advanced cabling solutions - hitachi cable

ADVANCEDCABLING

SOLUTIONS

1.800.772.01162

CONTENTS

Wireless 6

Transportation 16

Industrial 25

Medical

Oil / Gas / Mining / Energy 64

Products for Additional Applications 67676869

Defense / SecurityBuilding InfrastructureData Center

6566

Oil & Gas CablesMining Cables

63

Industrial Ethernet / Industrial Communication CableFlat Cable SolutionsMini & Micro-coaxial CableSCSI, VGA & SVAGA CableRobotic & Automation CableOther Industrial Standards

263343465360

Flat Flexible Cable (FFC) For AutomotiveRolling Stock CableCAN Bus CableLightweight Aerospace Communication CableFederal Aviation Administration (FAA) CableShipboard Cable

171821222324

Cell Tower Cable Core ComponentsPower+™ Composite Indoor / Outdoor CableDirect Attach Systems (DAS) / Small Cell CableCopper & Fiber Hybrid Tower Cables

8111315

Appendix 70

www.hca.hitachi-cable.com 3

Registered to ISO 9001:2015

REACHCompliant

Hitachi Cable America (HCA), part of Hitachi Metals America (HMA), has three divisions: The Performance Cable Systems and Materials division, the High Performance Medical Solutions division, and the Automotive division.

In 1986, HCA-NH was established in Manchester, New Hampshire as the North American manufacturing location for copper and fiber optic communication cables. Over the years our product offering evolved from a handful of highly specialized cables to a wide range of cable products for an ever-growing list of applications. Our 300,000 square-foot (28,000 square meters) facility in Manchester now manufactures over 4,500 different cables, with additional products and solutions from our facilities from around the globe.

HCA Manchester supports global customer needs for high performance copper cable, fiber optic communication cable, flat and round electronics cable and custom cable. These products serve a wide range of applications and cover eight unique vertical markets.

Our expertise in making specialty materials and cable goes back well over 100 years. Hitachi Metals Group Ltd. (HML), a division of Hitachi Ltd., is known globally for engineering superior products that deliver industry leading performance using a wide variety of high performance materials. Unique materials enables HML to produce extremely sophisticated high-volume advanced materials and components for electric vehicles, engines, automobiles, transportation equipment, electronic components and industrial infrastructures centered around melting and casting technologies. Specialty alloys, ultra-fine wire and cable production, magnetic materials and batteries are all critical elements to the performance of many OEM products worldwide.

Trademarks Referenced In This Catalog:

Power+™ and NexZ0™ are trademarks of Hitachi Cable America Inc.

ChannelFLEX®, Nanocore®, and MudGuard-EX® are registered trademarks of Hitachi Cable America Inc.

Polyenex®, SONOEASE® and HIFC® are registered trademarks of Hitachi Metals, LTD. in Japan.

COMPANY PROFILE

Catalog materials are for reference only and may be subject to change.

• Wireless• Transportation• Industrial / Robotics• Medical• Oil / Gas / Mining / Energy• Defense / Security• Building Infrastructure• Data Center

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Our Medical components include solutions for the surgical, catheter, endoscopy and ultrasound markets. Whether a cable, a multilumen catheter, a luer and hub PICC assembly, or ultrasound probe assembly, we can provide custom cables or tubes up to finished medical devices. With our global production and design centers, we can bring you from concept to high volume production wherever you are located.

Medical

Delivering many single mode fibers in a compact and rugged, easy to terminate cable for a mega data center is ournormal mission. HCA offers HDMI, Ethernet, USB, DisplayPort cables to support applications within the data center and many mobile and robotics devices.

Data Center

High speed data communications in or between buildings requires both electrical design and material science expertise. Size, flammability and installation are all factors important to building designers. We offer low-smoke, non-halogen designs as well as UL approved Plenum / Riser rated designs in copper and fiber optics for a broad portfolio of building and Industrial communication applications.

Building Infrastructure

Industrial / Robotics environments require innovation in design expertise. Data speed, flexibility, miniaturization,torsional control, flex life, environmental and chemical resistance are just a few of the characteristics that HCAoffers in our portfolio of solutions. Thermoplastics, thermoset materials and fluoropolymers can be combined to deliver environment-suitable interconnect cable, connectors and assemblies, especially for Industrial Ethernet solutions.Robot designers rely on our low particulate, high flex flat interconnection cable and assembly solutions.

Industrial / Robotics

There are many cable solutions needed to provide a wireless infrastructure to our communities. We can design and build large gauge power wires, combined with fiber optic cables and data or control pairs, for the largest freestandingcell towers. Hitachi Cable America (HCA) provides 5G Small Cell / Distributed Antenna System (DAS) cabling solutions for outdoor venues to enable mobile vehicular communications, provide phone services at sporting events or deliver UL approved infrastructure designs for indoor spaces such as airports, malls, subway stations or skyscrapers.

Wireless

HCA has cables installed in a wide range of U.S. government and military facilities both domestically and abroad. With ruggedized, tactical cables for a variety of physical environments, shielded cables for secure data transmissions and composite cables for long distance CCTV applications, Hitachi’s U.S. made cables deliver the performance and reliability required by our government agencies. Whether establishing a fiber optic link from one corner of the base to another or delivering 10 Gigabit Ethernet to the desktop, Hitachi has the solution.

Defense / Security

Cable applications for the energy sector require rugged designs, especially for fiber optic communications to survivewide temperature extremes. Mining in certain regions require regional approvals. From very large cables to smallultrasound cable assemblies for non-destructive pipeline testing, Hitachi can bring our years of design experience toyour next project.

Oil / Gas / Mining / Energy

Automotive, Rail & Rolling Stock, and Aerospace passenger safety are a primary design concerns for all transportationenvironments. We are material science experts and can offer guidance on cable and shielding designs to exceed U.S.and international aerospace, rapid transit / rail, and automotive standards and expectations. Flammability designs tocomply with NFPA130-2010 standards or FAA regulations are part of our everyday design portfolio.

Transportation

Vertical Markets


Rev 05/2019

HITACHI CABLE AMERICA INC. PREMISE & FIBER OPTIC CABLE CATALOG

900 Holt Avenue, Manchester, New Hampshire 03109 USATel: +1-603-669-4347 Fax +1-603-669-9621

www.hca.hitachi-cable.com

WORLDWIDE COVERAGE

Rev 05/2019

PREMISE & FIBER OPTIC CABLE CATALOG

Flexible Cable

Unique Industry Tubing Solutions

Since 1986, Hitachi Cable America (HCA) has been developing technologically advanced copper and fiber optic communication cables. These cables including Category 5e, 6, 6A, 7, 7A, and 8, as well as fiber optic cables,are built to exceed the requirements found in the governing ANSI/TIA and ISO/IEC standards. LSZH / CMR dual rated cables and NanoCore® fiber optic cables for assembly houses are also available. See HCA’s Premise & Fiber Optic Cable catalog for more information.

Premise & Fiber Optic Cable Catalog

HCA cable solutions for port crane, gantry, festoon and other large industrial applications feature robust constructions with a variety of rubber jackets. From smaller high flex designs with fiber optics to large diameter, ultra-ruggedized power cable constructions, we offer standard designs for common applications as well as a custom design service.

Flexible Cable Catalog

Loose tube fiber optic cable designs, such as Hitachi’s NanoCore® line of products, utilize 250 micron fibers to help deliver cables of very small diameters. A 144-strand NanoCore® cable is only 9.9mm in diameter. In these cables, the ends of the fiber optic strands, when terminated, are often inserted into reinforced tubes known as Furcation tubes. Furcation tubes help prevent damage to the fiber optic stands during handling and installation. HCA offers reinforced furcation tubes in various designs to meet the specific needs of its customers.

Furcation Tubing Catalog

Today’s medical facilities are rich in technology. With an advanced communication infrastructure that directly relatesto the patients care. HCA provides unique high performance cables for sophisticated communication applications.

Cable Technology in Healthcare

High Performance Medical Solutions• Discrete & Bundled Cable

• Catheter Tubing

• Medical Machining

• Assembly & Fabrication Services HCA offers a wide range of high-performance medical products for highly demanding and critical-to-care applications within the medical field and other non-medical markets. Our products and services are the backbone for customers that require a technological advantage for their next generation devices.

High Performance Medical Solutions Catalog

Available Catalogs

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Have you ever been frustrated by a drop in cell phone signal as soon as you enter a building?

Have you tried to go online while at a sporting event only to watch your phone struggle to find and maintain a viable signal? Where building structures, environmental conditions or large numbers of users pose a challenge to cellular service or local wireless networks, a Distributed Antenna System (DAS) can be deployed. A DAS is an onsite customizable antenna system that enables the extension of a multitude of technologies, including 4G LTE and emerging 5G high-speed data, to all the desired users. Stadiums, campuses, large manufacturing facilities or high-rise buildings can benefit from a DAS. Such a system allows the owner to meet user expectations by populating areas with sufficient antennas to accommodate the number of anticipated users. And, DAS is just one of a growing list of wireless applications.

To support this growth Hitachi Cable America (HCA) manufactures a wide selection of cables that meet the demands of wireless technologies, such as DAS, Fiber to the Antenna (FTTA), and Power Over Ethernet (PoE). HCA manufactures fiber optic cables, coaxial cables, shielded and unshielded twisted pair cables, power and hybrid cables. HCA has supplied ruggedized hybrid cables for some of the most demanding tall, vertical cell towers in the Americas, as well as sophisticated smaller solutions for rail, aviation terminals, stadiums and concert venues. HCA is well positioned to support your specific needs.

As the Internet of Things (IoT) evolves and more and more devices become wirelessly networked, the demands on those wireless networks increase along with the dependence on the cable infrastructure that supports those wireless signals. Infrastructure for wireless technologies are currently experiencing exponential growth due to the dramatic increase in the use of wireless devices. Additionally, many of the components of a wireless network also derive their power from their low-voltage link to the network. As a result, PoE is growing in step with the spread of wireless networks.

WIRELESS


Cable Components and Solutions for Wireless

HCA offers a wide selection of fiber core components to accommodate your wireless solution needs. We manufacture custom hybrid bundles specifically to suit the end application. HCA has a long history of designing carefully engineered fiber optic cable for best-in-class performance, ease of use and flexibility. Our facility features state-of-the-art machinery continuously monitoring and maintaining optimum line speeds while simultaneously protecting the glass fiber. From simplex fiber constructions to large, armored multi-fiber, indoor fiber optic, indoor / outdoor fiber optic, indoor / outdoor fiber composite, outside plant fiber optic cables and furcation tubing solutions.

Common configurations include:• Singlemode (SM) and Multimode (MM) fiber• A1, A2 and B3 900 micron tight buffer and 250 micron colorized fibers• Aramid or fiberglass strength members• 12 to 144 fibers with 12 fibers per subunits • Loose tube gel filled and Non-gel (dry-block) super absorbent polymer impregnated aramid strength members available• Standard fiber inner jacketing options with water blocked aramid yarn are: PVC, PVDF, TPE and low smoke zero halogen (LSZH).

Standard outer jackets are: PVC or low smoke zero halogen TPE and PVDF• Indoor / outdoor plenum and riser rated cable• UL approved hybrid multi-bundles

You may ask yourself, “What does a Sushi Master have to do with cable?” The answer to that question is simple. At Hitachi Cable America (HCA), we know cable like a Sushi master knows his craft. It takes years of training and expertise to go from the wakiita position “near the cutting board” to the itamae position “Master Chef in front of the board”. To make fine Sushi, one must understand the ingredients, the subtle interactions between the ingredients and preparation, and, of course, the final arrangement to achieve a superb dish. To achieve greatness, only the finest of components are selected. Not unlike cable, components and preparation are essential to success. HCA carefully selects and manufactures the finest of core materials for each and every product.

We offer components and cabling for a variety of wireless applications that satisfy even themost sophisticated of supply chain needs.

Fiber Optic Cable

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Cable Core Components Page

Fiber Optic Cable 07

Direct Current (DC) Power Cable 08

Low Inductance Wire (LIW) Cable 08

Alarm Wire Cable 09

Cable Solutions

Copper and Fiber Hybrid Jumpers 10

Power Jumpers 10

Power+™ Indoor / Outdoor Cable 11

Distributed Antenna System (DAS) and Small Cell Tower Cable 13

Large Scale Hybrid Solutions

Copper and Fiber Hybrid Tower Cable 14

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Direct Current (DC) Power ComponentsWith so many manufacturers of DC power wire, it is important to understand that not every DC power wire is the same. When it comes to cabling of complex bundles, Hitachi Cable America (HCA) has identified many factors that affect the manufacturing quality and final performance of a hybrid bundle. HCA has invested significantly in sophisticated equipment and technologies that have enabled us to provide not only quality components that go into hybrid bundles, but also complex bundles necessary for cellular applications. Our clear understanding of the component manufacturing process and the subtleties of incorporating those components into a hybrid cell bundle makes HCA not only an ideal choice as a cable partner but also as a discrete component supplier. We can provide our customers high quality components for whatever the need.

Direct current power wires used in cell tower constructions are 14 American Wire Gauge (AWG) to 4 AWG, stranded discrete wires. These are 600 volt (UL rated) DC wires THHN, THWN, THWN-2 constructions.

THHN Wire THWN Wire THWN-2 Wire

Conductor Size 14 AWG to 4 AWG 14 AWG to 4 AWG 14 AWG to 4 AWG

Conductor Type Stranded Stranded Stranded

Conductor Material Bare or Tinned Copper Bare or Tinned Copper Bare or Tinned Copper

Insulation MaterialPolyvinylchloride (PVC) with

Nylon JacketPolyvinylchloride (PVC) with

Nylon JacketPolyvinylchloride (PVC) with

Nylon Jacket

Max. Temperature 194°F (90°C) dry locations194°F (90°C) dry locations, 167°F (75°C) wet locations

194°F (90°C) dry locations, 194°F (90°C) wet locations

Voltage Rating 600V 600V 600V

Low Inductance Wire (LIW) has a PVC/Nylon core with a serve of copper wire covered with a PVC jacket. Inductance is a significant concern at the frequencies required for 5G communications and can be disruptive to a system. One purpose of the LIW is to fit two DC power conductors in a smaller space than two separate wires together. In the LIW approach the outer wires have the same circular mil conductance area as the central conductor, so electrically they are equivalent. The concentric outer conductor is served with a slight spiral. These are available in 4, 6 and 8 AWG, 19-strand constructions.

LIW Wire Typical Constructions

Conductor Size 8 AWG 6 AWG 4 AWG



Core Insulation Material

Polyvinylchloride (PVC)inner with Nylon Jacket

UL THWN-2

Polyvinylchloride (PVC) inner with Nylon Jacket

UL THWN-2

Polyvinylchloride (PVC) inner with Nylon Jacket

UL THWN-2

Outer Concentric Conductor Material

Bare Copper Bare Copper Bare Copper

Outer Jacket PVC PVC PVC

Max. Temperature 194°F (90°C) dry and wet

locations194°F (90°C) dry and wet

locations194°F (90°C) dry and wet

locations

Outer Diameter 0.299 inches (7.59 mm) 0.363 inches (9.22 mm) 0.443 inches (11.25 mm)


Low Inductance Wire (LIW)

6 AWG .0650


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Alarm Wire ComponentsAlarm wire used in cell tower cable is frequently Thermoplastic Flexible Fixture (TFFN) wire or Machine Tool Wire (MTW). TFFN is a universal building wire most commonly used as “fixture” or “lighting” wire, while MTW is used for machine tools, appliances and control cabinets. MTW wire offers a high strand count, yielding a more flexible option than TFFN. Both styles are rated to 600 volts.

These wires are available from 22 to 16 American Gauge Wire (AWG) discrete wires or twisted pairs for tower applications. The Nylon coatingover the PVC insulation improves oil, gas and water resistance.

MTW Wire (UL) TFN / TFFN Wire (UL)

Conductor Size 22 to 16 AWG 18 to 16 AWG

Conductor Type Stranded Solid or Stranded

Conductor Material Bare or Tinned Copper Bare or Tinned Copper

Insulation Material Polyvinylchloride (PVC) and optional Nylon Jacket Polyvinylchloride (PVC) with Nylon Jacket

Max. Temperature 194°F (90°C) dry locations, 167°F (75°C) wet locations

194°F (90°C) dry locations, 167°F (75°C) wet locations

Max. Voltage 600V 600V

Resistant To: Water, Oil and Gas (only with optional nylon) Water, Oil and Gas

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Copper and Fiber Hybrid JumpersHybrid jumpers are used throughout wireless networks for connecting radios to the antennas for 5G implementation. These jumpers typically use two DC power wires and fiber components to carry the signals.

