advanced connector solutions - odu · pdf fileadvanced connector solutions measurement and...

odu-usa.com

A PERFECT ALLIANCE.

ADVANCED CONNECTOR SOLUTIONSMeasurement and Testing.

2

ODU GROUP OVERVIEW• More than 70 years of connector experience

• €146 million in turnover

• Over 1,650 employees worldwide

• 9 sales subsidiaries: China, Denmark, France, Germany, Italy, Japan, Sweden, the UK and the US

• All technologies under one roof: design and development, machine tool and special machine construction, injection, stamping, turning, surface technology, assembly and cable assembly

• We operate in the following markets: military and security, medical, measurement & testing, industrial, energy, and emobility

CUSTOMER-SPECIFIC SOLUTIONS Contacts, connectors and integrated cable assembly solutions meeting the most demanding technical market requirements – ODU’s connector solutions and value-added services are charac-terized by their exclusive focus on meeting the customer’s needs.

• Precise implementation of application-specific requirements regarding design, functionality, cost and exclusivity

• Custom connector solutions derived from standard products

• One-to-one local expertise and fair, friendly consulting

• Quick prototyping and production turnaround

CERTIFIED QUALITY• DIN EN ISO 9001

• DIN ISO TS 16949

• DIN EN ISO 14001

• Wide range of UL, CSA, VG and DVA licenses

• UL-certified cable assembly

For a complete list of our certifications, please visit our website.

As of June 2016

A PERFECT ALLIANCE.

www.odu-usa.com

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CREATING CONNECTIONS, BUILDING ALLIANCES, RELYING ON EACH OTHER

For the past 70 years, this commitment has enabled us to innovate

and provide solutions that respond to continuously changing market

needs. We provide high-quality electrical connectors that create added

value for our customers and any market player seeking a reliable

connector solution to enable the transmission of power, signals, media

and data transmission.

A PERFECT ALLIANCE is our guiding principle. It represents the synergy

between our high-quality connector solutions and the strong partner-

ships we build with our staff and business partners across the globe

– partnerships based on trust, reliability and mutual respect.

ODU is one of the world’s leading suppliers of connector systems

today, employing over 1,650 people worldwide and generating ap-

proximately €146 million in sales. To ensure the very highest quality

standards in our cutting-edge products, we continuously invest in

their development and production – and ultimately, in our very unique

expertise. Over the past few years, our development of customer- and

application-specific connectors has led to the sustained growth of

our standard product range so that today, we cover a broad range

of application areas. a balance between project-specific business,

including customized developments, and standard connector design

will continue to shape our business into the future. This holds true for

emerging and future markets, such as medical, military and security,

and energy, as well as for the special requirements of measurement

and testing, eMobility and industrial electronics.

A PERFECT ALLIANCE – The future of ODU will continue to find solid

ground for growth: in our focus on providing reliable connector solu-

tions for a variety of challenging applications and in our commitment

to continuously expanding our technology portfolio. It’s what we do

and who we are – around the globe. This brochure is an invitation for

you to become even better acquainted with ODU, an internationally ac-

tive technology company devoted to creating high-quality customized

connector solutions.

We are actively shaping the future of our company with creativity,

imagination and innovation in order to serve our valued customers

around the world.

ODU – A PERFECT ALLIANCE.

Dr. Joachim Belz and Dr.-Ing. Kurt Woelfl

Managing Directors

TECHNOLOGY THAT UNITES; CONNECTIONS THAT INSPIRE

Dr.-Ing. Kurt Woelfl Managing Director Research & Development DesignProductionFinance & ITAmericas region

Dr. Joachim Belz Managing Director Marketing & Sales Product and Market Portfolio Human Resources Supply Chain Management Asia region

