICA’s sole and exclusive obligation and
Buyer’s sole and exclusive remedy under the above warranties is limited to repairing or
replacing, free of charge, at CONTROLS CORPORATION OF AMERICA’s option, the
equipment or part, which is reported to its Authorized Distributor from whom purchased,
and which if so advised, is returned with a statement of the observed deficiency, and
proof of purchase of equipment or part not later than seven (7) days after the expiration
date of the applicable warranty, to the nearest designated service facility during normal
business hours, transportation charges prepaid, and which upon examination, is found not
to comply with the above warranties. Return trip transportation charges for the equipment
or part shall be paid by Buyer.
CONTROLS CORPORATION OF AMERICA SHALL NOT BE OTHERWISE
LIABLE FOR ANY DAMAGES INCLUDING BUT NOT LIMITED TO:
INCIDENTAL DAMAGES, CONSEQUENTIAL DAMAGES, OR SPECIAL
DAMAGES, WHETHER SUCH DAMAGES RESULT FROM NEGLIGENCE,
BREACH OF WARRANTY OR OTHERWISE.
THERE ARE NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND
BEYOND THE WARRANTIES HEREINABOVE SET FORTH. CONTROLS
CORPORATION OF AMERICA MAKES NO WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH
RESPECT TO THE EQUIPMENT OR PARTS THEREOF.
ADI 9510-B
Certified ISO 9001:2000 Controls Corporation of America
1501 Harpers Road Virginia Beach, VA 23454
Telephone 1-800-225-0473 or 757-422-8330 • Fax 757-422-3125
www.concoa.com