Power components:• Please refer to page 8 for more detail on DC Power conductors

Fiber components:• 900 micron tight buffered and 250 micron colorized• Singlemode (SM) and Multimode (MM) options available• Fiber components 2 and up

Standard shielding / armoring configurations include:• 3 mil (0.076 mm) or 5 mil (0.127 mm) copper tape (helically applied)• 5 mil (0.127 mm) or 10 mil (0.254 mm) bare copper tape corrugated (cigarette fold applied)• Optional uninsulated bare copper grounding wire• Braided shielding available: Bare or Tinned Copper, or Bronze braids, and/or Aluminum Polyester with drain wires

Jacketing options:• PVC, LSZH, TPU• Tray cable (TC-OF), 600V• Thermoplastic elastomers (TPE)

Features:• Oil resistance• Sunlight resistance• FT4 Flame rating• -40°F (-40°C) to 194°F (90°C) (dry/wet) temperature rating• When used with fiber the temperature rating is based on that of the fiber which is rated to 176°F (80°C)

THHN Wire THWN Wire THWN-2 Wire

Conductor Size 14 AWG to 4 AWG 14 AWG to 4 AWG 14 AWG to 4 AWG

Conductor Count 2 Conductor and Up 2 Conductor and Up 2 Conductor and Up



Insulation Material Polyvinylchloride (PVC) with Nylon Jacket Polyvinylchloride (PVC) with Nylon Jacket Polyvinylchloride (PVC) with Nylon Jacket

Ground Wire Optional - Bare or Tinned Copper Optional - Bare or Tinned Copper Optional - Bare or Tinned Copper

ShieldingOptional• Braided Bare or Tinned Copper • Aluminum Polyester with drain wires

Optional• Braided Bare or Tinned Copper • Aluminum Polyester with drain wires

Optional• Braided Bare or Tinned Copper • Aluminum Polyester with drain wires

Armoring

Optional:• 5 mil (0.127 mm) corrugated• 3 mil (0.076 mm) helical copper tape• 8 mil (0.203 mm) aluminum corrugated



Max. Temperature 194°F (90°C) dry locations194°F (90°C) dry locations, 167°F (75°C) wet locations

194°F (90°C) dry locations, 194°F (90°C) dry locations


Power jumpers typically consist of 2 to 12 conductor DC wires with an optional ground wire (bare or insulated). Based on the design, we can apply shielding, drain wire(s) and armoring as needed. Shielding is important in these cables because their location in the network is different than the large hybrid trunks which typically are not shielded. Therefore, some cell providers prefer to keep the power cables separate from the communications cable and power jumper designs serve those customers.

Power Jumpers

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Designed for Long Distance Power• Singlemode (SM) and Multimode (MM) glass available (2, 6 & 12 fiber)• Two DC power wires (choose from 12, 14, 16, 18, 20 & 22 AWG)• Stranded copper conductors (19 strands) offer greater cable flexibility • Supports a wide range of powering delivery

Cable Design allows Easy Termination and Wide Use

• UL Listed CMP-OF and CL3P-OF, 300V rated for use in plenum spaces• Indoor / outdoor plenum rating• Small outside diameters assist in installation • Tight buffered (900 micron) optical fibers reside inside individual aramid yarn filled subunits or separate • Compatible with all LC and SC fiber optic connectors

Power+™ Composite Indoor / Outdoor Cable

Power+™ composite indoor / outdoor plenum cables are the solution for applications where remote power and network connectivity are required and distance may be a factor. Power+™ composite cables utilize fiber optic strands to provide the link to the network and a pair of stranded copper conductors to deliver power. The different constructions of Power+™ composite cables address the variety of applications on the market. Power+™ composite cables are ideal for long distance PTZ camera installations, Distributed Antenna Systems (DAS), and Passive Optical Networks (PON). Power+™ composite cables are available with a plenum rating (CMP-OF), (CL3P-OF) or (CL2P-OF) which makes them suitable for a wide variety of environments.

For all wireless applications, power to and signal from the antenna are necessary. This results in a need for copper cables for power, and with growing frequency, fiber optic cables for signal. Composite cables, cables that contain both copper and fiber optic components, are the ideal solution. Composite cables simplify installation by combining both media inside one jacket. Additionally, the use of fiber optic strands allows greater bandwidth between the antenna and the associated electronics. This is imperative for 5G applications. Hitachi Cable America (HCA) Power+™ composite cable solution offers a variety of composite cable constructions that can be used for cellular, wireless and other applications where remote power and network connectivity are required. Power+™ cables, though designed for outdoor use, also carry a plenum rating allowing them to be installed in a wide range of environments.

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Powered Device at Load (Watts)

6.49W 12.95W 25.5W 51W 71W

AWG Remote Power Distance (feet)

22 990 496 252 126 90

20 1,574 789 401 200 144

18 2,500 1,253 636 318 229

16 3,974 1,992 1,011 506 363

14 6,339 3,177 1,683 807 579

12 10,047 5,035 2,557 1,279 918

Powered Device at Load (Watts)

6.49W 12.95W 25.5W 51W 71W

AWG Remote Power Distance (feet)

22 1,833 919 467 233 168

20 2,915 1,461 742 371 266

18 4,630 2,320 7,178 589 423

16 7,359 3,688 1,873 936 673

14 11,740 5,883 2,988 1,498 1,073

12 18,606 9,325 4,735 2,368 1,701

Safety Extra Low Voltage (SELV) 48Vdc PSE / 43Vdc PD Safety Extra Low Voltage (SELV) 56Vdc PSE / 48Vdc PD

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Optical SpecificationsTIA/EIA-568-C.3 I ISO/ IEC 11801, 2nd edition I Telcordia GR-409-CORE

Hitachi Cable America reserves the right to revise any specifications.

Fiber type

Max. Attenuation(dB/km)

Min OFL Bandwidth(MHz-km)

Min EMBc Bandwidth(MHz-km)

Gb Ethernet distance(m)

10 Gb Ethernet distance(m)

850 nm (MM)

1300 nm (MM)

850 nm (MM)

1300 nm (MM)

850 nm (MM)

1300 nm (MM)

850 nm (MM)

1300 nm (MM)

850 nm (MM)

1300 nm (MM)

OM1 3.5 1.0 200 500 220 N/A 300 550 33 N/AOM2 3.0 1.0 700 500 950 N/A 750 550 150 N/A

OM3 3.0 1.0 1500 500 2000 N/A 1000 550 300 N/A

OM4 3.0 1.0 3500 500 4700 N/A 1100 550 550 N/A OM5* 3.0 1.0 3500 500 4700 N/A 1100 550 550 N/A

1310 nm (SM)

1550 nm (SM)

1310 nm (SM)

1550 nm (SM)

1310 nm (SM)

1550 nm (SM)

1310 nm (SM)

1550 nm (SM)

1310 nm (SM)

1550 nm (SM)

OS2 0.5 0.5 N/A N/A N/A N/A > 25,000 > 40,000 10,000 - 25,000 40,000

*OM5 optical fiber tested by glass manufacturer and exceeds the requirements of all applicable industry standards.

Features

2 Fiber

CopperConductor

12 Fiber

6 Fiber

(I/O Plenum) (UL) OFCP c(UL) OFCP FT6

(Size Enlarged to show detail)

Power+™ FO Cable Part Numbers 12 AWG

FIBERS CABLEO.D. (mm)

62.5 UMOM1

50 UMOM2

50 UMOM3

50 UMOM4

50 UM OM5

8.3 UMOS2

2 7.7 62890-4 62891-4 62892-4 62893-4 62894-4 62889-46 10.1 62890-8 62891-8 62892-8 62893-8 62894-8 62889-812 11.3 62890-14 62891-14 62892-14 62893-14 62894-14 62889-14



62.5 UMOM1

50 UMOM2

50 UMOM3

50 UMOM4

50 UM OM5

8.3 UMOS2

2 7.4 62884-4 62885-4 62886-4 62887-4 62888-4 62883-46 9.2 62884-8 62885-8 62886-8 62887-8 62888-8 62883-812 10.8 62884-14 62885-14 62886-14 62887-14 62888-14 62883-14



62.5 UMOM1

50 UMOM2

50 UMOM3

50 UMOM4

50 UM OM5

8.3 UMOS2

2 7.1 62878-4 62879-4 62880-4 62881-4 62882-4 62877-46 8.4 62878-8 62879-8 62880-8 62881-8 62882-8 62877-812 10.5 62878-14 62879-14 62880-14 62881-14 62882-14 62877-14



62.5 UMOM1

50 UMOM2

50 UMOM3

50 UMOM4

50 UM OM5

8.3 UMOS2

2 6.8 62872-4 62873-4 62874-4 62875-4 62876-4 62871-46 8.4 62872-8 62873-8 62874-8 62875-8 62876-8 62871-812 10.2 62872-14 62873-14 62874-14 62875-14 62876-14 62871-14



62.5 UMOM1

50 UMOM2

50 UMOM3

50 UMOM4

50 UM OM5

8.3 UMOS2

2 6.2 62866-4 62867-4 62868-4 62869-4 62870-4 62865-46 8.4 62866-8 62867-8 62868-8 62869-8 62870-8 62865-812 10.5 62866-14 62867-14 62868-14 62869-14 62870-14 62865-14


FIBERS CABLEO.D.(mm)

62.5 UMOM1

50 UMOM2

50 UMOM3

50 UMOM4

50 UM OM5

8.3 UMOS2

2 5.8 62860-4 62861-4 62862-4 62863-4 62864-4 62859-46 8.0 62860-8 62861-8 62862-8 62863-8 62864-8 62859-812 10.2 62860-14 62861-14 62862-14 62863-14 62864-14 62859-14

Power+™ Composite Cable

• REACH & RoHS 2 compliant.• Made in USA.• Extending PoE and Limited Power

SELV data transmission beyond 100 meters.

• Provides immunity from electro magnetic and radio frequency interference.

• Choice of separate power conductors eliminates concerns associated with heat generation and length derating calculations as required by TIA 568 and NEC.

• Plenum and outdoor rating permits use in a wide range of environments.

• Dry, super absorbent polymers (SAPs) eliminate water migration in cable interstices.

• Suitable for lashed aerial, duct underground conduit and indoor plenum applications.

• All multimode and singlemode cables (except OM1) utilize bend-insensitive optical fibers.

• Easy to strip and terminate.• Lightweight, flexible aramid yarns

throughout the design enhance strength.

• Each 900um buffered fiber resides in a 2mm subunit for easy termination to LC, SC connectors and more.

Product Highlights

• High noise areas and extended distance.

• Security CCTV Cameras.• Wireless Access Points.• Distributed Antenna Systems (DAS).

Applications• Available with 2, 6 or 12 strands of fiber.• Available with 1 pair of 12, 14, 16, 18, 20

or 22 AWG stranded conductors.

Options

• NEC CL2P-OF, CL3P-OF and CMP-OF rating, compliant with

• Class 2 SELV (Safety Extra Low Voltage).• NFPA 262.• ANSI/TIA 568-C.2.

Standards

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Distributed Antenna System (DAS) / Small Cell Cable

Distributed Antenna and Cellular networks are growing at an exceptional rate given the expanding usage of cell phones and the demand for high speed data with a greater bandwidth and improved cellular coverage. 5G is the latest cellular technology that promises vast improvements over the older generations of wireless technology. 5G is much faster than previous generations, up to 40 times faster than 4G.

5G cellular networks require a much greater distribution of antennas in order to blanket an area with coverage when compared to previous cellular generations. Distributed Antenna Systems (DAS) can be strategically located to supplement the cellular system in the area, for implementing densification. Hitachi Cable America (HCA) has solutions to help build large area networks.

Since 1986 Hitachi has been manufacturing high-performance cable for U.S. and global customers. We have over 50 years of global manufacturing experience in making a wide variety of high-performance products for diverse applications. We are presently one of the North American leaders in the manufacture of fiber / copper composite cables for the 5G rollout. HCA is a vertically integrated provider that can design and build wireless communication cables to meet a customer’s highly specific needs.

With decades of design experience and the latest in cable manufacturing technology and materials, HCA can offer common or custom core components in a wide variety of gauges and material options to build hybrid cables that include optical fibers, power wires, alarm wires and category rated twisted pairs. These components are all manufactured in Manchester, NH, which is crucial to providing a turnkey solution for customers to be confident that our cables provide the highest quality and performance every time. The cable components are rated for indoor and outdoor use and can be purchased sepa-rately if needed for our customers that choose to work with multiple suppliers.

Our cables are ideal for cell tower installation, building infrastructure, security systems,light poles and virtually anywhere that an antenna may reside close to users. The improved throughput of these systems will be beneficial to several emerging technologies, faster download speeds, vastly improved streaming, uninterrupted gaming and lower latency. Latency is critical to autonomous vehicles and has the potential for improving traffic flow and driver safety.

Contact HCA to learn more about our cables for wireless technologies. Let us provide you a custom solution that precisely meets your needs.

Wireless network benefits can include:• Improved network access and improved customer service• Increased security and corporate data collection• Increased employee productivity

Cable design options include:• Rugged, harsh environment constructions• Plenum and Riser 300V rated category cable available• UL rated Indoor / Outdoor constructions

- Plenum CMP-OF, CL2P-OF and CL3P-OF, 300V for DAS • Sunlight Resistant for Indoor / Outdoor • Designs for Small Cell• Copper and Fiber hybrid bundles (Singlemode and Multimode)• Low smoke zero halogen (LSZH) or PVC insulations available for Small Cell

solutions• Capable of power and data over long distances• A wide variety of gauge sizes and cable constructions available

Power+™ Composite Cable

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Copper & Fiber Hybrid Tower Cables

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Copper & Fiber Hybrid Tower Cables

Two hybrid cable constructions shown below represent a mix of both copper and fiber optic cable. We offer our customers the choice of buying completed cable bundles or core components within the cable based upon the application and need. Talk to us about your particular need and we can help you identify the optimum design for the performance and end application.

A: Qty. 12, DC Power (UL THHN / THWN-2), 4-19 BC Conductor. Nominal Diameter 0.319 Inch (8.10 mm).

B: Qty. 1, 8.3 / 125 singlemode fiber bundle, contains (1 x 48 fiber, 4 x 2.3 mm tubes of 12 fiber each, 250 um OS2, A2).

C: 2 mil (0.051 mm) Polyester tape, helically applied.

D: 5 mil (0.127 mm) Bare copper tape, corrugated.

E: PVC jacket, dual aramid ripcord under the armor.

F: Fillers to ensure concentricity.

A: Qty. 8, DC Power (UL THHN / THWN-2), 6-19 BC Conductor. Nominal Diameter 0.250 Inch (6.35 mm).

B: Qty. 1, 8.3 / 125 / 250 singlemode OS2, contains (Multi-unit 48 fiber, 4 x 12 fiber tube, 3.0 mm loose tube (no gel), water-blocked, indoor/outdoor PVC).

C: 3 mil (0.076 mm) bare copper tape conductive sheild.

D: Polyester tape separator, helically applied.

E: Flame-Retardant LF PVC, ripcord under jacket.

F: Fillers to ensure concentricity.

Large Hybrid Trunk Cables

Hybrid trunk cables are the backbone of the wireless network. No matter where the cable is installed, Hitachi Cable America (HCA) has a solution to meet your needs.

• Base Station• Massive MIMO LTE-Pro and 5G Network• Metro Core Network• Metro Cell Network• Outdoor Small Cell Network• Urban Micro-cell network

Our cables can be installed almost anywhere. HCA is unique in that we are a vertically integrated supplier. We manufacture the high-quality copper and fiber-optic cable sub-components within our New Hampshire facility, as well as bringing those components together to form a final jacketed bundle. From small to large gauge varieties, we can deliver the quality and performance that customers have come to expect with the Hitachi brand.

We have made significant investments in extrusion technology as well as dedicated planetary cabling equipment, critical for neutralizing sub-components within a cable. Such neutralization helps to eliminate cable back-twist which can impact manufacturing quality and cable performance during final assembly installation. All of our armoring and jacketing is completed on site and we offer a wide variety of material options and technical expertise to ensure that the end product repeatedly meets our stringent customer requirements.

Cable Armoring / Grounding

Armoring provides a physical barrier of protection and a ground path for protection against lightning strikes. It also protects the cable from impact damage and improves crush resistance. HCA can offer a variety of solutions to meet your specific needs.

Standard configurations include:• 3 mil (0.076 mm) bare copper tape (helically applied)• 5 mil (0.127 mm) or 10 mil (0.254 mm) bare copper tape corrugated (cigarette fold

applied)• 8 mil (0.203 mm) aluminum tape corrugated (cigarette fold applied)• 11 mil (0.279 mm) steel corrugated (when required for special applications)• Insulated and Uninsulated large diameter copper grounding wires

Outer Jacketing

HCA specializes in providing specialty materials and extrusions that are durable and offer protection in some of the harshest of environments. For cellular applications it is especially important to select jacket materials that provide resistance against the elements and high strength to prevent damage during installation and use.