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UNLIMITED

INSPECTION SYSTEM MODULES

INSPECTION SYSTEMS

PEDAL TEST SYSTEM

VIBRATION ANALYZER

CAR CRASH TEST

DYNAMIC GRAVITY METER

TEST BENCH

WEIGHING SYSTEMS

MEASUREMENT & TESTING

APPLICABILITY

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APPLICATIONS

TEST DEVICE

TEST STATION

CONTROLLER

GAS ANALYSIS DEVICE

WINDSHIELD WIPER MOTOR

OFFICE COMMUNICATION SYSTEMS

LOCATING DEVICE

CAPACITIVE SENSOR SYSTEM


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ODU SINGLE CONTACTS PAGES 8 - 11

ODU AMC® PAGE 15

ODU MINI-SNAP® PAGES 12 - 13

ODU MEDI-SNAP® PAGE 14

ODU MINI-MED® PAGE 14

ODU-MAC® PAGES 16-19

ODU CABLE ASSEMBLY INTEGRATED SOLUTIONS

PAGES 20-21

ODU CONNECTOR SOLUTION PORTFOLIO ODU CAPABILITIES


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ODU CAPABILITIES

ODU MINI-SNAP® ODU MEDI-SNAP® ODU MINI-MED® ODU AMC® ODU-MAC®ODU SINGLE CONTACTS

ODU CABLE ASSEMBLY

INTEGRATED SOLUTIONS

PUSH-PULL LOCKING √ √ √ √

BREAK-AWAY √ √ √ √ √ √ √

SPINDLE OR LEVER LOCKING

√ √

HIGH-SPEED DATA TRANSMISSION (>480MBIT/S)

√ √ √ √ √

MECHANICAL CODING √ √ √ √ √ √

BLIND MATE/ BLIND INSERTION

√ √ √ √ √ √

360º SHIELDING √ √ √ √ √

WATERTIGHT √ √ √ √ √ √

HIGH MATING CYCLES (UP TO 5,000)

√ √ √ √ √ √

UP TO 100,000 AND MORE

√ √ √

VIBRATION & SHOCK RESISTANT

√ √ √ √ √ √ √

RACK PANEL W/ DOCKING FRAME

√


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The ODU SPRINGTAC® is the most effective contact system on the market. Constant transfer is always guaranteed thanks to the large number of individual, independently flexible springwires. Even with the smallest contact diameter of 0.76 mm, 15 individual springs are still installed, meaning that even this small diameter provides 15 contact surfaces for current transfer. Correspondingly more for larger diameters.

UNMATED

MATED

Socket

Pin

Socket

Pin

Expansion ring Spark protectionSpringwiresBody

FEATURES & BENEFITS:• >100,000 mating cycles

(up to 1 million mating cycles can be achieved)

• High current-carrying capacity – surge current capacity

• Low contact resistances

• Large number of independently flexible contact springs (e.g. 40 springs with a diameter of 5 mm)

• Low mating and unmating forces

• Extremely secure connection

• High vibration and shock resistance

• Long service life due to high quality materials and plating

• Many styles and termination types available

• Individual contacts available upon request

SINGLE CONTACTODU SPRINGTAC®


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TECHNICAL INFORMATION

ODU SPRINGTAC® FLATSOCKETS(FLAT CONTACT WITH SPRINGWIRE TECHNOLOGY)

The Springtac Flatsocket is an example of how an easy compo-nent upgrade can transform an existing roadblock into a robust test solution.

Standard industry flat contacts, also known as blade contacts, are produced by manufacturers to be low cost and typically have a low requirements for repetitive usage.

For an industrial and testing environment where the durability needs to be improved the Springtac Flatsocket meets the require-ments for testing requirement for thousands of mating cycles.

PRODUCT FEATURES:• > 50,000 mating cycles

• Assembly – compatible with existing series insulators and contacts already existing in the market (e.g. the TE AMP Timer)

• Version for 2-point measurement (crimp termination and 4-point measurement = Kelvin measurement (solder termination)

• Ideal for a replaceable connector saver or quick change head for end-of-line testing

High

Low

0

Springwire contactLamella contactSlotted contact

1 10 100 1,000 10k 100k 1 Mio1 10 100 1,000 10k 100k 1 Mio

High

Low

0

Springwire contact

Lamella contact

Slotted contact

Contact resistance (Ω)Mating and demating forces (N)

MATING AND DEMATING FORCES AND CONTACT RESISTANCE


ODU SPRINGTAC® FLATSOCKET

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The ODU LAMTAC® contact consists of a lathe-turned body in which one or more stamped lamella strips are mounted. The individual bars of the lamella provide numerous contact points which guarantee high contact reliability and optimum conductive properties. The adapted contact force ensures low mating and unmating forces, and a long service life with low wear. When contact oil is used, these properties can be increased. The ODU LAMTAC® contacts are always delivered already lubricated.

