advanced controls for material handling · 2015. 5. 21. · products (cont’d) induction...

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Products (Contd) Induction Controller (gap optimizer) is a pre-engineered and packaged motion control product (servo) that supports high speed induction into n:1 merge applications (required for high speed sorting). The product includes: • Complete PLC, I/O, rack, power supply and other control components (Allen- Bradley ControlLogix based) • Drive controllers 1 – n axis • Complete panel/sub-panel components • Standard operator interface and maintenance/service access options • Cables, resolver, drive assemblies • Complete Induction Controller Version 2.4 software package • Operation and maintenance manual Products The Pyramid Controller product line is an established, field proven, PLC (Allen-Bradley Control Logix, SLC & PLC5x) based suite of workplace automation software that provides direct, real-time control of a multitude of material handling equipment (and related processes): Induction Controller Conveyor Controller Sort Controller Conveyor Controller is a comprehensive, pre-engineered library of PLC application software that includes several standardized (but fully configurable) functional modules that support operations such as: Receiving Quality Control Warehouse Storage/Retrieval Picking Packing Returns Shipping/Loading Conveyor Controller also supports a variety of specialty I/O (for most leading manufacturers equipment): Bar Code Scanning RFID Readers/Writers Automatic, In-Motion Dimensioning/Cubing Automatic, In-Motion Weighing Marking/Coding & Vision Other The Conveyor Controller product is one of the most extensive and technically advanced PLC application software libraries in the material handling industry today. Brief Overview As a company, Pyramid was founded in 1994 by a small group of entrepreneurial material handling professionals who share a common business vision: Experience & Expertise Since its inception, Pyramid has implemented 230+ advanced material handling system solutions for over 100 end customers at 200+ locations, both domestic and abroad. As part of its vast project experience, Pyramid has enjoyed the privilege of working extensively with all leading material handling manufacturers (and their equipment) including: Hytrol, Automotion HK Systems, Ermanco FKILogistex (Mathews, Buschman, Alvey) Siemens-Dematic (Rapistan) Gartner, Schonenberger, etc. (GOH) Pyramids control application expertise includes: Sorters (pop-up/swivel, slat/shoe, tilt tray, cross belt, GOH, etc.) Conveyors (accumulation, belt, live roller, etc.) Inductions (high speed servo, inverter, hydraulic/pneumatic clutch) Merges Fluid Loaders/Un-Loaders Palletizers Garment Rail(GOH) Carousel AS/RS AGVS Sort Controller is a pre-engineered sort control product that supports high speed package sorting across multiple sorting technologies e.g. belt, slat/shoe, cross-belt, and sorter manufacturers. The product includes: • Complete Sort Controller Version 1.0 software package • Operation and maintenance manual Pyramid can also provide all control panel, drive and field hardware for the Sort Controller application(s). (Over) …to bring world classsoftware solutions along with industrial computer, network and control technology to the MATERIAL HANDLING marketplace; and, … significantly raise the barrelative to the material handling industrys (and its end customers) expectation for performance, reliability and quality of integrated system solutions. ADVANCED CONTROLS FOR MATERIAL HANDLING Phone: (513) 679-7400 Fax: (513) 679-7415 http://www.pyramidcontrols.com

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  • Products (Cont’d) Induction Controller (gap optimizer) is a pre-engineered and packaged motion control product (servo) that supports high speed induction into n:1 merge applications (required for high speed sorting). The product includes: •  Complete PLC, I/O, rack, power supply and other control components (Allen- Bradley ControlLogix based) •  Drive controllers 1 – n axis •  Complete panel/sub-panel components •  Standard operator interface and maintenance/service access options •  Cables, resolver, drive assemblies •  Complete Induction Controller Version 2.4 software package •  Operation and maintenance manual

    Products The Pyramid Controller product line is an established, field proven, PLC (Allen-Bradley Control Logix, SLC & PLC5x) based suite of workplace automation software that provides direct, real-time control of a multitude of material handling equipment (and related processes):

    •  Induction Controller •  Conveyor Controller •  Sort Controller

    Conveyor Controller is a comprehensive, pre-engineered library of PLC application software that includes several standardized (but fully configurable) functional modules that support operations such as: "  Receiving "  Quality Control "  Warehouse Storage/Retrieval "  Picking "  Packing "  Returns "  Shipping/Loading Conveyor Controller also supports a variety of specialty I/O (for most leading manufacturers equipment): "  Bar Code Scanning "  RFID Readers/Writers "  Automatic, In-Motion "  Dimensioning/Cubing "  Automatic, In-Motion Weighing "  Marking/Coding & Vision "  Other

    The Conveyor Controller product is one of the most extensive and technically advanced PLC application software libraries in the material handling industry today.