We offer:• Multiple grades of PVC, including direct burial• Low smoke zero halogen (LSZH); Flame retardant polyolefins• Thermoplastic elastomers (TPE)

Features:• RoHS Compliant• Oil and sunlight resistant• FT4 Flame rating and -40°F (-40°C) to 176°F (80°C) • Ability to jacket diameters as large as 2 inches (50.8 mm) • Jacketing identification per customer specifications• Tray Cable (TC-OF, TC-ER-OF) and FT4, 600V • A wide variety of fiber components available (please refer to the fiber optic components

section for more details)

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Technical items to consider in the custom designs are: • Vibration• Noise• Signal integrity • Weight• Flammability and toxicity• Moisture intrusion• Chemical exposure• Heat and cold• Proper mechanical and electrical loading• Flexibility / bending / routing• Wear / chafing / clamping degradation• Maintenance and indirect damage• Planned connectorization and device assembly

Transportation Standards:• Federal Aviation Administration (FAA)• NFPA Compliant NFPA130-2010• EN Compliant EN50355 and EN50343• American Association of Rail (AAR)• MIL-STD• Ethernet• Can bus

TRANSPORTATIONWhether it is onboard entertainment, high speed communication, or mission critical custom cabling, Hitachi Cable America (HCA) provides solutions suitable for the harsh conditions common to transportation applications. Our cables are designed to be lightweight and robust, while consistently meeting the stringent requirements critical to onboard cabling. HCA manufactures cable from a variety of fluoropolymers so that our customers have the design options needed for custom applications.


Flat Flexible Cable (FFC) For AutomotiveOur wiring devices enable highly dense packaging and space-saving electrical transmission, making it possible to produce smaller electronic devices and automotive components with better performance.

We offer:• Flexible flat cable (FFC)• Shielded flexible flat cable (FFC)

FFCs are flat flexible ribbon-shaped cables with multiple metallic conductors sandwiched between two insulating tapes. They are used extensively in consumer electronic products such as digital cameras, audio equipment, flat-screen televisions and office equipment. Shielded flexible flat cable (FFC) for automotive application use include high density mounting and fine lead pitch, improved flexibility and handing ability, high heat resistance PVC (105°C / 221°F) and low connection resistance.

Tin / lead alloy solder was formerly used on FFC conductors, but ongoing Restriction of the use of certain Hazardous Substances (RoHS) in electrical and electronic equipment requirements have led to lead-free FFCs. The drawback of applying lead-free electroplated tin to FFC conductors is that tin whiskers form in the area between the FFC and the connector. This can cause short circuits and arcing in electrical equipment. To address this, HCA has developed a tin-plated conductor with reduced tin whiskering based on applying a very thin “nano” coating of zinc on the electroplated tin.

Benefits of FFCs:• Reduced mounting costs. Since both ends of the terminals are machined,

terminal machining preprocessing can be eliminated. • Excellent flexibility. The flat copper conductor encourages the CU-JoinerTM

flexibility. • Custom designs are available to match the mounting method, the type and

number of wires, pitch between wires, terminal length and insulation length. • Thirteen UL approved types available.

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Hitachi provides a full line-up of rolling stock to match the needs of all passenger railway transit, from energy efficient trains for daily commuting to high speed trains that can operate at the fastest commercial speeds possible.

To meet a growing range of demands, Hitachi has implemented new methods of vehicle construction and manufacturing based on our AT series product platform. Trains derived from the concept have delivered an outstanding level of quality that has exceeded the expectations even of Japanese railway operators, known the world over for exacting standards for reliability.

This success is supported by our commitment to a fully inclusive, comprehensive and proactive stakeholder management process. We work as one team, with continuous communication and a ‘no surprises’ approach.

As the development of railway networks continue to advance, demand is growing for rolling stock and components to support that advancement. In response to this demand, we have developed an extensive range of rolling stock cables that are employed in railway projects worldwide. Our products comply with major industry standards, while our product design, with safety at its core, can be tailored to meet the customer’s individual specification.

General & Signal Circuit:Hitachi Metals America, LTD (HMA, LTD) offers a wide range of cable solutions. Using unique insulating materials, we are capable of supplying thin-walled wires and cables, using unique insulating materials. Benefits to customers include reduced cross section and weight.

LAN Cables:Application of on-board LAN cables has expanded to passenger information service and rolling stock control. HMA, LTD supplies international-standard based LAN cables suitable for wiring in rolling stock.

High Voltage System:HMA, LTD is a key supplier of 30kV high-voltage cable and termination accessories. We have an established track record of delivering high voltage systems to some of world’s most advanced high speed railway systems currently operating in Japan and China.

Main Circuit:When a high current is required, heavy & thick rolling stock wires are generally used. HMA, LTD offers unique insulation technology, which enables the customer to apply high current through lighter & thinner wires.

Jumper Cables:For coach-to-coach applications, we offer special robust construction cables to withstand vibration.

Rolling Stock Cable - Polyenex®

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WFHF 102S / 103S / 104S Cable

Series: NFPA130-2010 | Voltage Rating: AC 600V | Operating Temp. Range: -58°F to 302°F (-50°C to 150°C)

Cable Characteristics

Conductor: Stranded with tin-coated annealed copper wire

Inner Jacket: Ethylene Tetrafluoroethylene (ETFE) - black, white

Shield: Tin-coated annealed copper braid shield

Insulation Jacket: Ethylene Tetrafluoroethylene (ETFE) - black

Fire Protection: NFPA130-2010 / EN45545-2 Int. HL3 / ext.HL3

Number of Conductors x Cross Section

(mm2)

Insulation Thickness

Inches (mm)

Approximate Screen

Thickness Inches (mm)

Sheath Thickness Inches (mm)

Overall Diameter Inches (mm) Maximum Conductor Resistance at 68°F

(20°C) (Ω/km)

Approximate Weight (kg/km)Minimum Maximum

2 x 0.75 0.008 (0.2) 0.012 (0.3) 0.039 (1.0) 0.22 (5.7) 0.26 (6.7) 26.6 65

2 x 1.25 0.008 (0.2) 0.012 (0.3) 0.039 (1.0) 0.25 (6.4) 0.30 (7.6) 16.0 80

2 x 2 0.008 (0.2) 0.012 (0.3) 0.039 (1.0) 0.28 (7.0) 0.32 (8.2) 10.2 105

3 x 0.75 0.008 (0.2) 0.012 (0.3) 0.039 (1.0) 0.23 (5.8) 0.27 (6.8) 26.6 75

3 x 1.25 0.008 (0.2) 0.012 (0.3) 0.039 (1.0) 0.26 (6.6) 0.31 (7.8) 16.0 100

3 x 2 0.008 (0.2) 0.012 (0.3) 0.043 (1.1) 0.29 (7.4) 0.34 (8.6) 10.2 135

4 x 0.75 0.008 (0.2) 0.012 (0.3) 0.039 (1.0) 0.25 (6.3) 0.29 (7.3) 26.6 85

4 x 1.25 0.008 (0.2) 0.012 (0.3) 0.043 (1.1) 0.29 (7.4) 0.34 (8.6) 16.0 120

4 x 2 0.008 (0.2) 0.012 (0.3) 0.043 (1.1) 0.31 (8.0) 0.37 (9.4) 10.2 165

Rolling Stock Cable - Polyenex®



Nominal Cross Section (mm2)

Insulation Thickness Inches (mm)

Overall Diameter Inches (mm) Maximum Conductor Resistance at 68°F (20°C) (Ω/km)


1.25

0.02 (0.5)

0.09 (2.3) 0.10 (2.5) 15.5 17

2 0.11 (2.7) 0.11 (2.9) 9.9 24

3.5 0.13 (3.4) 0.14 (3.6) 5.3 41

N-RFH1 Cable

Flame Resistance, Low Toxicity, Chemical Resistance.

Low smoke zero halogen thermoplastic polyurethane jacket suitable for harsh environments.

Application: Multi-core cable that is applied to fixed internal /external wiring for rolling stock.







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C-WFM2 Cable






Nominal Cross Section (mm2)

Insulation Thickness Inches (mm)

Overall Diameter Inches (mm) Maximum Conductor Resistance at 68°F (20°C)

(Ω/km)


35 0.059 (1.5) 0.43 (10.9) 0.48 (12.1) 0.569 405

50 0.063 (1.6) 0.51 (12.9) 0.56 (14.3) 0.394 570

70 0.063 (1.6) 0.57 (14.4) 0.63 (16.0) 0.286 760

95 0.067 (1.7) 0.65 (16.5) 0.72 (18.3) 0.210 1020

120 0.071 (1.8) 0.73 (18.5) 0.80 (20.3) 0.166 1280

150 0.083 (2.1) 0.82 (20.9) 0.90 (22.9) 0.133 1570

185 0.083 (2.1) 0.89 (22.7) 0.97 (24.7) 0.108 1950

240 0.086 (2.2) 1.01 (25.6) 1.09 (27.8) 0.084 2500




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CAN Bus Cable

Hitachi Cable America’s (HCA) harsh environment CAN bus cables are exceptional for rolling stock applications especially for high temperature use. They can also be used for on and off-road trucks and trailers, in-vehicle communications, agricultural and heavy equipment and industrial machinery. Our durable shielded twisted pairs are easy to terminate and readily customizable depending upon the application, whether commercial or military (land, air or sea).

Available Construction Options:• 18 and 20 AWG conductor rolling stock constructions• Conductor materials: Bare copper, Tin-coated copper, Silver-plated copper or

Silver-plated high-strength copper alloy • Dielectrics: FEP, Foamed FEP• Core Wrapping: Aluminum / PET / Aluminum (J1939-11)• Shielding: Tin-coated copper, Silver-coated copper or Nickel-coated copper• Drain Wire: Inside and outside shield drain in either bare or tinned copper• Outer Jacket: Engineered fluoropolymer (Halogen free laser markable FEP or ETFE)• Available Jacket Colors: black, white, brown, red, orange, yellow, green, blue,

violet and gray – dependent on the jacket material selected

Performance Feature Capabilities:• Capable of withstanding demanding environments• Compact, lightweight and flexible construction, capable of tight bend radius routings• Tough, abrasion and cut-through resistant materials• Waterproof jacketing• Outstanding chemical resistance • Typical 120Ω +/- 10% impedance (Can be customized as needed)• Operating voltage typically <15 volts• Broad Temperature Range: -85°F (-65°C) up to 392°F (200°C) based upon construction• Up to 1 gigahertz (GHz) of high-performance data transmission • Electrical standards: SAE J1128 (low voltage primary cable), SAE J1939-11, -14

and -15 (Serial Control and Communications Heavy Duty Vehicle Network) bus standards and ARINC Galley CAN (MIL) standard varieties

• Flammability standards: IEEE 1202, BSS7230 & FAR Part 25, Appendix F, Part 1, SAE J1128

• Toxicity standards: BSS7239• Smoke Density standards: ASTM E 662, BSS7238 & FAR Parts 25 Appendix F, Part V• Smoke Density and Toxicity per: BSS7238 and BSS7239 (aerospace applications)

Commercial and Military Applications:• Onboard networks and management / control systems• High-speed data transmission and high-definition streaming• Digital sensors and onboard diagnostics • Camera, digital video and vision systems• Serial buses• Radar and navigational support• Radio and communications systems

3x18 AWG

Insulation

FillerWrap

Jacket

Foam and Solid Layer

Shield

Drain Wire

Shield

2x18 AWG

2x20 AWG

Typical CAN bus Configuration

Jacket

Jacket

Jacket

Shield

Shield

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Lightweight Aerospace Communication Cable

Reducing cable weight is critical to almost any application but it is especially critical for commercial and military aerospace applications. By closely choosing the materials of a cable we can readily help to optimize both the cable weight and the product performance. For aerospace applications, it’s all about selecting the right materials for reducing the overall cable size and weight while ensuring that it can withstand the harsh temperature and mechanical environments that aerospace applications demand.

Hitachi Cable America (HCA) has invested in technologies critical to the production of such cables. If you are interested in learning more about our capabilities, please contact us and arrange a visit.

Cable Configuration:• 1 Pair• 2 Pair• 2 Pair Quad Format• 4 Pair

Applications: • Military / Aerospace• Avionics networks• Flight and cabin management systems• In-Flight Entertainment Systems• Digital video systems and Digital Visual Interface (DVI)• Ethernet backbone avionics

Gauge Size:• 23 AWG• 24 AWG• 26 AWG

Performance:• Category 5e• Category 6• Category 6A• Category 7

Lightweight Materials Used:• Fluoropolymers for fire and smoke prevention

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Federal Aviation Administration (FAA) Cable

Not unlike our lightweight aerospace communication cable, Federal Aviation Administration (FAA) standard cabling offers high performance signaling as well as robust materials to withstand harsh chemicals and environments. Fluorinated Ethylene Propylene (FEP) is the material of choice for providing such cabling. FEP can be processed to provide thinner jackets when compared to other available materials, making the cable lightweight and smaller in size. FEP is ideal for high temperature environments chemical resistance and applications requiring high flexibility.

Hitachi Cable America (HCA) cables are flame rated per FAR 25.869(a) & FAR 25.1713(c) and SkydrolTM resistant per NASM22729. We can provide 24 and 26 AWG constructions as well as custom designs based on the application requirements.

24 AWG SFTP FAA Patch Category 6

26 AWG FTP FAA Patch Category 6

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Shipboard Cable

At Hitachi Cable America (HCA), we have many customers who come to us for not only jacketed cables but also for our high-performance cable cores. We provide core technology category cable based on any of our existing category standards (such as Cat 6A or 5e). We customize those standards as needed to suit the particular end application. This allows our customers to offer their customers extremely robust assemblies ideally suited for the Navy and other shipboard applications. HCA manufactures some of the most challenging to build high-performance custom cables and category cable in the world. We are well-known for our technical strength in the standard premise cabling market and expertise in developing next-generation cable technologies. We provide these core component cables to other wire and cable companies to deliver custom solutions within their own respective markets.

Category 5e shipboard cable was designed for 1000Base-T systems, but Category 6A cable is an enhanced design that supports 10000Base-T systems. The Category 6A cable has significantly more data capabilities than many 5e data systems used today.

*Consult your HCA representative for more information.

Conductor Insulation

Insulaton Thickness

Inches (mm)

Nominal

Insulation O.D. Inches (mm)

Average Impedance

Maximum Conductor Resistance

23 AWGSolid Bare

Copper

Cellular Polyolefin

0.049 (1.245)

0.058 (1.47)

110 ± 4 Ω (1 to 40 MHz)

9.38 Ω /100 Meters @ 20°C

Frequency(MHz)

InsertionLoss

Maximum(dB / 100 m)

NEXT LossMinimum

(dB / 100 m)

ELFEXTMin.

(dB / 100 m)

WP PS WP PS

0.772 - 76.0 74.0 - -

1.0 2.08 74.3 72.3 67.8 64.8

4.0 3.80 65.3 63.3 55.8 52.8

8.0 5.31 60.8 58.8 49.7 46.7

10.0 5.93 59.3 57.3 47.8 44.8

16.0 7.49 56.2 54.2 43.7 40.7

20.0 8.38 54.8 52.8 41.8 38.8

25.0 9.38 53.3 51.3 39.8 36.8

31.25 10.50 51.9 49.9 37.9 34.9

62.5 14.99 47.4 45.4 31.9 28.9

100.0 19.14 44.3 42.3 27.8 24.8

200.0 27.58 39.8 37.8 21.8 18.8

300.0 34.27 37.1 35.1 18.3 15.3

400.0 40.05 35.3 33.3 15.8 12.8

500.0 45.26 33.8 31.8 13.8 10.8

Core Example:

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INDUSTRIALWhat do almost all industrial applications have in common? Cables that require high reliability andrepeatable performance under tough conditions, such as our featured industrial communications lineof cables. Hitachi Cable America (HCA) Industrial Ethernet cables are the cables of choice for robotics, system integration, power limited tray cable (PLTC), factory automation and SCADA / control systems, due to its inherent reliability, performance and interoperability.

At HCA, we design our products for the best in class speed and harsh environment performance possible. We understand the importance of the criteria crucial to industrial designs, such as:

• Noise and vibration reduction• EMI/RFI shielding• Utilizing materials ideal for resistance to temperature, chemical, mechanical and

electrical extremes• Balancing cost against performance• Adherence to industry standards and testing criteria

HCA’s communication cables and especially our Industrial Ethernet cables, are designed to meet the requirements for legacy, current, and emerging industrial environments. Our industrial cable products serve a wide variety of markets and applications, such as semi-conductor clean room cables or interconnect solutions for the emerging Ethernet/Industrial Protocol (IP). We have built our reputation on supporting complex systems that have location-specific concerns such as fungus growth inhibition in the high humidity environments of Singapore and Vietnam, to low temperature bending and routing challenges for the Alaskan, Siberian and Canadian oil pipelines.