UNMATED

MATED

Socket

Pin

Socket

Pin

Expansion ring LamellaBody


• High current-carrying capacity – surge current capacity

• High thermal stability

• Low contact resistances

• Low mating and unmating forces

• Secure connection

• High vibration and shock resistance

• Long life cycles due to high quality materials and plating

• Many styles and termination types available

• Economical alternative to springwire contacts

• Individual contacts available upon request

SINGLE CONTACTODU LAMTAC®


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TECHNICAL INFORMATIONCONTACT TECHNOLOGY – OPTIONS

ODU LAMTAC®

ODU LAMTAC®

ODU LAMTAC®

ODU LAMTAC®

High

Low

0

Springwire contactSlotted contact

1 10 100 1,000 10k 100k 1 Mio1 10 100 1,000 10k 100k 1 Mio

High

Low

0

Springwire contact

Slotted contact

Contact resistance (Ω)Mating and demating forces (N)

Lamella contact Lamella contact

MATING AND DEMATING FORCES AND CONTACT RESISTANCE


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FEATURES & BENEFITS:• Quick and easy connect and lock

• Quick and easy unmating

• Blind insertion and separation are easy, even in hard-to-access locations

• Low space requirements for devices

• Low force required

• Versatile coding possibilities

• 5 series L, K, B, F, and S with 6 sizes: 1 to 40 contact positions, outer diameter 6.5mm to 25mm

• More than 300 catalog inserts

• Hybrid and mixed contact configurations available from the factory

• Printed circuit board termination

PUSH-PULL ODU MINI-SNAP®


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ODU MINI-SNAP® WITH PUSH-PULL LOCKING

Keyi

ng

Size

No.

of p

ossi

ble

mec

hani

cal

keyi

ngs

Plug

dia

met

er

in m

m

Max

. cab

le

diam

eter

in m

m

Num

ber o

f m

ax. c

onta

cts

Sold

er

Crim

p

PCB

Inte

rnat

iona

lpr

otec

tion

cl

ass

A

Inte

rnat

iona

lpr

otec

tion

cl

ass

B

Pin

and

groo

ve

00 4 6.4 3.5 04

• • • IP 50up to IP 68

0 8 9 5.6 10

1 8 11.5 7.7 16

2 8 14.5 9.9 26

3 8 17.5 11.9 30

4 8 25 16 40

Pin

and

groo

ve

0 8 11 5 10

• • •up to IP 68

up to IP 68

1 8 13 7 16

2 8 16 9 26

3 8 19 10.5 30

4 8 25 14 40

Pin

and

groo

ve

0 8 9.4 5 10

• • • IP 68up to IP 68

1 9 12 7 16

2 10 15 9 26

3 13 18 10.5 30

Hal

f she

ll

0 3 9.4 5 9

• • • IP 68up to IP 68

1 3 12 7.5 12

1.5 3 13 7.5 19

2 3 15 9.5 19

3 3 18 11.5 27

With

insu

latio

n bo

dy 0 1 9.4 5 4

• • • IP 68up to IP 68

1 1 12 7 6

2 1 15 9 10

ODU MINI-SNAP® L

ODU MINI-SNAP® K

ODU MINI-SNAP® B

ODU MINI-SNAP® F

ODU MINI-SNAP® S


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ODU MEDI-SNAP®

The German-engineered ODU MEDI-SNAP® is a plastic and metal circular connector with miniature push-pull locking designed for reusable and disposable medical applications. Available now in 48 hours, this connector solution is valuable to all the advanced medical applications designed for medical emergency response teams and hospitals where the equipment must be kept sanitary at all times. With its lightweight and high chemical resistance, ODU MEDI-SNAP® is also valuable to industrial and test and measurement applications.