    Brief Overview As a company, Pyramid was founded in 1994 by a small group of entrepreneurial material handling professionals who share a common business vision:

    Experience & Expertise Since its inception, Pyramid has implemented 230+ advanced material handling system solutions for over 100 end customers at 200+ locations, both domestic and abroad. As part of its vast project experience, Pyramid has enjoyed the privilege of working extensively with all leading material handling manufacturers (and their equipment) including: "  Hytrol, Automotion "  HK Systems, Ermanco "  FKILogistex (Mathews, Buschman, Alvey) "  Siemens-Dematic (Rapistan) "  Gartner, Schonenberger, etc. (GOH) Pyramid’s control application expertise includes: "  Sorters (pop-up/swivel, slat/shoe, tilt tray, cross belt, GOH, etc.) "  Conveyors (accumulation, belt, live roller, etc.) "  Inductions (high speed servo, inverter, hydraulic/pneumatic clutch) "  Merges "  Fluid Loaders/Un-Loaders "  Palletizers "  Garment Rail(GOH) "  Carousel "  AS/RS "  AGVS

    Sort Controller is a pre-engineered sort control product that supports high speed package sorting across multiple sorting technologies e.g. belt, slat/shoe, cross-belt, and sorter manufacturers. The product includes: •  Complete Sort Controller Version 1.0 software package •  Operation and maintenance manual

    Pyramid can also provide all control panel, drive and field hardware for the Sort Controller application(s).

    (Over)

    …to bring “world class” software solutions along with industrial computer, network and control technology to the MATERIAL HANDLING marketplace; and, … significantly “raise the bar” relative to the material handling industry’s (and its end customer’s) expectation for performance, reliability and quality of integrated system solutions.

    ADVANCED CONTROLS FOR MATERIAL HANDLING

    Phone: (513) 679-7400 Fax: (513) 679-7415 http://www.pyramidcontrols.com

  • Implementation Services Pyramid offers a complete line of professional material handling control system implementation services including: "  Electrical engineering and design

    •  Drawings •  Specifications

    "  PLC programming •  Pyramid Controller software

    products •  Custom PLC/control

    programming "  Control panel build "  Field wiring

    •  Power •  Signal •  Data (Including Fiber)

    "  Installation, integration & testing "  Documentation and training "  Post installation warranty and service/support

    Applied Technologies

    Pyramid has experience with a vast array of applied technologies including: "  PLCs & Related I/O

    §  Allen-Bradley/Rockwell PLC5x, SLC, ControlLogix, SoftLogix, MicroLogix, etc.

    §  GE 90/30 & 90/70 §  Siemens S5 & S7 §  Modicon 584 & 984 §  PLC Direct DLxxx

    "  Networks §  Ethernet TCP/IP §  Data Highway Plus §  AB Control Net & Device Net §  Interbuss-S §  Profibuss

    "  Motion Control (Including Servos) §  Allen-Bradley §  Yaskawa §  Indramat

    "  Scanners & Dimensioning §  Datalogic §  CI Matrix §  Accu-Sort

    "  Instrumentation e.g. switches, control relays, actuators, sensors, indicators, etc.

    §  Allen-Bradley §  Cutler-Hammer §  Square D §  Telemechanique §  Micro Switch

    Facilities/HMI Manager Color Graphics Facilities

    Management System

    Induction Controller Multi-Axis Servo Induction

    Sort Controller High Speed Product

    Sorting

    Conveyor Controller ID Verification, Weighing, Dimensioning & Loading

    Sort Manager Real-Time Sorting Supervision

    Dock Manager Automatic Loading, Manifesting

    & ASNs

    Customer Specific Host Or WMS

    Customer’s Internal LAN

    In-Motion Checkweigher

    (Typical)

    Automatic Dimensioner

    (Typical)

    Bar Code Scanners (Typical)

    Fluid Loaders Typical

    High Speed Slat Sorter

    Multi-Axis Servo Inductions

    Sample Project Architecture

    Merge

    Load

    ing

    Doc

    ks

    To complement its industrial control product line-up,

    Pyramid offers the Director Series of server/pc based

    warehouse control systems.

    Logistics Manager Web Enabled, Centrally Hosted

    Supply Chain Management System

    Label Manager Automatic Label Print/Apply

    (Including Compliance Labeling)

    Phone: (513) 679-7400 Fax: (513) 679-7415 www.pyramidcontrols.com Phone: (513) 679-7400 Fax: (513) 679-7415 www.pyramidcontrols.com