Within this industrial section you will find cable for: CAN bus Industrial Cable Applications Page 28 High Definition Multimedia Interface (HDMI) Cable Page 29 Universal Serial Bus (USB) Page 30 to 32 Flat Cable Solutions Page 33 to 42 Micro-coaxial Cable Page 44 to 45 Small Computer Systems Interface (SCSI) Shielded Cable Page 46 to 49 Video Graphics Array (VGA) and Super Video Graphics Array (SVGA) Page 50 to 52 Robotic & Automation Cable Page 53 to 54 ChannelFLEX® Semi-Conductor / Medical Clean Room Cabling Solutions Page 55 to 59 Other Industrial Standards Page 60 to 62

1.800.772.011626

Industrial Ethernet / Industrial Communications Cable

1 Indicates that these cables exceed TIA Category 5e requirements for all performance paremeters except attenuation.2 These cables are also available in 1000V 3 Also for use in multimedia and audio visual applications due to extruded stripes. **2 stage insulation; foam over the top of solid, for termination foam must be removed

Conductor Insulation Approvals Shielded or Unshielded Static or Flexible Category Part NumberQty. of Pairs

Protocols / ApplicationsTrans. Performance (Mhz

Range or Impedance)

Jacket Material Cable O.D. Inches (mm)

Jacket Color & LSZH Status

Operation Temperature / Installation Temperature °F (°C)

Weight Per 1,000 ft.

Pounds (Kilograms) Environments

SBC FEP (UL) CMP 300V 221°F (105°C) Unshielded Static 5e 30310-8 Power+™ 4 Ethernet / IP, Gigabit Ethernet, 10Base-T, Hi Power PoE 1-400 Mhz PVC 0.225 (5.71) -4 (-20) to +221 (105) / 32 (0) to +140 (60) 31.52 lbs (14.29 kg) Indoor Only

7/30 TC PFA/PP (UL) CMR, CMX CMG 167°F (75°C) (UL) PLTC

- ER (UL) AWM 2570 600V 176°F (80°C)Aluminum/Polyester + 24 AWG (7/32)

Tinned Copper Drain wire Low Flexibility 5e 41219-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T, Noisy enviroments 1-250 Mhz PVC 0.340 (8.64) Teal -40 (-40) to +167 (75) / -13 (-25) to +167 (75) 78 lbs (34.4 kg) S, O

STC PE/PP(UL) CMR-CMX-CMG 167°F (75°C), (UL) PLTC

- ER, (UL) AWM 2570 600V 176°F (80°C)Aluminum/Polyester + 24 AWG (7/32)

Tinned Copper Drain wire Static 5e 41493-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T, Noisy enviroments, CAN bus 1-100 MHz PVC 0.330 (8.38) Black -22 (30) to +167 (75) / -4 (-20) to +140 (60) 68 lbs (30.8 kg) S, O

SBC FEP (UL) CMP 300V 167°F (75°C) Aluminum/Polyester (each pair) + 36 AWG 65% Tinned Copper Braid Static 7 41684-8 4 Ethernet / IP, Gigabit Ethernet,

10GBase-T, PoE, HDBaseT3 1-600 MHz PVC 0.335 (7.47) Black -4 (-20) to +167 (75) / 32 (0) to +140 (60) 53.64 lbs (24.33 kg) Indoor Only

7/30 TC FOAMED PE/PP(UL) CMR, CMX CMG 167°F (75°C) (UL) PLTC

(UL) AWM 2570 600V 176°F (80°C)Aluminum/Polyester + 24 AWG (7/32)


SBC PE (UL) CMP 300V 167°F (75°C) (UL) Verified TIA-568-2.D

Aluminum/Polyester + 24 AWG (7/32) Tinned Copper Drain wire Static 6 30277-8 Drybit® 4 Ethernet / IP, Gigabit Ethernet, PoE 1-250 Mhz PE 0.310 (7.87) Black -40 (-40) to +158 (70) / 32 (0) to +140 (60) 56 lbs (25.4 kg) Indoor Plenum, S, O, H, C

SBC PE (UL) CMP 300V 167°F (75°C) (UL) Verified TIA-568-2.D Unshielded Static 6 30315-8 Drybit® 4 Ethernet / IP, Gigabit Ethernet,

100Base-T, 1000Base-T, PoE 1-250 Mhz PE 0.310 (7.87) Black -40 (-40) to +158 (90) / 32 (0) to +140 (60) 54.7 lbs (24.8 kg) Indoor Plenum, S, O, H, C


Aluminum/Polyester + 24 AWG (7/32) Tinned Copper Drain wire Static 6A 30322-8 Drybit® 4 Ethernet / IP, Gigabit Ethernet, 10

Gigabit Ethernet, PoE 1-500 Mhz PE 0.310 (7.87) Black -40 (-40) to +158 (90) / 32 (0) to +140 (60) 56 lbs (25.4 kg) Indoor Plenum, S, O, H, C

SBC PE (UL) CMP 300V 167°F (75°C) (UL) Verified TIA-568-2.D Unshielded Static 6A 30323-8 Drybit® 4 Ethernet / IP, Gigabit Ethernet, 10

Gigabit Ethernet, PoE 1-500 Mhz PE 0.310 (7.87) Black -40 (-40) to +158 (70) / 32 (0) to +140 (60) 54.7 lbs (24.8 kg) Indoor Plenum, S, O, H, C

SBC PE none Unshielded Static 6 30180-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-250 Mhz PE 0.270 (6.86) Black LSZH -58 (-50) to +167 (75) / -40 (-40) to +167 (75) 34 lbs (15.4 kg) S, O, Direct Bury, H

SBC PE none Unshielded Static 6 30273-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-250 Mhz FRPO 0.260 (6.60) Black LSZH 14 (-10) to +176 (80) / 32 (0) to + 176 (80) 31 lbs (14.1 kg) S, H

SBC PE(UL) CMR, CMG 167°F (75°C) (UL) AWM 2570

600V 176°F (80°C)Unshielded Static 62 41239-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T 1-250 Mhz PVC 0.265 (6.73) Black/Teal -40 (-40) to +167 (75) / -40 (-40) to +167 (75) 35 lbs (15.9 kg) S, O

SBC PE (UL) CMR, CMG 167°F (75°C) (UL) AWM 2570

600V 176°F (80°C)Aluminum/Polyester + 24 AWG Solid

Tinned Copper Drain wire Static 5e2 41222-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T, Noisy enviroments 1-100 Mhz PVC 0.265 (6.73) Black -40 (-40) to +167 (75) / -13 (-25) to +167 (75) 32 lbs (14.5 kg) S, O

SBC PE none Unshielded Static 5e 30200-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-100 Mhz FRPO 0.216 (5.49) Blue LSZH 14 (-10) to +176 (80) / 32 (0) to + 176 (80) 23 lbs (10.5 kg) S, H

SBC PE none Unshielded Static 5e 30145-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-100 Mhz PE 0.230 (5.84) Black LSZH -58 (-50) to +167 (75) / -40 (-40) to +167 (75) 23 lbs (10.5 kg) S, O, Direct Bury, H

19/36 BC PE (UL) AWM 20233 300V 176°F (80°C) Unshielded High Flexibility 5e1 41249-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-100 Mhz TPE Belt, TPU Jacket 0.300 (7.62)

Black LSZH -13 (-25) to +167 (80) / 5 (-15) to +167 (80) 44 lbs (20 kg) S, O

19/36 BC PE (UL) AWM 20233 300V 176°F (80°C) 38 AWG 92% Tinned Copper Braid High Flexibility 5e1 41494-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T, Noisy enviroments 1-100 Mhz TPE Belt, TPU Jacket 0.340 (8.64)

Black LSZH -13 (-25) to +167 (80) / 5 (-15) to +167 (80) 67 lbs (30.3 kg) S, O

19/36 TC PE (UL) CM Pending Unshielded High Flexibility 6 41740-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-250 Mhz TPE Jacket 0.265 in. (6.73 ) Teal LSZH -13 (-25) to +167 (80) / 5 (-15) to +167 (80) 31.4 lbs (14.28 kg) O

19/36 TC FOAMED PE (UL) CM Pending Aluminum/Polyester + 38 AWG 90% Tinned Copper Braid High Flexibility 6 41741-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T 1-250 Mhz PVC Jacket 0.320 (8.13) Teal -13 (-25) to +167 (80) / 5 (-15) to +167 (80) 52.4 lbs (23.82 kg) S, O

19/36 TC FFEP EN50264-1 EM102 FS Pairs + Overall Aluminum/Polyester + 85% TC Braid Static 7 41765-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T, Noisy enviroments 1-100 Mhz XL LSZH 0.330 (8.38) Black LSZH -4 (-20) to +221 (105) / 14 (-10) to +167 (80) 65.5 lbs (29.78 kg) S, O, C

SBC PE (UL) CMX OUTDOOR-CMR Aluminum/Polyester + 24 AWG 7/32 TC Drain Wire Static 5e 42012-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T, Noisy enviroments 1 -1000 MHz PVC 0.265 (6.73) Teal -40 (-40) to +167 (75) / -13 (-25) to +167 (75) 34 lbs. (15.42 kg) S, O, C

7/32 SPC FEP FAR 25.869(a) / FAR 25.1713(c) Aluminum/Polyester + 92% SPC Braid Low Flexibility 6 40627-8 43 Ethernet / IP, Gigabit Ethernet, 10Base-T, Noisy enviroments 1-100 Mhz FEP 0.265 (6.73) Blue -67 (-55) to + 392 (200) / -40 (-40) to +302 (150) 48 lbs (21.8 kg) S, O, C

19/38 TC FEP (UL) AWM 20276 38 AWG Tinned Copper Counter-Spiral shield

High Flexibility C-track (ChannelFLEX®) 5e1 41231-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T, Noisy enviroments 1-100 Mhz PVC 0.240 (6.10) White -40 (-40) to +75 (167) / -25 (-13) to +75 (167) 38 lbs (17.2 kg) -

19/38 TC PE (UL) AWM 20233 300V 80°C 38 AWG 90% Tinned Copper Braid High Flexibility C-track + torsion 5e1 41495-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T, Noisy enviroments 1-100 Mhz TPE Belt, TPU Jacket 0.300 (7.62) Black LSZH -13 (-25) to +167 (80) / 5 (-15) to +167 (80) 44 lbs (20 kg) S, O

19/38 SPC FEP FAR 25.869(a) / FAR 25.1713(c) Aluminum/Polyester Static 6 41332-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T, Noisy enviroments 1-100 Mhz FEP 0.210 (5.33) Gray -67 (-55) to +392 (200) / -40 (-40) to +302 (150) 35 lbs (15.8 kg) S, O, C

7/32 TC FEP UL1685(NFPA 130) /IEEE1202 Flame: IEC 60332-3-25

Aluminum/Polyester Drain wire + 90% TC Braid Static 5e 41673-4 4 Ethernet / IP, Gigabit Ethernet,

10Base-T, Noisy enviroments 1-100 Mhz ETFE 0.216 (5.49) Black -67 (-55) to +392 (200) / -40 (-40) to +302 (150) 36.5 lbs (16.56 kg) S, O, C

7/34 BC FOAMED PO (UL) AWM 20622 300V 140°F (60°C) Aluminum/Polyester (each pair) + 38 AWG 65% Tinned Copper Braid Static 7 41562-8 4 Ethernet / IP, Gigabit Ethernet,

10GBase-T, HDBaseT3 1-600 MHz TPU Jacket 0.232 (5.89) Black LSZH -4 (-20) to +167 (75) / 32 (0) to +140 (60) 27.25 lbs (12.38 kg) Indoor Only, H


10GBase-T, HDBaseT3 1-600 MHz PVC Jacket 0.232 (5.89) Black -4 (-20) to +167 (75) / 32 (0) to +140 (60) 28.85 lbs (13.11 kg) Indoor Only

7/26 TC FFEP Passed UL1685(NFPA130) / REF: SAE J1939/11

Aluminum/Polyester Drain wire + 85% TC Braid Static No Category

Level- CAN bus 41631-2 1 CAN bus 120 ohms ETFE 0.360 (9.14) Black -67 (-55) to +392 (200) / -40 (-40) to +302 (150) 82.6 lbs (37.55 kg) S, O, C, N



Level- CAN bus 41631-3 1.5 CAN bus 120 ohms ETFE 0.381 (9.68) Black -67 (-55) to +392 (200) / -40 (-40) to +302 (150) 104.5 lbs (47.5 kg) S, O, C, N

19/32 TC FEP/ FOAMED FEP 2-layers** UL1685(NFPA 130) Flame: IEC 60332-3-25 Aluminum/Polyester Drain wire + 85%

TC Braid Static No Category Level- CAN bus 41473-2 1 CAN bus 120 ohms ETFE .300 (7.62) Black -67 (-55) to +392 (200) / -40 (-40) to +302 (150) 62 lbs (28.1 kg) S, O, C, N C

AN b

us

26

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24

AWG

2

3 AW

G

2

2 AW

G

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Conductor Insulation Approvals Shielded or Unshielded Static or Flexible Category Part NumberQty. of Pairs

Protocols / ApplicationsTrans. Performance (Mhz

Range or Impedance)

Jacket Material Cable O.D. Inches (mm)

Jacket Color & LSZH Status

Operation Temperature / Installation Temperature °F (°C)

Weight Per 1,000 ft.

Pounds (Kilograms) Environments

SBC FEP (UL) CMP 300V 221°F (105°C) Unshielded Static 5e 30310-8 Power+™ 4 Ethernet / IP, Gigabit Ethernet, 10Base-T, Hi Power PoE 1-400 Mhz PVC 0.225 (5.71) -4 (-20) to +221 (105) / 32 (0) to +140 (60) 31.52 lbs (14.29 kg) Indoor Only

7/30 TC PFA/PP (UL) CMR, CMX CMG 167°F (75°C) (UL) PLTC

- ER (UL) AWM 2570 600V 176°F (80°C)Aluminum/Polyester + 24 AWG (7/32)


STC PE/PP(UL) CMR-CMX-CMG 167°F (75°C), (UL) PLTC

- ER, (UL) AWM 2570 600V 176°F (80°C)Aluminum/Polyester + 24 AWG (7/32)

Tinned Copper Drain wire Static 5e 41493-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T, Noisy enviroments, CAN bus 1-100 MHz PVC 0.330 (8.38) Black -22 (30) to +167 (75) / -4 (-20) to +140 (60) 68 lbs (30.8 kg) S, O

SBC FEP (UL) CMP 300V 167°F (75°C) Aluminum/Polyester (each pair) + 36 AWG 65% Tinned Copper Braid Static 7 41684-8 4 Ethernet / IP, Gigabit Ethernet,

10GBase-T, PoE, HDBaseT3 1-600 MHz PVC 0.335 (7.47) Black -4 (-20) to +167 (75) / 32 (0) to +140 (60) 53.64 lbs (24.33 kg) Indoor Only

7/30 TC FOAMED PE/PP(UL) CMR, CMX CMG 167°F (75°C) (UL) PLTC

(UL) AWM 2570 600V 176°F (80°C)Aluminum/Polyester + 24 AWG (7/32)



Aluminum/Polyester + 24 AWG (7/32) Tinned Copper Drain wire Static 6 30277-8 Drybit® 4 Ethernet / IP, Gigabit Ethernet, PoE 1-250 Mhz PE 0.310 (7.87) Black -40 (-40) to +158 (70) / 32 (0) to +140 (60) 56 lbs (25.4 kg) Indoor Plenum, S, O, H, C

SBC PE (UL) CMP 300V 167°F (75°C) (UL) Verified TIA-568-2.D Unshielded Static 6 30315-8 Drybit® 4 Ethernet / IP, Gigabit Ethernet,

100Base-T, 1000Base-T, PoE 1-250 Mhz PE 0.310 (7.87) Black -40 (-40) to +158 (90) / 32 (0) to +140 (60) 54.7 lbs (24.8 kg) Indoor Plenum, S, O, H, C


Aluminum/Polyester + 24 AWG (7/32) Tinned Copper Drain wire Static 6A 30322-8 Drybit® 4 Ethernet / IP, Gigabit Ethernet, 10

Gigabit Ethernet, PoE 1-500 Mhz PE 0.310 (7.87) Black -40 (-40) to +158 (90) / 32 (0) to +140 (60) 56 lbs (25.4 kg) Indoor Plenum, S, O, H, C

SBC PE (UL) CMP 300V 167°F (75°C) (UL) Verified TIA-568-2.D Unshielded Static 6A 30323-8 Drybit® 4 Ethernet / IP, Gigabit Ethernet, 10