ODU MEDI-SNAP® is also available in a shielded version, the ODU MEDI-SNAP® EMC, which offers full protection against accidental contact while providing reliable shielding at the same time.

ODU MINI-MED®

ODU MINI-MED® is a compact and cost efficient preassembled plastic connector solution with Break-Away function designed for measurement & testing, medical and industrial applications such as: conductometer, I/O connections, measuring sensors as well as portable patient monitoring systems, insulin pumps, catheter systems, blood pressure monitors, barcode scanners, e-bikes, fitness and wellness machines.

FEATURES & BENEFITS:• Push-Pull locking principle

• Keying with pin and groove

• Contacts with solder termination

• Operation temperature: -50ºC up to +120ºC Short term (such as autoclaving) resistant up to +134ºC

• Simplest assembly of the plug (blind assembly)

• Plastic housing touch proof

• Available in 2 sizes, with 2 to 26 contacts possible

• Lightweight

• Low insertion forces

• Non-magnetic housing

• RoHS compliant


• Space saving design

• IP 67

• Cable assembly integrated solutions

• 2-6 positions

• Mechanical keying

• Gold plated contacts with soldered connection

• Operating temperature: PVC cable: -15°C to +80°C, silicone cable: -25°C to +80°C

• Blind mating possible

• Assembled with PVC or extremely flexible silicone cable

• FDA conform cable sheath (silicone cable)

• Available in standard cable length: 0.5m/5.0m

• DEHP free

ADDITIONAL PUSH-PULL CONNECTORS

ODU MEDI-SNAP®

ODU MEDI-SNAP® EMC


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SIZE 00 USB 2.0 480 MBIT/S

SIZE 0USB 3.0 5 GBIT/S

USB 2.0

ODU AMC®

The various designs of the ODU AMC® connector series satisfy the requirements for the Test & Measurement market. In addition to the USB 2.0 version and the Ethernet designs with transfer rates of 100 Mbit to 10 Gbit, ODU also offers a connector that combines USB 2.0 and Ethernet transfer.

The connection systems in the ODU AMC® series are extremely robust, versatile and very easy to handle. The individual ODU AMC® versions are available in Push-Pull or Break-Away models and can be adapted to a wide range of applications.

USB 3.0

ODU AMC® HIGH-DENSITYODU AMC® High-Density is an advanced miniature connector solution for applications that require significant weight and space reduc-tion. The ODU AMC® High-Density connector series offer high performance data transmission, high reliability and easy handling. The product portfolio includes a USB 3.0, USB 2.0, Ethernet CAT5 & CAT6A and an HDMI 2.0 option.

FEATURES & BENEFITS:• Up to 5,000 mating cycles

• Push-Pull or Break-Away function

• Light, small and easy to operate

• Operating temperature from -51°C to +125°C

• Optimized mechanical and color coding

• Available in 3 to 5 sizes, with 3 to 55 contacts possible

• Easy-Clean version available

• Rugged and reliable

• System solution including cable assembly and overmolding

• Ready for use even under the most difficult environmental conditions

• Blind mate/blind insertion

• Excellent shielding properties (360°)

• Watertight (IP 68)

FEATURES & BENEFITS:• Up to 5,000 mating cycles

• Push-pull or break-away function

• Small and lightweight

• Operating temperature from -51°C to +125°C

• Optimized mechanical coding

• Color coding

• Rugged and reliable

• System solutions including cable assembly and overmolding

• Shell diameters from 10mm up to 18.5mm (40 contacts)

• Watertight (IP 68) - up to 20M submersible


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ODU-MAC®

The flexible combination of modules for the transmission of data, power, signals, high frequency, fiber optic and compressed air frequently enable many individual connectors to be combined in one connector solution. ODU contacts with springwire technology enable up to 100,000 mating cycles and depending on the environmental conditions, up to one million. High mating cycles are not just a key factor in testing, but also in medical technology, MRI application- average number of 100,000 mating cycles in ten years.