Gigabit Ethernet, PoE 1-500 Mhz PE 0.310 (7.87) Black -40 (-40) to +158 (70) / 32 (0) to +140 (60) 54.7 lbs (24.8 kg) Indoor Plenum, S, O, H, C

SBC PE none Unshielded Static 6 30180-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-250 Mhz PE 0.270 (6.86) Black LSZH -58 (-50) to +167 (75) / -40 (-40) to +167 (75) 34 lbs (15.4 kg) S, O, Direct Bury, H

SBC PE none Unshielded Static 6 30273-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-250 Mhz FRPO 0.260 (6.60) Black LSZH 14 (-10) to +176 (80) / 32 (0) to + 176 (80) 31 lbs (14.1 kg) S, H

SBC PE(UL) CMR, CMG 167°F (75°C) (UL) AWM 2570

600V 176°F (80°C)Unshielded Static 62 41239-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T 1-250 Mhz PVC 0.265 (6.73) Black/Teal -40 (-40) to +167 (75) / -40 (-40) to +167 (75) 35 lbs (15.9 kg) S, O

SBC PE (UL) CMR, CMG 167°F (75°C) (UL) AWM 2570

600V 176°F (80°C)Aluminum/Polyester + 24 AWG Solid

Tinned Copper Drain wire Static 5e2 41222-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T, Noisy enviroments 1-100 Mhz PVC 0.265 (6.73) Black -40 (-40) to +167 (75) / -13 (-25) to +167 (75) 32 lbs (14.5 kg) S, O

SBC PE none Unshielded Static 5e 30200-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-100 Mhz FRPO 0.216 (5.49) Blue LSZH 14 (-10) to +176 (80) / 32 (0) to + 176 (80) 23 lbs (10.5 kg) S, H

SBC PE none Unshielded Static 5e 30145-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-100 Mhz PE 0.230 (5.84) Black LSZH -58 (-50) to +167 (75) / -40 (-40) to +167 (75) 23 lbs (10.5 kg) S, O, Direct Bury, H

19/36 BC PE (UL) AWM 20233 300V 176°F (80°C) Unshielded High Flexibility 5e1 41249-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-100 Mhz TPE Belt, TPU Jacket 0.300 (7.62)

Black LSZH -13 (-25) to +167 (80) / 5 (-15) to +167 (80) 44 lbs (20 kg) S, O

19/36 BC PE (UL) AWM 20233 300V 176°F (80°C) 38 AWG 92% Tinned Copper Braid High Flexibility 5e1 41494-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T, Noisy enviroments 1-100 Mhz TPE Belt, TPU Jacket 0.340 (8.64)

Black LSZH -13 (-25) to +167 (80) / 5 (-15) to +167 (80) 67 lbs (30.3 kg) S, O

19/36 TC PE (UL) CM Pending Unshielded High Flexibility 6 41740-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T 1-250 Mhz TPE Jacket 0.265 in. (6.73 ) Teal LSZH -13 (-25) to +167 (80) / 5 (-15) to +167 (80) 31.4 lbs (14.28 kg) O

19/36 TC FOAMED PE (UL) CM Pending Aluminum/Polyester + 38 AWG 90% Tinned Copper Braid High Flexibility 6 41741-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T 1-250 Mhz PVC Jacket 0.320 (8.13) Teal -13 (-25) to +167 (80) / 5 (-15) to +167 (80) 52.4 lbs (23.82 kg) S, O

19/36 TC FFEP EN50264-1 EM102 FS Pairs + Overall Aluminum/Polyester + 85% TC Braid Static 7 41765-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T, Noisy enviroments 1-100 Mhz XL LSZH 0.330 (8.38) Black LSZH -4 (-20) to +221 (105) / 14 (-10) to +167 (80) 65.5 lbs (29.78 kg) S, O, C

SBC PE (UL) CMX OUTDOOR-CMR Aluminum/Polyester + 24 AWG 7/32 TC Drain Wire Static 5e 42012-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T, Noisy enviroments 1 -1000 MHz PVC 0.265 (6.73) Teal -40 (-40) to +167 (75) / -13 (-25) to +167 (75) 34 lbs. (15.42 kg) S, O, C

7/32 SPC FEP FAR 25.869(a) / FAR 25.1713(c) Aluminum/Polyester + 92% SPC Braid Low Flexibility 6 40627-8 43 Ethernet / IP, Gigabit Ethernet, 10Base-T, Noisy enviroments 1-100 Mhz FEP 0.265 (6.73) Blue -67 (-55) to + 392 (200) / -40 (-40) to +302 (150) 48 lbs (21.8 kg) S, O, C

19/38 TC FEP (UL) AWM 20276 38 AWG Tinned Copper Counter-Spiral shield

High Flexibility C-track (ChannelFLEX®) 5e1 41231-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T, Noisy enviroments 1-100 Mhz PVC 0.240 (6.10) White -40 (-40) to +75 (167) / -25 (-13) to +75 (167) 38 lbs (17.2 kg) -

19/38 TC PE (UL) AWM 20233 300V 80°C 38 AWG 90% Tinned Copper Braid High Flexibility C-track + torsion 5e1 41495-8 4 Ethernet / IP, Gigabit Ethernet,

10Base-T, Noisy enviroments 1-100 Mhz TPE Belt, TPU Jacket 0.300 (7.62) Black LSZH -13 (-25) to +167 (80) / 5 (-15) to +167 (80) 44 lbs (20 kg) S, O

19/38 SPC FEP FAR 25.869(a) / FAR 25.1713(c) Aluminum/Polyester Static 6 41332-8 4 Ethernet / IP, Gigabit Ethernet, 10Base-T, Noisy enviroments 1-100 Mhz FEP 0.210 (5.33) Gray -67 (-55) to +392 (200) / -40 (-40) to +302 (150) 35 lbs (15.8 kg) S, O, C

7/32 TC FEP UL1685(NFPA 130) /IEEE1202 Flame: IEC 60332-3-25

Aluminum/Polyester Drain wire + 90% TC Braid Static 5e 41673-4 4 Ethernet / IP, Gigabit Ethernet,

10Base-T, Noisy enviroments 1-100 Mhz ETFE 0.216 (5.49) Black -67 (-55) to +392 (200) / -40 (-40) to +302 (150) 36.5 lbs (16.56 kg) S, O, C


10GBase-T, HDBaseT3 1-600 MHz TPU Jacket 0.232 (5.89) Black LSZH -4 (-20) to +167 (75) / 32 (0) to +140 (60) 27.25 lbs (12.38 kg) Indoor Only, H


10GBase-T, HDBaseT3 1-600 MHz PVC Jacket 0.232 (5.89) Black -4 (-20) to +167 (75) / 32 (0) to +140 (60) 28.85 lbs (13.11 kg) Indoor Only



Level- CAN bus 41631-2 1 CAN bus 120 ohms ETFE 0.360 (9.14) Black -67 (-55) to +392 (200) / -40 (-40) to +302 (150) 82.6 lbs (37.55 kg) S, O, C, N



Level- CAN bus 41631-3 1.5 CAN bus 120 ohms ETFE 0.381 (9.68) Black -67 (-55) to +392 (200) / -40 (-40) to +302 (150) 104.5 lbs (47.5 kg) S, O, C, N

19/32 TC FEP/ FOAMED FEP 2-layers** UL1685(NFPA 130) Flame: IEC 60332-3-25 Aluminum/Polyester Drain wire + 85%

TC Braid Static No Category Level- CAN bus 41473-2 1 CAN bus 120 ohms ETFE .300 (7.62) Black -67 (-55) to +392 (200) / -40 (-40) to +302 (150) 62 lbs (28.1 kg) S, O, C, N

S: SunO: OilC: ChemicalH: High TemperatureN: NFPA130 2010 Compliant

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Industrial Ethernet / Industrial Communications Cable

1.800.772.011628

CAN Bus Industrial Cable Applications

Controller Area Network bus style designs, or CAN bus for short, is a bus style data communications standard used heavily in automotive applications for microcontrollers and other devices to communicate together without the need for a host computer. First developed in 1983 and launched into production in 1991, CAN bus has grown in popularity thanks in part for its ability to reduce copper wiring cost while reducing the weight of the cables in the vehicle.

Since its inception CAN bus has become one of five protocols used in the on-board diagnostics (OBD)-II vehicle diagnostics standard, makingit a mandatory part for all cars and light trucks sold in the United States after 1996. Several designs, currently are available. CAN bus has expanded beyond the automotive market and has moved into other transportation applications such as locomotive.

Hitachi Cable America (HCA) specializes in highly unique industrial applications for CAN bus cables. One example is a high temperature CAN bus sensor cable for engines and locomotive drive systems for NOx reduction.

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Applications:• Industrial equipment• Production and production automation equipment• Robotics and mechanical control• Elevators, escalators and people movers• Building automation• Medical instruments and equipment• Automotive and Locomotive

Architecture and Cable advantages:• Lower costs infrastructures• System centralization• Flexible modifications• High system reliability and efficiency• High temp cable constructions meeting

NFPA130-2010 Standard• Suitable for high vibration environments


PHYSICAL CONSTRUCTION DESCRIPTION Each precision HDMI Cable is extruded using Hitachi Cable America’s unique Flometrics Liquid Film ™ extrusion process. After extrusion, each conductor is braided with balanced, tensioned controlled braiders. Each component is then extruded with a PVC jacket. Multi-coax bundles are cabled together then extruded with an overall PVC jacket. Non jacketed, bundled cables are also available. Please contact the factory.

Shielded pairs are color coded with WHT/BLU, WHT/GRN, WHT/RED and WHT/BRN. Single pair is color coded RED/YEL.

Singles are color coded ORG, Lt GRY, BLK, BLU and (GRN).

Series Number(4) Shielded Pair (1) Twisted Pair Singles (Insulation Core) Overall Shield

Conductor Insulation Drain Shield Conductor Insulation Conductor Insulation Tape Braid

40516 30 AWG (7/38) TC Flometrics 30 AWG

(7/38) TC AL/PET 30 AWG (7/38) TC SR-PVC 30 AWG

(7/38) TC PVC AL/PET 90%

Part NumberImpedance

(Ohms) Nominal

Conductor Resistance

Ohm/km @20°C

Insulation Resistance @20°C, 500V-DC

Attenuation dB/ft (dB/m) NominalTime Delay

ns/mWithin Pair Skew ps/m100 MHz 200 MHz 400 MHz

40516-14-000-S-01000 100 ± 10 357 min. 10M, Ohm/km 1.31 (0.40)

1.96 (0.60)

2.95 (0.90) 4.30 10.00

40516-15-000-S-01000 100 ± 10 357 min. 10M, Ohm/km 1.31 (0.40)

1.96 (0.60)

2.95 (0.90) 4.20 10.00

High-Definition Multimedia Interface.

Enables true high definition for audio & video content.

Ideal for Digital TV.

Applications: High-Definition Multimedia Interface.

Lead Free materials: RoHS and REACH compliant.

UL Style: 20276 | UL Voltage Rating: 30V | UL Temp: 176°F (80°C)

High Definition Multimedia Interface (HDMI) Cable

Hitachi was one of the original founders of the High-Definition Multimedia Interface (HDMI) technology. The proprietary HDMI standard developed was specifically for transmitting uncompressed and compressed video and digital audio data from an HDMI-compliant end device, to video monitors or a projector. The system requires highly engineered cables to support the application. Our cables are known for their exceptional quality and performance.

Several versions of the HDMI standard have been developed since the inception. The most current standard is HDMI 2.1 which was released in 2017. Moving large amounts of data quickly and with high fidelity was paramount to the HDMI success. The initial standard allowed for 3.96 Gbit/s data rate while the latest standard has skyrocketed to 42.6 Gbit/s.

Thanks in part to Hitachi’s unique construction materials our HDMI cables are well suited to withstand even the most stringent of installation and usage requirements, while providing customers with outstanding performance and cables that last.

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1.800.772.011630

Universal Serial Bus (USB) Cable

Universal Serial Bus (USB) was developed to simplify and improve the interface between personal computers and associated peripheral devices as well as the user. Such peripheral devices include keyboards, pointing devices, printers, disk drives, network adapters and portable consumer electronics like video cameras and music players. USB cables were designed to be “hot pluggable” and self-configuring once connected. This greatly alleviated the need for operator device inputs, system configuration and rebooting. The cables were also designed to transmit both signal and power making them highly versatile. In fact, USB cables have become frequently used to power smaller portable devices. The USB standard is unique in that it can takes advantage of peripheral device processing power, enabling the devices to self-manage and speed up operations. However, USB cables are limited in length, generally short runs from a host to a peripheral device.

USB 2.0 transmits data at a maximum speed of 480 Mbps. It was released in April of 2000 and is still widely in use today. It has since been superseded by USB 3.0 Superspeed which offers further improvements in performance, i.e. 5.0 Gbit/s, SuperSpeed 3.1 at 10 Gbit/s and SuperSpeed 3.2 at 20 Gbit/s. The USB 4.0 specification released in 2019 is based on the Thunderbolt 3 specification, which supports 40 Gbit/s and is backwards compatible with USB 3.2 and USB 2.0. The new USB-C Standard is just emerging in the market. Please consult your HCA representative to discuss our current USB solutions to fulfill your specification requirements.

USB 3.0 Pin-outs:

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Superspeed USB 3.0 Cable - Standard 5 Gbits/s

Cable is UL recognized USB Rev. 3.0 for UL 758 “Appliance Wiring Material” Standard. Applications: Internal and External Interconnection of electronicequipment in class 2 circuits. External high speed connections; HD video transfer; external hard drives; Industrial inspection cameras;Industrial sensors.


USB 3.0 High Speed Signal Pairs: Parallel pairs Quantity 2

Conductor Insulation Insulation

O.D. Inches (mm)

Cable O.D. Inches (mm)

Nominal

Twinaxial Shield

Twinaxial Jacket

Minor O.D. Inches (mm)

Major O.D. Inches (mm)

26 SPC Foamed Polyolefin 0.042 (1.06) 0.023 (0.58)

Aluminum polyester tape and 28 AWG Drain wire

Heat sealed polyester tape 0.053 (1.34) 0.092 (2.33)

Description Conductor Insulation Insulation O.D. Inches (mm)

Power Core2 Singles 24 (7/34) TC SR-PVC

(Lead Free) 0.038 (0.96)

USB 2.0 Pair 26 (7/34) TC FR Polyolefin 0.034 (0.86)

Shield:

Jacket:

Flame test:

Diameter:

Target Assembly Length:

Min. Bend Radius:

Dual shield, aluminum polyester and 85% tinned copper braid

Black PVC (Lead Free)

VW-1

0.245 inches (6.22 mm)

16.4 feet (5.0 m)

6.0 inches (152.4 mm)

Superspeed USB 3.0 Cable - Flexible 5 Gbits/s

Cable is Flexible USB 3.0 with TPU jacket Utilizes shielded twisted pairs for increased flexibility. Thermoplastic polyurethane (TPU) jacket suitable for harsh environments. Applications: External high speed connections; HD video transfer; external hard drives and Machine Vision.


Flexible USB 3.0 High Speed Signal Pairs: Shielded pairs Quantity 2

Inner jacket: Thermoplastic Elastomer 0.016 inches (0.406 mm) wall

Shield: Braid 38 AWG tinned copper 85%

Jacket: Violet Polyurethane 0.032 inches (0.813 mm) thickness

Diameter: 0.372 inches (9.45 mm)

Target Assembly Length: 16.4 feet (5.0 m)

Min Bend Radius: 2.50 inches (63.5 mm)

Conductor Insulation Insulation

O.D. Inches (mm)

Shield Jacket O.D. Inches (mm)

26 (7/34) TC Foamed Polyolefin 0.043 (1.09) 38 AWG TC Braid

92% coverage0.010"

TPE Gray 0.124 (3.14)

Description Conductor Insulation Insulation

O.D. Inches (mm)

Power Core 2 Singles 28 (7/36) TC SR-PVC

(Lead Free) 0.035 (0.89)

USB 2.0 Pair 28 (7/36) TC Polyolefin 0.026 (0.66)

Contains:

Contains:

*For more detail on this product please call a sales representative.


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1.800.772.011632

Cable is UL recognized USB Rev. 3.0 for UL 758 “ApplianceWiring Material” Standard. Applications: Internal and External Interconnectionof electronic equipment in class 2 circuits. External highspeed connections; HD video transfer; external hard drives.Typically used for longer distance USB runs.


Extended Length USB 3.0 High Speed Signal Twinaxial Pairs: Parallel Pairs Quantity 2

Overall Shield: Dual shield, aluminum polyester and 85% tinned copper braid

Overall Jacket: PVC (Lead Free)

Flame test: VW-1

Diameter: 0.293 inches (7.44 mm)

Target Assembly Length: 23 feet (7.0 m)

Min. Bend Radius: 7.0 inches (177.8 mm)

Twinaxial Conductor

Twinaxial Insulation

Insulation O.D. Inches (mm)

Cable O.D. Inches (mm) Nominal

Twinaxial Shield

Twinaxial Jacket

Minor O.D.

Inches (mm)

Major O.D.

Inches (mm)

1/23SPC

Foamed Polyolefin 0.058 (1.47) 0.293 (7.44)

Aluminum polyester tape and 26 AWG Drain wire

Heat sealed polyester

tape

0.066 (1.68)

0.118 (3.0)


Power Core 2 Singles 20 (19/32) BC SR-PVC

(Lead Free) 0.062 (1.57)

USB 2.0 Pair 24 (19/36) BC FR Polyolefin 0.046 (1.17)

Superspeed USB 3.0 Cable - Extended Length - 5 Gbits/s

USB 2.0 Cable - 480 Mbits/s

UL 758 “Appliance Wiring Material” Standard.

Applications: Internal and External Interconnection of electronic equipment in class 2 circuits. Connects computer peripherals such as mice, keyboards, PDA’s, gamepadsand joysticks, scanners, digital cameras, printers, personalmedia players and flash drives.


Shield: Dual shield, aluminum polyester and 85% tinned copper braid

Jacket: PVC (Lead Free)

Flame test: VW-1

USB 2.0 Pair Single PairsConductor Insulation Insulation O.D.

Inches (mm) Twisted Diameter Inches (mm) Nominal

28 7/36 Polyethylene 0.033 (0.84) .066 (1.68)

Contains:



Power Core 2 Singles

28 7/36 SR-PVC 0.035 (0.89)

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ChannelFLEX®

Flat Flexible Cable (FFC)

Flat to round

Twist n flat Cable extruded (non-conventional flat)

Conventional extruded flat

Non-conventional extruded flat

Superspeed USB 3.0 Cable - Extended Length - 5 Gbits/s

Hitachi Cable America (HCA) offers a variety of flat cable designs and materials to help meetyour specific performance and environmental needs. Our commitment to excellence ensures thatwe are globally competitive and efficient. By starting with the best materials and employing worldclass manufacturing personnel with access to the best equipment and tooling available, HCA canoffer some of the highest performing product with the tightest tolerances (ribbon span and width) in the industry, while ensuring consistent mechanical, electrical and environmental performance and connector compatibility.

Products Offered:• High Performance Ribbon Cables• Micro Quick Twist (MQT Ribbon Cables)• Microzip Cables• Mini Probe Cables• 0.050 inches Pitch Ribbon Cables• Quick-Twist Cables• Shielded Flat Ribbon Cables• Wide Pitch Ribbon Cables

Flat Cable Solutions

At HCA, our specialty flat cable spans a wide range of styles and constructions. We have sevenprimary product segments that we support:

• Conventional extruded flat: 0.050” and 0.025” PVC zip constructions• Non-conventional extruded flat: 0.033”, 1 mm, 0.100” and 0.156” PVC zip constructions• Twist n flat: Quick Twist (QT) and Micro Quick Twist (MQT) constructions• Flat to round: Transitional cable• ChannelFLEX®: High flex automation cabling (reference the industrial section of the catalog for more details)• Flat Flexible Cable (FFC): Metallic conductors sandwiched between tapes (Reference the

transportation section of the catalog for more details)• Cable extruded (non-conventional flat): Micro-coaxial cable and twinaxial cable designs

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1.800.772.011634


This ribbonized coax features Hitachi’s top quality micro-coaxial cable.

Cable is fully extruded to eliminate the need for laminating.

UL Approved.

Common ground termination is simplified with parallel ribbon design.

Excellent mechanical strength and flex life characteristics.

Applications: Parallel processing, high speed interconnect, CPUmanagement and board to board interface.

RoHS and REACH Compliant.

Overall Product Specifications Pitch: 0.025 inches (0.635 mm) Pitch Tolerance: ± 0.002 inches (±0.050 mm) Coax Sheath Color: see Note 1 Below Coax Sheath Material: PETRibbon Jacket: Lead-Free PVCImpedance @ TDR (ohms): 50 ± 2Conductor Coating: SPC Alloy

PHYSICAL CONSTRUCTION DESCRIPTION Basic construction of Ribbon X cable uses 50 ohm coaxial cable built from a silver plated alloy conductor insulated with high tempera-ture insulation. The shield is a 48 AWG tinned copper spiral serve with a copper metalized tape over it. The colored PET tape is applied over the individual coax and a clear PVC jacket is applied over all of the coaxials to form the ribbon construction.

Note 1: For 38 AWG color sequence - blue, black repeated with Red for polarity. For 40 AWG - blue, green repeated with yellowNote 2: Other conductor counts available upon request. 20037-10, -25, -30 / 20227-10, -25, -30 available as standard designs.

* Made to Order Only / Non-Stock

Part Number Put-Up Feet (m)

Number of Conductors

Conductor AWG

Stranding / Coating

Insulation

Dielectric Diameter

Inches (mm)

Shield Design

Diameter Inches (mm)


ohms/ft (ohms/m)

@20° C

Capacitance pF/ft

(pF/m)

Width “W” Inches (mm)

Span “S” Inches (mm)

20037-19-P-00200* 200 (60.96)

19

38 7/46

Silver Plated Alloy FEP

0.013 (0.34)

48 AWG TC Spiral Shield + Cu metal tape

0.017 (0.044)

0.615 (2.019)

29 (95)

0.476 ± 0.005 (12.105 ± 0.127)

0.450 ± 0.005 (11.430 ± 0.127)

20

38 7/46


0.013 (0.34)


0.017 (0.044)

0.615 (2.019)

29 (95)

0.501 ± 0.005 (12.740 ± 0.127)

0.475 ± 0.005 (12.065 ± 0.127)

20113-19-P-00200* 200 (60.96)

19

40 7/48


0.009 (0.25)


0.017 (0.044)

1.125 (3.693)

30 (100)

0.475 ± 0.008 (12.065 ± 0.203)

0.450 ± 0.006 (11.430 ± 0.152)

20

40 7/48


0.013 (0.34)


0.017 (0.044)

1.125 (3.693)

30 (100)

0.500 ± 0.008 (12.700 ± 0.203)

0.475 ± 0.006 (12.065 ± 0.152)

20227-19-P-00200 200 (60.96)

19

38 7/46


0.013 (0.34)

48 AWG SPC Spiral Shield + Cu metal tape

0.017 (0.044)

0.615 (2.019)

29 (95)

0.477 ± 0.005 (12.115 ± 0.127)

0.450 ± 0.005 (11.430 ± 0.127)

20

38 7/46


0.013 (0.34)

48 AWG SPC Spiral Shield + Cu metal tape

0.017 (0.044)

0.615 (2.019)

29 (95)

0.501 ± 0.005 (12.740 ± 0.127)

0.475 ± 0.005 (12.065 ± 0.127)

Ribbon X (38 & 40 AWG Ribbon Micro-coaxial) Cable

0.0250 +/- 0.0016

0.0130 +/- 0.004

Span

Width

0.026 +/- 0.002

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Intended for rolling flex, continuous motion applications requiring stable impedance.

Precise pair to pair pitch.

Applications: Test and measurement equipment, low skew pair to pair and low in pair skew.


These cables are made to order. Other conductor counts available upon request.

PHYSICAL CONSTRUCTION DESCRIPTION 16 - 30 AWG (7/38) silver plated conductors insulated with FEP are converted into 8 twinaxials, each with a 44 AWG silver plated braid, 90% coverage. Overall, an extruded PVC jacket holds the 8 flexible twinaxials together.

Ribbon Twinax Jacketed Cable




Conductor AWG Stranding / Coating

InsulationShield Design

Conductor Resistance ohms/Mft (ohms/km)

@20° C

Impedance Diff. (G-S) (Ohms)

Capacitance pF/ft

(pF/m)

Propagation Delay

Nanoseconds/ft (ns/m)

Maximum Skew ps/ft (ps/m)

Width "W" Inches (mm)

Span “S” Inches (mm)

20257-16-P-00200 200 feet (60.96 m)

16 Conductors (8 twinaxials)

30 7/38

Silver Plated FEP

Braid Shield, SPC, 90% 7 ends of 44

AWG

98 (324) 96 ± 5 13 pF/ft

42.5 pF/m1.44 Nominal

(4.72)

3 (10)

0.646 ± 0.007 (16.40 ± 0.177)

0.560 ± 0.007 (14.22 ± 0.177)

20265-16-P-00200 200 feet (60.96 m)

31 7/39

Silver Plated FEP

125 (410) 100 ± 5 13 pF/ft


(4.72) 0.646 ± 0.007 (16.40 ± 0.177)

0.560 ± 0.007 (14.22 ± 0.177)

20225-16-P00200 200 feet (60.96 m)

30 1/30

Silver Plated FEP

102 (334) 100 ± 5 13 pF/ft


(4.72) 0.646 ± 0.007 (16.40 ± 0.177)

0.560 ± 0.007 (14.22 ± 0.177)

0.646 +/- 0.007

0.560 +/- 0.007

0.0800 +/- 0.0023

0.0430 +/- 0.004

0.0565 +/- .002

0.280 Nom0.040 Nom

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1.800.772.011636

Ribbon Twinax design.

Flexible 100 ohm construction.

Applications: Non-invasive probe devices, test and measurement, CEP and CMOS video.



PHYSICAL CONSTRUCTION DESCRIPTION Using individually extruded PFA primaries, conductors are pulled parallel and taped with PET. Each leg is then braided with 85% braid coverage. Each braided core is then jacketed parallel for a flat cable profile.

.0330±

.002.0137(Ref.)

.0410±

.002

.0220 ± .004

.1260 ± .005

.0820 ± .005

Other conductor counts available upon request.

Mini-Probe (3 x 38 AWG 100 ohm Twinax) Cable

Part Number # of

Conductors/ # of Twinax

Conductor AWG

Stranding/ Coating Insulation

Dielectric Diameter

Inches (mm)

Braid Shield Design/ Isolation Tape Jacket

Mtl.


ohms/ft (ohms/m) @20° C

Capacitance pF/ft

(pF/m)

Impedance (Ohms)

Width "W" Span "S"

Inches (mm)

20233-6-S-00000 6/3

38 7/46

Silver Plated Alloy PFA

0.011 (0.279)

85% Coverage 6 ends/ 46 AWG Silver

Plated Copper PET Isolation Tape PVC Jkt.

0.615 (2.019) 9 (29) 100 0.126 (3.200)

0.082 (2.082)

Cu/PETtape

InnerConductor

Dielectric

Sheath

BraidShield

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0.050 Inches (1.27 mm) PVC Stranded & Hi-Flex Cable

Symmetrical profile offers easy conductor separation (zip) without cabledamage and allows reverse termination.

Design for use with high speed automated termination equipment.

Applications: Internal wiring of electronic equipment.



.027±

.002P

PHYSICAL CONSTRUCTION DESCRIPTION 23100 is extruded gray PVC flat planar cable using 28 AWG (7/36) tinned copper, on 0.050 inch (1.27mm) centers. 23108 is Hi-Flexextruded gray PVC flat planar cable using 28 AWG stranded (19/40) tinned copper, 0.050 inch (1.27 mm) centers. Conductor number one is marked with a red polarity stripe.




Insulation


@20° C


Capacitance pF/ft

(pF/m)

Propagation Delay Nanoseconds/ft

(ns/m)

Maximum Skew ps/ft

(ps/m)

Width “W” and Span “S” Inches (mm)

23100-06-P-00100 6

28 7/36 AWG TC 67.5 (221.4) 145 ohms 8.90 (29.19) 1.40 (4.59) 0.035 (0.114)

W = XX * 0.050 (1.27)S = XX * 0.050 (1.27) - 0.050 (1.27)

23100-09-P-00100 923100-10-P-00100 1023100-12-P-00100 1223100-14-P-00100 1423100-15-P-00100 1523100-16-P-00100 1623100-20-P-00100 2023100-24-P-00100 2423100-25-P-00100 2523100-26-P-00100 2623100-30-P-00100 3023100-34-P-00100 3423100-36-P-00100 3623100-37-P-00100 3723100-40-P-00100 4023100-50-P-00100 5023100-60-P-00100 6023100-64-P-00100 6423108-10-P-00100 10

28 19/40 AWG TC 63.1 (206.96) 142 ohms 8.36 (27.42) 2.90 (9.51) 0.050 (0.164)

23108-20-P-00100 2023108-26-P-00100 2623108-34-P-00100 3423108-34-P-00100 4023108-50-P-00100 50

Note: XX is number of conductors.

Other conductor counts and put-ups available upon request. Available in tinned overcoat copper (20069), 30 AWG Solid TC (20052), 28 solid TC (23197), and 26 AWG stranded TC (23043). Other Put-up lengths possible. Contact factory for details.

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1.800.772.011638

0.025 Inches (0.635 mm) PVC Solid & Stranded Microzip Cable

PHYSICAL CONSTRUCTION DESCRIPTION This Microzip consists of 30 AWG solid bare or stranded tinned copper. Conductors are then fully extruded with PVC insulation. A red polarity stripe is added to the first conductor for easy identification. Standard color is gray. Pitch Tolerance = ± .0016 inches ( ± .040 mm).




Insulation


@20° C


Capacitance pF/ft

(pF/m)

Propagation Delay Nanoseconds/ft

(ns/m)

Maximum Skew ps/ft

(ps/m)


23129-20-P-00100 20

30 1/30 AWG BC 104 (34.12) 130 ohms 10.7 (3.26) 1.52 (4.98) 0.036 (0.118)

W = XX * 0.050 (1.27)S = XX * 0.050 (1.27) - 0.050 (1.27)

23129-25-P-00100 25

23129-26-P-00100 26

23129-34-P-00100 34

23129-40-P-00100 40

23129-50-P-00100 50

23129-60-P-00100 60

23129-68-P-00100 68

23129-80-P-00100 80

23129-11*-P-00400 100

23113-10-P-00100 10

30 7/38 AWG TC 106 (347.68) 110 ohms 15.8 (51.82) 1.62 (5.31) 0.030 (0.098)

23113-16-P-00100 16

23113-20-P-00100 20

23113-26-P-00100 26

23113-30-P-00100 30

23113-34-P-00100 34

23113-40-P-00100 40

23113-50-P-00100 50

23113-60-P-00100 60

23113-80-P-00100 80

23113-11*-P-00400 100

Note: XX is number of conductors. Other conductor counts and put-ups available upon request.

Tightest pitch tolerance in the industry.

Solid conductor construction for lower cost and higher impedance.

Operating temperature: -4°F (-20°C) to +221°F (105 °C).

Applications: Ultra ATA 133 and Ultra 160 SCSI, backwards compatibleInternal interconnections for electronic equipment.



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0.050 Inches (1.27 mm) Rainbow Ribbon Cable

Pitch tolerance ± 0.003 inches (± .0762mm).

PVC insulated conductors.

Applications: Internal wiring of appliances, electronic computers or business equipment.



PHYSICAL CONSTRUCTION DESCRIPTION This 0.050 inch (1.27 mm) flat Rainbow Ribbon cable is constructed with individually extruded 28 AWG (7/36 stranded TC). All primaries are then pulled parallel and jacketed with clear PVC. Color sequence: ten unique colors: Brown, Red, Orange, Yellow, Green, Blue, Violet, Gray, White, Black and repeat.