PRODUCT FEATURES: • Robust

• High reliability

• 30 data technic options

• Very high mating cycles (> 100,000)

• Vibration protection

• Automatic docking and manual mating

• High packing density

MODULE TYPES

FIBER OPTIC

BUS MODULES

PNEUMATIC FLUID

POWER

SIGNAL

HIGH SPEED

HIGH CURRENTHIGH VOLTAGE


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possible applications:automatic docking or manual mating

cable hood versions

different docking frames independently configurable length

locking types:spindle or lever locking

different spindle geometries

modules to choose from: signal, power, high current, high voltage, coax, high-speed data transmission, fiber optic andother media such as air or fluid

variations of bulkhead mounted and surface mounted housing and various sizes of cable-to-cable-hoods

37

6

2

5

34

5

2

removable contacts with clip principle

>100,000mating cycles

Look here to see exactly what our modular design looks like. For more detailed information, please visit our website or consult our ODU-MAC® catalog.

THE PRINCIPLE OF MODULAR DESIGN

Housing

Pin frame

Spindle locking

Module

ModuleSocket frame

Housing

Contacts for

solder, crimp, print

and SMA terminations


18

Size Units1

2 16

3 24

4 34

CABLE GOOD XXL FOR EXTRA ASSEMBLY SPACE:

4 34

1 5 units of space required for spindle

ADVANCED CONNECTIONS FOR MANUAL MATINGOVERVIEW OF HOUSINGS WITH SPINDLE LOCKING

In the case of spindle locking, the housings can be equipped with an easy to operate precision locking spindle. The spindle design enables easy opening and closing of the housing with a single turn movement. Only 5 units of space are required for this purpose.

Especially in case of high connection frequency and limited space for locking, the use of precision locking is a preferred option.

Depending upon the application scenario, the mechanisms are designed for up to 30,000 locking cycles. Easy to mount replace-ment sets are available for larger numbers of mating cycles.

SURFACE MOUNTED HOUSING

FULLY COMPATIBLE

BULKHEAD MOUNTED HOUSING

CABLE HOOD WITH SIDE M40/M32 CABLE ENTRY

CABLE HOOD XXL WITH SIDE M50 CABLE ENTRY


• LOW PROFILE – less space for operation than lever latching

• EASE OF USE – one hand operation

• ERGONOMIC DESIGN – easy single spindle knob

• IMPROVED RELIABILITY – preferred designed for high mating cycles

• FULLY ENCLOSED – internal mechanism prevents damage

• REPAIRABLE – can be replaced without removal of the hood or frame

• USER FRIENDLY – lower force required for operation

• PRECISION – materials, design and tolerances assist the life of contacts over time

SPINDLE LOCKING

FUNCTIONALITY

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COMPLETE DOCKING UNIT

1

2

3

4

5

6

ODU-MAC® socket piece (fixed) (screwed tight without play to wall B)

Fastening screw

Tolerance compensation in the example of an S frame: Axial play: 0.2 mm Radial play: +/- 0.6 mm

Strain relief for the cables/braids must be provided by the customer.

Non-magnetic on request. Non-magnetic on request.

1 2 3 4

1

23

45

6

Pins for self-centering of ODU-MAC®

ODU-MAC® pin piece (floating) (with play via centering socket; screwed tight to wall S)

Pin for guiding walls B and S (customer performance)

ODU-MAC® S (STANDARD) ODU-MAC® L (LARGE) ODU-MAC® QCH (QUICK CHANGE HEAD)

Standard solutions for docking applica-tions.

Frame with higher tolerance compensa-tion and reinforced guiding bushes as well as extended guiding pins.

Frames for the highest mating cycles requirements (connector saver) and with a low maintenance time downtime due replaceable parts.

CABLE HOOD XXL WITH SIDE M50 CABLE ENTRY


Choose from a wide variety of frames and fit them according to your specific requirements.