Insulation


@20° C


Capacitance pF/ft

(pF/m)

Propagation Delay Nanoseconds/ft (ns/m)

Maximum Skew ps/ft

(ps/m)


23026-09-P-00100 9

28 7/36 AWG TC 67.5 (221.4) 135 ohms 7.48 (24.53) 1.45 (4.75) 0.086 (0.28)W = XX * 0.025 (0.635)

S = XX * 0.025 (0.635) - 0.025 (0.635)

23026-10-P-00100 1023026-14-P-00100 1423026-15-P-00100 1523026-16-P-00100 1623026-20-P-00100 2023026-24-P-00100 2423026-25-P-00100 2523026-26-P-00100 2623026-34-P-00100 3423026-37-P-00100 3723026-40-P-00100 4023026-50-P-00100 5023026-60-P-00100 6023026-64-P-00100 64

Other conductor counts and put-ups available upon request. Other variations include 30 AWG and 26 AWG (20074) cables. PVC - BI: Intermittently Heat bonded PVC insulated wires with no lamination tapes. Spacing between bonded section is 6.25 inches (158.75 mm)

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1.800.772.011640

Micro Quick Twist (MQT) Cable Family

HCA Short Description

HCA Series Number


InsulationInsulation


@20° C

ImpedanceDiff. (G-S)(Ohms)

Capacitance pF/m (pF/ft)

Propagation Delay

ns/ft (ns/m)

Maximum Skew ps/ft

(ps/m)

MQT23195

30 7/38 AWG TC PVC106

(347.68)117 ohms 14.9 (48.87) 1.56 (5.116)

0.035 (0.114)20050 113 ohms 14.6 (47.88) 1.52 (4.98)

TPO MQT20062

30 7/38 AWG TC TPO 106 (347.6) 120 ohms10.3 (33.78)

1.56 (5.116) 0.035 (0.114)20051 10.8 (35.78)

TPO DLMQT

2018830 1/30 AWG TC

TPO

106 (347.6)

125 ohms 11.0 (36.08) 1.45 (4.756) 0.025 (0.082)20187

20095

30 7/38 AWG TC

120 ohms 10.4 (34.11) 1.56 (5.116)0.025 (0.082)

20089 117 ohms 10.0 (32.8) 1.50 (4.92)

20096

115 ohms11.0 (36.08)

1.56 (5.116) 0.035 (0.114)

20090

20185 32 AWG 7/40

Tinned

106 (347.6)10.7 (3.26)

20196120 ohms

12.5 (3.81)

20197 110 (360.9) 10.7 (3.26)

SMQT

20036 32 AWG 7/40

Tinned

PVC185

(606.95)

130 ohms11.2

(36.745)

1.56 (5.116) 0.035 (0.114)

20048

2004932 AWG

7/40 Tinned

132 ohms13.2

(43.31)

20077 32 AWG 7/40

Tinned

130 ohms11.2

(36.745)

20081 132 ohms13.2

(43.31)

DLSMQT

20092 32 AWG 7/40

TinnedPVC

185 (606.95)

86 ohms12 (39.37)

1.56 (5.116) 0.035 (0.114)2009390 ohms

20094 10 (32.81)

Other conductor counts and put-ups available upon request.

Heat bonded construction providing tighter pitch control.

Contoured flat sections for ease of IDC termination.

Non-laminated versions offer increased air flow.

Stranded construction for greater flexibility and flex life.

Solid copper constructions also available.

Applications: Constructions are suitable for SE, MSE, LVD, PCIe Gen4.0 and MLVD.


PVC UL Style: 20528TPO UL Style: 21057

UL Voltage Rating: 300V PVC UL Temp: 221°F (105°C)TPO UL Temp: 194°F (90°C)

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0.033”, 1.0 mm, 0.100” and 0.156” PVC Zip Cable

PHYSICAL CONSTRUCTION DESCRIPTION HCA’s series 23124, 23147 and 20057 are constructed with stranded tinned copper. Conductors are fully extruded with flexible gray PVC compound. For 0.100 inches wide pitch flat planar cable using 22, 24, or 26 AWG stranded tinned copper, extruded in PVC on 0.100 inches (2.54 mm) centers. Conductor number one is marked with a polarity stripe. Standard cable color is gray. For 0.156 inches wide pitch flat planar cable using 18, 20, or 22 AWG stranded copper, extruded in PVC on 0.156 inches centers. Conductor number one is marked with a polarity stripe.


Number of Con-ductors


Insulation


@20° C


Capacitance pF/ft

(pF/m)


Conductor Plating

Pitch Inches (mm)

23124-XX-P-00100 96 30 7/38 AWG TC 106 (347.68) 136.2 ohms 14.4 (47.23)XX * 0.033 (0.84)

XX * 0.033 (0.84) -0.033 (0.84)

Tinned

0.033 (0.84)

20057-XX-P-00100 10, 20, 34, 40, 50 28 7/36 AWG TC 67.5 (221.40) 125 ohms 12.3 (40.3) XX * 0.039 (0.99)XX * 0.039 (0.99) -

0.039 (0.99)0.039 (0.99)

23147-XX-P-00100 44, 50 30 7/38 AWG TC 106 (347.68) 140 ohms 10.03 (32.89)

23232-XX -P-00YYY 4, 6, 8, 10, 12, 14, 16 26 7/34 AWG TC 42.5 (139.4) 150 ohms 12 (39.36)

XX * 0.100 (2.54)XX * 0.100 (2.54) -

0.100 (2.54)

Tinned

0.100 (2.54)

23224-XX -P-00YYY 5, 6, 7, 8 , 10, 28 24 7/32 AWG TC 25.7 (84.2) 130 ohms 13 (42.64)

23225-XX -P-00YYY5, 6, 8, 9, 10, 12,

16, 2022 7/30 AWG TC 15.0 (49.2) 115 ohms 12 (39.36)

20028-XX -P-00YYY3, 4, 5, 6, 10, 11, 12,

14, 16, 2426 7/34 AWG TTC 43.1 (141.3) 150 ohms 12 (39.36)

Tinned Topcoated20027-XX -P-00YYY 10, 12 24 7/32 AWG TTC 26.5 (86.92) 130 ohms 13 (42.64)

20026-XX -P-00YYY 3, 4, 7, 10, 14, 28 22 7/30 AWG TTC 15.0 (49.2) 115 ohms 12 (39.36)

20008-XX -P-00YYY 3, 4, 9, 10 22 AWG (7/30) TC 16.8 (55.1) 160 ohms 10 (32.8)

XX * 0.156 (3.96)XX * 0.156 (3.96) -

0.156 (3.96)

Tinned

0.156 (3.96)

20029-XX -P-00YYY 6, 8, 10, 16, 20, 24 22 AWG (7/30) TC 16.8 (55.1) 160 ohms 10 (32.8)Tinned

Topcoated

23261-XX -P-00YYY 4, 5, 10 20 AWG (7/28) TC 10.3 (33.78) 140 ohms 11 (36.08) Tinned

23198-XX -P-00YYY 10, 12, 15, 18, 24 20 AWG (7/28) TTC 10.3 (33.78) 127 ohms 12.6 (41.32)Tinned

Topcoated

23236-XX -P-00YYY 2, 3, 4, 6, 7, 8, 15, 24 18 AWG (19/30) TC 6.07 (19.9) 125 ohms 10 (32.8) Tinned

20017-XX -P-00YYY 7, 10, 24 18 AWG (19/30) TTC 6.07 (19.9) 125 ohms 10 (32.8)Tinned

Topcoated

Other conductor counts and put-ups available upon request.

UL Style: 2678 / 2651 | UL Voltage Rating: 150V / 300V | UL Temp: 221°F (105°C)

0.033 inches & 1.0 mm PVC StrandedMicrozip Cable Constructions

0.100 inches Wide Pitch RibbonCable Constructions

0.156 inches Wide Pitch RibbonCable Constructions

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1.800.772.011642

Round to Flat Ribbon Cable


PHYSICAL CONSTRUCTION DESCRIPTION Cable core consists of slit and bonded flat gray ribbon cable. Core is folded and twisted into a round format beforebeing taped with either Polyester (23149) or Aluminum/Polyester (23122) tape (Al side out). For dual shielded versions, cable is then braided. The core is jacketed inBlack PVC.

Series Number Number of Conductor Conductor AWG Insulation

Capacitance Resistance

ohms/1000 ft (ohms/Km)

Shielding

Propagation Delay

Nanoseconds/ft (ns/m)

Jacket

23122-16-P-00660 16

28 7/36 AWG TC

PVC 67.5 (221.4)

Al/PET Tape & Braid

1.62 (5.31) PVC

23122-20-P-00660 20

23122-25-P-00660 25

23122-26-P-00660 26

23122-34-P-00660 34

23122-37-P-00660 37

23122-40-P-00660 40

23122-50-P-00660 50

23122-60-P-00660 60

23122-64-P-00660 64

23149-16-P-00660 16

PET Tape

23149-20-P-00660 20

23149-26-P-00660 26

23149-34-P-00660 34

23149-37-P-00660 37

23149-40-P-00660 40

23149-50-P-00660 50

Other conductor counts and put-ups available upon request. This product is available in 30 AWG solid and stranded constructions. Please consult with factory for moreinformation. Standard jacket color is Black. Other colors are available by special request.

Available unshielded and double shielded.

Shielded includes an aluminum tape and braid.

Cable core features our 0.050 inch (1.27 mm) pitch gray ribbon cable foruse with popular IDC connectors. Core is slit 1.50 inch (38.1 mm) thenbonded 0.75 inch (19.05 mm) for ease of termination.

Applications: Internal and external wiring of electronic equipment andconsumer products.


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Mini-coaxial Cable

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UL / CSA Listing (UL) CMG c(UL) 75°C

Meets UL 444 FT-4 Burn Requirements Various Outside Diameters to meet your specific needs. Engineered to provide optimal VSWR, minimized attenuation andimpedance control. Single coax or zip construction available. Applications: RF, wireless, antenna and broadband transmission. RoHS and REACH Compliant.

Attenuation - dB/ft (dB/m)

Part Number Impedance Ω (TDR)

Jacket O.D. Inches (mm) Type / Color

Conductor AWG (Stranding) Coating

Dielectric O.D. Inches (mm)

TypeShield AWG

Braid / Co Type

Conductor Resistance Ω/Mft. @ 20°C (Ω)/km)

Time Delay ns/m

(ns/ft) nom

Capacitance pF/ft (pF/m)

100 MHz

1.0 GHz

2.0 GHz

3.0 GHz

4.0 GHz

5.0 GHz

6.0 GHz

40711-1-000-S-01000 50 +/- 2 0.195 (4.953) Poly O / Black 19 (1/19) BC

0.110 (0.279) Cellular Poly O

36 DSB-TC 7.6 (25)

1.27 (4.17) 25 (83) 0.03

(0.10)0.12 (0.40)

0.17 (0.55)

0.23 (0.75)

0.26 (0.85)

0.29 (0.95)

0.31 (1.02)

40386-2-000-S-01000 50 +/- 30.105 x 0.22

(2.667 x 5.588) PVC / Black

25 (1/25) SC Clad steel

0.060 (1.524) Poly O

38 SB-TC Alum Tape

8.1 (2.66)

1.53 (5.02) 31 (102) 0.07

(0.21)0.25 (0.82)

0.37 (1.21)

0.50 (1.64)

0.51 (1.67)

0.58 (1.90)

0.66 (2.17)

40659-1-000-S-01000 50 +/- 3 0.110 (2.794) PVC / Black

25 (1/125) BC copperweld

0.060 (1.524) Poly O 38 DSB-TC 81

(266)1.53 (5.02) 31 (101) 0.08

(0.26)0.24 (0.79)

0.35 (1.15)

0.50 (1.64)

0.57 (1.87)

0.64 (2.10) -

40549-1-900-S-01000 50 +/- 2 0.072 (1.829) FEP / White 26 (7/34) SC 0.045 (1.143)

FEP 36 SB-SC 37 (121

1.20 (3.94) 24 (79) 0.10

(0.33)0.32 (1.05) - - - - -

40551-1-400-S-01000 50 +/- 2 0.071 (1.803) FEP / Yellow 26 (7/34) SC 0.046 (0.151)

Cellular FEP 40 SB-TC 37 (121

1.21 (3.97) 24 (79) 0.10

(0.31)0.34 (1.11) - - - - -

40236-1-999-S-01000 50 +/- 5 0.075 (1.910) FEP / Natural 28 (1/28) SC 0.037 (0.940)

FEP 38 SB-SC 68 (223)

1.36 (4.46) 29 (95) 0.10

(0.33)0.38 (1.23)

0.55 (1.80)

0.81 (2.64) - - -

40194-1-000-S-01000 50 +/- 3 0.072 (1.830) FEP / Black 30 (7/38) SC 0.034 (0.860)

FEP 38 SB-SC 97 (321)

1.45 (4.76) 28 (92) 0.14

(0.46)0.54 (1.77)

0.72 (2.37)

1.12 (3.68)

1.20 (3.94)

1.36 (4.46)

1.50 (4.92)

40505-1-000-S-01000 50 +/- 2 0.052 (1.320) FEP / Black 30 (7/38) SC 0.035 (0.890)

Special PFA 44 SB-TC 99 (326

1.43 (4.69) 29 (95) 0.13

(0.44)0.43 (1.42)

0.64 (2.11)

0.76 (2.49)

0.96 (3.14)

1.05 (3.43)

1.21 (3.98)

40309-1-000-S-01000 50 +/- 3 0.050 (1.270) FEP / Black 30 (1/30) SC 0.031 (0.790)

Special PFA 44 SB-TC 262 (868)

1.43 (4.61) 30 (98) 0.13

(0.43)0.58 (1.89)

0.70 (2.30)

0.88 (2.90)

0.98 (3.20)

1.13 (3.70)

1.27 (4.16)

40371-1-600-S-01000 50 +/- 3 0.037 (0.94) FEP / Blue 30 (1/30) SC 0.026 (0.660)

Cellular PE44 SB-TSC CU tape

102 (340)

1.32 (4.33) 26 (85) 0.15

(0.49)0.50 (1.64)

0.88 (2.89)

1.07 (3.50)

1.28 (4.20)

1.52 (5.00)

1.70 (5.57)

40278-1-000-S-01000 50 +/- 3 0.060 (1.524) FEP / Black

31 (7/39) SC Alloy

0.028 (0.710) FEP 44 SB_SC 155

(509)1.47 (4.82) 31 (101) 0.18

(0.59)0.70 (2.31)

0.98 (3.20)

1.24 (4.06)

1.46 (4.80)

1.67 (5.49)

1.87 (6.14)

40281-1-800-S-01000 50 +/- 3 0.052 (1.320) FEP / Gray 32 (7/40) SC 0.026 (0.660)

Special PFA 44 DSB-TC 182 (597)

1.43 (4.69) 29 (95) 0.18

(0.59)0.59 (1.94)

0.86 (2.81)

0.99 (3.25)

1.23 (4.02)

1.35 (4.42)

1.55 (5.09)

40322-1-000-S-01000 50 +/- 3 0.044 (1.130) FEP / Black 32 (7/40) SC 0.026 (0.660)

Special PFA 44 SB-TC 181 (596)

1.43 (4.69) 29 (95) 0.18

(0.59)0.59 (1.94)

0.86 (2.81)

1.06 (3.46)

1.24 (4.08)

1.42 (4.66)

1.57 (5.16)

40118-1-160-S-01000 75 +/- 5 0.108 (2.740) PVDF / Beige 30 (7/38) SC 0.060 (1.524)

FEP 38 SB-SC 96 (316)

1.46 (4.79) 19 (62) 0.08

(0.26)0.30 (0.98) - - - - -

40137-1-100-S-01000 75 +/- 5 0.120 (3.050) FEP / Brown 30 (7/38) SC 0.060 (1.524)

FEP 38 DSB-SC 96 (316)

1.46 (4.79) 19 (62) 0.08

(0.26)0.30 (0.99) - - - - -

40643-1-100-S-01000 75 +/- 3 0.116 (2.946) FEP / Brown 30 (7/38) SC 0.064 (0.210)

FEP 38 SB-SC 97 (317)

1.45 (4.79) 19 (62) 0.08

(0.26)0.30 (0.99) - - - - -

49277-1-000-S-01000 75 +/- 5 0.098 (2.490) PVC / Black 30 (7/38) TC 0.052 (1.32)

Poly O 38 SB-TC 106 (349)

1.29 (4.23) 18 (62) 0.08

(0.25)0.29 (0.96) - - - - -

40252-1-900-S-01000 75 +/- 5 0.070 (1.780) PVC / White

34 (1/34) Silver CU

Clad steel0.033 (0.840)

FEP 40 SB-TC 798 (2625)

1.46 (4.79) 20 (66) 0.05

(0.16) - - - - - -

1.800.772.011644

Micro-Coaxial and Mini-Coaxial Solutions

50 Ohm Micro-Coaxial Cable Maximum Insertion Loss (S21) - dB/m (dB/ft)

Part Number Packaging / Weight

UL RatingImpedance Ω (TDR)

Coaxial Application

Type

Jacket O.D. Inches (mm)

Jkt Type / Color

Conductor/AWG

(Stranding) Plating

Core O.D. Inches (mm) Ins. Type

Shield Description

Conductor Resistance Ω/m (Ω/ft) @ 20°C max

Propagation Delay ns/m

(ns/ft) nom

Capacitance pF/m (pF/ft) @ 1 kHz nom

100 MHz

1.0 GHz

2.0 Ghz

3.0 GHz

4.0 GHz

5.0 GHz

6.0 GHz Notes

40626-1-999-S-01000 304.8 m / 0.55 kg (1000 ft / 1.22 lbs)

N/A50 +/- 2 AN 0.037 (0.94)

FEP / Clear36 (7/44) SPC Alloy HPC-35EF

0.016 (0.40) PFA

46 AWG TC SB - 90%

1.60 (0.487)

4.85 (1.48) 102 (31) 1.20

(0.37)3.55 (1.08)

5.25 (1.60)

6.50 (1.98)

7.85 (2.39)

9.10 (2.77)

10.30 (3.14) -

40322-1-000-S-01000 304.8 m / 0.87 kg (1000 ft / 1.93 lbs)

UL 174550 +/- 2 AN 0.044 (1.13)