YOUR CUSTOMIZED CONNECTION

AUTOMATIC DOCKING

The ODU-MAC® is available in two basic versions: a flexible, ad-justable aluminum frame for automatic docking or a version which is in the housing for manual mating. Both versions can be equipped with modules offering a wide variety of connec-tion types - so you always receive exactly the right hybrid connection.

6 DOCKING FRAMESDepending on your requirements, you can choose from 6 different

frame types for your automatic docking base.

Tolerance compensation available from +/- 0.6 mm up to +/- 2.5 mm available

• ODU-MAC® S (Standard)

• ODU-MAC® L (Large)

• ODU-MAC® M (Mini)

• ODU-MAC® T (Transverse)

• ODU-MAC® P (Power)

• ODU-MAC® QCH (Quick change head)

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CORE CONTACT TECHNOLOGY SYSTEM SOLUTIONS

CABLE ASSEMBLY INTEGRATED SOLUTIONSODU offers a comprehensive range of services and capabilities as part of the cable assembly solutions available for the market.


21


CABLE ASSEMBLY CAPABILITIES:• Custom turnkey solutions

• Rapid prototyping & product devel-opment

• Thermoplastic injection molding design & fabrication

• Bonding & laser etching

• Private labeling

• Factory direct

• ITAR regulated facility

PRODUCT ASSEMBLY TECHNOLOGIES AND SERVICES:• One stop shop

• Solder, crimp and PCB terminations

• Overmolding with TPE, TPU and PVC

• Customizable overmolding turn-key solutions

• EMC-compatible assembly

• 100% final inspection

• Custom specific testing options available

CERTIFICATIONS:• DIN EN ISO 9001

• DIN ISO TS 16949

• DIN EN ISO 14001

• Vast range of UL, CSA, VG, MIL and VDE approvals

• UL-certified cable assembly

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ODU GROUP GLOBAL CERTIFICATIONS

ISO 14644-1 Clean room capabilities

IPC/WHMA-A-620B Certified staff in quality and manufacturing

Certified trainers on staff Requirement for cables harnesses

UL CERTIFIED (FILE:E333666) Underwriters Laboratories, standards for manufacturing

VDE CERTIFIED

ISO 9001 Standard for document and

processing control

ISO TS 16949 Automotive ISO similar

to the IS9001

CERTIFICATIONS


*Capabilities available upon request

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ODU FULFILLS ALL COMMONSYSTEM REQUIREMENTS

100, 1,000 OR 10,000 MBIT?Our high-speed connectors meet all the requirementsfor use with common Industrial Ethernet protocols. Whether EtherCAT or Profinet – with ODU connectors you will never run into speed limits.

USB 2.0 USB 3.0Ethernet10 Mbit/s to 10 Gbit/s

Firewire HDMI eSATA

Serial

ATA


odu-usa.com

Learn more about ODU.

ODU GROUP

4010 Adolfo RoadCamarillo, CA 93012United States of AmericaPhone +1 805 484 0540Fax +1 805 484 7458E-Mail: [email protected]

ODU GmbH& Co. KGPhone +49 8631 6156-0E-Mail [email protected]

ODU Denmark ApSPhone +45 2233 5335E-Mail [email protected]

ODU France SARLPhone +33 1 3935-4690 E-Mail [email protected]

ODU Italia S.R.L.Phone +39 331 8708847 E-Mail [email protected]

ODU Skandinavia ABPhone +46 176 18261 E-Mail [email protected]

ODU (Shanghai) International Trading Co., Ltd.Phone +86 21 58347828-0E-Mail [email protected]

ODU-UK Ltd.Phone +44 1509 266433E-Mail [email protected]

ODU Japan K. K.Phone +81 3 6441 3210E-mail [email protected]

Further information can be found at: www.odu-usa.com

ODU HEADQUARTER

ODU-USA

USA-

129-

0516

© 2

016

ODU-

USA

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A PERFECT ALLIANCE.

advanced connector solutions - odu · pdf fileadvanced connector solutions measurement and...

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