FEP / Black32 (7/40) SPC

0.026 (0.66) PFA

44 AWG TC SB - 92%

0.597 (0.181)

4.75 (1.45) 98 (30) 0.68

(0.21)2.20 (0.67)

3.35 (1.02)

4.22 (1.29)

5.10 (1.55)

5.95 (1.81)

6.70 (2.04)

40322/1 mating connector Hirose U.FL

40281-1-800-S-01000 304.8 m / 1.33 kg (1000 ft / 2.93 lbs)

UL 174550 +/- 2 AN 0.052 (1.32)

FEP / Gray32 (7/40) SPC"

0.026 (0.66) PFA

44 AWG TC DSB - 92%

0.597 (0.181)

4.75 (1.45) 98 (30) 0.68

(0.21)2.20 (0.67)

3.35 (1.02)

4.22 (1.29)

5.10 (1.55)

5.95 (1.81)

6.70 (2.04)

40281/1 mating connector Hirose U.FL

40278-1-000-S-01000 304.8 m / 1.45 kg (1000 ft / 3.20 lbs)

UL 174550 +/- 2 AN 0.060 (1.52)

FEP / Black31 (7/39) SPC Alloy

1350.030 (0.76)

FEP44 AWG SPC SB - 94%

0.508 (0.155)

4.75 (1.45) 98 (30) 0.60

(0.18)2.17 (0.66)

3.30 (1.00)

4.19 (1.28)

5.00 (1.52)

5.75 (1.75)

6.40 (1.95) -

40371-1-600-S-01000 304.8 m / 0.58 kg (1000 ft / 1.29 lbs)

UL 135450 +/- 2 AN

0.037 (0.94) PET Tape /

Blue30 (solid)

SPC0.027 (0.69) Cellular PE

44 AWG SPC SB - 91%

0.347 (0.106)

4.30 (1.31) 90 (27) 0.54

(0.16)1.85 (0.56)

2.73 (0.83)

3.42 (1.04)

4.04 (1.23)

4.70 (1.43)

5.30 (1.62)

Ultra-small diameter

w/tape jacket

40309-1-000-S-01000 304.8 m / 1.11 kg (1000 ft / 2.45 lbs)

UL 194350 +/- 2 AN

0.050 (1.27)

FEP / Black30 (solid)

SPC0.032 (0.80)

PFA44 AWG TC SB - 95%

0.347 (0.106)

4.75 (1.45) 98 (30) 0.56

(0.17)1.75 (0.53)

2.63 (0.80)

3.25 (0.99)

3.85 (1.17)

4.40 (1.34)

4.90 (1.49) -

40505-1-000-S-01000 304.8 m / 1.17 kg (1000 ft / 2.76 lbs)

UL 174550 +/- 2 AN 0.052 (1.32)


0.035 (0.89) PFA

44 AWG TC SB - 95%

0.354 (0.108)

4.75 (1.45) 98 (30) 0.50

(0.15)1.60 (0.49)

2.38 (0.73)

3.00 (0.91)

3.59 (1.09)

4.20 (1.28)

4.78 (1.46) -

40331-1-000-S-01000 304.8 m / 2.34 kg (1000 ft / 5.16 lbs)

UL 194350 +/- 2 AN 0.070 (1.78)

FEP / Black40 (7/38) SPA

0.033 (0.84) FEP

38 AWG SPC SB - 96%

0.802 (0.244)

4.75 (1.45) 105 (32) 0.52

(0.16)1.70 (0.52) N/A 3.08

(0.94) N/A N/A N/A RG-178/U Type

40194-1-000-S-01000 304.8 m / 2.35 kg (1000 ft / 5.17 lbs)

UL 194350 +/- 2 AN 0.070 (1.78)


0.033 (0.84) FEP

38 AWG SPC SB - 96%

0.354 (0.108)

4.75 (1.45) 98 (30) 0.50

(0.15)1.80 (0.55)

2.68 (0.82)

3.40 (1.04)

4.10 (1.25)

4.75 (1.45)

5.35 (1.63) -

40236-1-998-S-01000 304.8 m / 2.72 kg (1000 ft / 6.00 lbs)

N/A50 +/- 3 AN 0.075 (1.91)

FEP / Natural28 (1/28) SPC

0.037 (0.94) FEP

38 AWG SPC SB - 96%

0.223 (0.068)

4.46 (1.36)

95 (29)

0.33 (0.10)

1.23 (0.38)

1.80 (0.55)

2.64 (0.81) N/A N/A N/A -

40551-1-400-S-01000 304.8 m / 2.39 kg (1000 ft / 5.27 lbs)

N/A50 +/- 2 AN 0.071 (1.80)

FEP / Yellow26 (7/34) SPC

0.046 (1.15) Cellular FEP

40 AWG TC SB - 95%

0.121 (0.037)

3.97 (1.21)

79 (24)

0.31 (0.09)

1.11 (0.34) N/A N/A N/A N/A N/A -

49278-1-900-S-01000 304.8 m / 2.05 kg (1000 ft / 4.52 lbs)

UL CL2P50 +/- 2 AN 0.100 (1.83)

FEP / White26 (7/34) SPC

0. 060 (1.14)FEP

36 AWG TCSB - 90% 30.8 (0.94) 5.02 (1.52) 105 (32) 0.30

(0.09)1.05 (0.32) N/A N/A N/A N/A N/A RG 174U Type

40659-1-000-S-01000 304.8 m / 3.96 kg (1000 ft / 8.73 lbs)

N/A50 +/- 3 AN 0.110 (2.79)

PVC / Black25 (1/25) BCW

0.060 (1.52) PE

Alum/PET Tape plus 38 AWG TC SB - 93%

0.266 (0.081)

5.02 (1.53)

101 (31)

0.26 (0.08)

0.79 (0.24)

1.15 (0.35)

1.64 (0.50)

1.87 (0.57)

2.10 (0.64) N/A LMR 100 Type

40386-2-000-S-01000 304.8 m / 8.50 kg (1000 ft / 18.74 lbs)

N/A50 +/- 3 AN

0.105 x 0.220 (2.66 x 5.59) PVC / Black

25 (1/25) BCW

0.060 (1.52) PE

Alum/PET Tape plus 38 AWG TC SB - 93%

0.266 (0.081)

5.02 (1.53)

101 (31)

0.21 (0.07)

0.82 (0.25)

1.21 (0.37)

1.64 (0.50)

1.67 (0.51)

1.90 (0.58)

2.17 (0.66)

Siamese construction

40735-1-000-S-01000 304.8 m / 11.27 kg (1000 ft / 24.86 lbs)

N/A50 +/- 2 AN 0.195 (4.96)

PVC / Black19 (1/19)

BC 0.110 (2.79)

PE36 AWG TC DSB - 95%

0.025 (0.0076)

4.17 (1.27)

83 (25)

0.1 (0.03)

0.40 (0.12)

0.55 (0.17)

0.75 (0.23)

0.85 (0.26)

0.95 (0.29)

1.02 (0.31) LMR 195 Type

Key: Micro-Coaxial Application Type: AN - Antenna; AV - Audio/Video; AVP - Audio/Video Plenum rated; CO - Central Office; IM - Industrial/Mining; IT - General; ME - Medical; MT - Military Type

50 Ohm Micro-Coaxial Cable

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Micro-Coaxial and Mini-Coaxial Solutions

75 Ohm for Video Maximum Insertion Loss (S21) - dB/m (dB/ft)



Coaxial Application

Type

Jacket O.D. Inches (mm) Jacket Type /

Color

Conductor / AWG

(Stranding) Plating

Core O.D. Inches (mm) Insulation Type

Shield Description

Conductor Resistance Ω/m (Ω/ft) @ 20°C max.

Propagation Delay

ns/m (ns/ft) nominal

Capacitance pF/m (pF/ft) @ 1 kHz nominal

1 MHz 5 MHz 10 MHz

22.5 MHz

50 MHz

100 MHz

200 MHz

40637-3-000-S-01000 (or)40637-5-000-S-01000304.8 m / 4.82 kg

(1000 ft / 10. 63 l bs)UL CMP and CMG

75 +/- 3 AV/CO 0.126 (3.24)

PVC / Gray26 (1/26) SPC

0.077 (1.96)

Cellular PE

PET Aluminum + 38 AWG TC SB - 90%

0.134 (0.041)

4.26 (1.30)

56.1 (17.1)

0.0164 (0.01)

0.036 (0.01)

0.0377 (0.01)

0.0721 (0.02)

0.1043 (0.03)

0.1226 (0.04)

0.1466 (0.04)

40553-11-000-S-01000 304.8 m / 4.82 kg (1000 ft / 10.63 lbs) UL CMP and CMG

75 +/- 3 AV/CO 0.126 (3.24 )

PVC / Gray28 (7/36)

TC0.061 (1.55)

Cellular FEP + 38 AWG TC

SB - 94%0.222 (0.074)

3.97 (1.21)

53.0 (16.1)

0.0197 (0.01)

0.0459 (0.01)

0.0689 (0.02)

0.1064 (0.03)

0.1673 (0.05)

0.2493 (0.08) -

75 Ohm for Mining Maximum Insertion Loss (S21) - dB/m (dB/ft)



Coaxial Application

Type


Color

Conductor / AWG

(Stranding) Plating

Dielectric O.D.

Inches (mm) Type

Inner Jacket O.D. in. (mm) Type / Color

Barrier Shield Description

Conductor Resistance Ω/km

(Ω/1000ft) @ 20°C max.

Propagation Delay ns/m

(ns/ft) nominal

Capacitance pF/m (pF/ft) @ 1 kHz nom

160 MHz 486 MHz

40602-1-400-S-01000 304.8 m / 79 kg (1000 ft / 175 lbs)

MSHA 75 +/- 3 IM

0.627 (15.93) PVC / Yellow

11 (1/11) BC

0.396 (10.06) PE

0.533 (13.53) PE Black

Polyester Tape

0.0236” BC SPIRAL

4.0 (1.23)

3.97 (1.21)

53 (16.15)

0.043 (0.13) N/A 0.043

(0.13) N/A

40603-1-400-S-01000 304.8 m / 55.3 kg (1000 ft / 122 lbs)

CL2P75 +/- 3 IM

0.352 (8.94) PVDF / Yellow

11 (1/11) BC

0.240 (6.10)

Foam FEPNone PTFE

Tape0.0236” BC SPIRAL

4.0 (1.23)

4.11 (1.25)

82 (25.0)

0.066 (0.02)

0.164 (0.05)

0.066 (0.02)

0.164 (0.05)

75 Ohm for Military Maximum Insertion Loss (S21) - dB/m (dB/ft)



Coaxial Application

Type


Color

Conductor / AWG

(Stranding) Plating

Dielectric O.D. Inches (mm) Type

Shield Description

Conductor Resistance Ω/km

(Ω/1000ft) @ 20°C max.

Propagation Delay ns/m (ns/ft) nominal

Capacitance pF/m (pF/ft)

@ 1 kHz nominal

50 MHz

100 MHz

400 MHz

1.0 GHz

3.0 GHz

5.0 GHz

11.0 GHz Notes

41109-1-000-S-01000 304.8 m / 63.5 kg (1000 ft / 140 lbs)

RG-214 Type50 +/- 2 MT

m17/75*

0.425 (10.80) Non-Cont. PVC / Black

13 (7/0.296) SPC

0.285 (7.24) PE

34 AWG SPC

DSB - 95%5.77 (1.76)

5.05 (1.54)

106 (32.2)

0.056 (0.017) - 0.223

(0.068) - 0.92 (0.28) - 1.97

(0.60)Corona Extinction (5kV-min)

41478-1-000-S-01000 304.8 m / 49.8 kg (1000 ft / 110 lbs)

RG-213 Type 50 +/- 2 MT

m17/74*

0.405(10.29)Non-Cont.PVC / Black

13 (7/0.296)

BC

0.285 (7.24) PE

34 AWG BC SB - 95%

5.77 (1.76)

5.05 (1.54)

106 (32.2)

0.056 (0.017) - 0.223

(0.068) - 0.92 (0.28) - 1.97

(0.60)Corona Extinction (5kV-min)

41176-1-000-S-01000 304.8 m / 11.3 kg (1000 ft / 25 lbs)

RG-58 Type 50 +/- 2 MT

m17/28*

0.195 (4.95)

Non-Cont. PVC / Black

20 (19/.0072)

TC

0.116 (2.95) FEP

36 AWG TC SB - 93%

48.54 (14.80)

5.05 (1.54)

106 (32.2)

0.13 (0.04)

0.21 (0.065)

0.56 (0.17)

0.92 (0.28) - - -

Corona Extinction (1.9kV-min)

41110-1-000-S-01000 304.8 m / 18.1 kg (1000 ft / 40 lbs) RG-223 Type

50 +/- 2 MT0.212

(5.38) Non-Cont. PVC / Black

19 (1/0.035) SPC

0.116 (2.95) FEP

36 AWG SPC

DSB - 95%29.42 (8.97)

5.05 (1.54)

106 (32.2) - 0.21

(0.065)0.39 (0.12)

0.69 (0.21)

1.31 (0.40)

1.80 (0.55)

2.76 (0.84)


41422-1-000-S-01000 304.8 m / 16.5 kg (1000 ft / 36 lbs)

RG-59 Type75 +/- 2 MT

m17/29*


23 (1/0.0226)

CCS

0.146 (3.71)

PE34 AWG BC SB - 97%

157.44 (48.0)

5.05 (1.54) 72.2 (22) - - 0.29

(0.09)0.52 (0.16) - - -


41578-1-000-S-01000 304.8 m / 44 kg (1000 ft / 97 lbs) RG-211 Type

75 +/- 2 MT m17/6*


18 (7/0.0159)

TC

0.285 (7.24) PE

34 AWG TC SB - 95%

21.65(6.6)

5.05 (1.54) 72.2 (22) - - 0.21

(.065) - 0.87 (0.27) - -

Corona Extinction (5kV-min)

75 Ohm Micro-Coaxial Cable Maximum Insertion Loss (S21) - dB/m (dB/ft)



Coaxial Application

Type


Color

Conductor / AWG (Strand-ing) Plating

Core O.D. in. (mm) Insulation Type

Shield Description

Conductor Resistance Ω/m (Ωft)@ 20°C max.

Propagation Delay

ns/m (ns/ft) nominal

Capacitance pF/m (pF/ft) @ 1 kHz nominal

100 MHz 1.0 GHz Notes

40118-1-160-S-01000 304.8 m / 4.64 kg (1000 ft / 10.24 lbs)

UL CMG75 +/- 5 AV/CO

0.108 (2.74)

PVDF / Beige30 (7/38) SPC

0.060 (1.52) FEP

38 AWG SPC

SB - 95%0.316 (0.096)

4.79 (1.46)

62.0 (19.0) 0.26 (0.08) 0.98 (0.30) RG 179

Type

40137-1-100-S-01000 304.8 m / 7.23 kg (1000 ft / 15.94 lbs)

UL 194375 +/- 5 AV/CO

0.120 (3.05)

FEP / Lt. Brown

30 (7/38) SPC

0.060 (1.52 ) FEP

38 AWG SPC

DSB - 95%0.316 (0.096)

4.79 (1.46)

62.0 (19.0) 0.26 (0.08) 0.98 (0.30)

RG 179 Dual Shield

Type

40252-1-900-S-01000 304.8 m / 1.65 kg (1000 ft / 3.63 lbs)

UL 194375 +/- 5 AV/CO

0.070 (1.78)

PVC / White

34 (1/34) Silver Copper Clad Steel

0.033 (0.839) FEP

40 AWG TC SB - 85%

2.625 (0.798)

4.79 (1.46)

66 .0 (20.0) 0.16 (0.05) N/A -


*HCA offering against listed Mil Type, but no current Mil spec approvals in place.

75 Ohm Micro-Coaxial Cable

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1.800.772.011646

Small Computer Systems Interface (SCSI) Shielded Cable

Small Computer Systems Interface (SCSI) is a standard legacy system used around the world for fast and effective connection and data transfer between computers and the devices connected to or within them. SCSI is bus technology designed to connect devices to a computer, where all devices connect to a central bus and are “daisy-chained” together. SCSI uses three different signaling types, Single-Ended (SE) Differential, HVD (or high-volt-age differential), and LVD (or low-voltage differential). SCSI is available in both round and flat cable constructions.

SCSI cables available from Hitachi Cable America (HCA) are available in numerous constructions and configurations to best suit the wide variety of applications they are used for. SCSI cables are primarily available as bulk SCSI electronic cable and SCSI ribbon cables.

SCSI electronic cable is manufactured by HCA to meet the most rigorous specifications for computers, PC components, and other electronics. They are also designed and manufactured to satisfy the strict OEM tolerances required by various industries and applications. SCSI cables are available in 28 AWG and 30 AWG SCSI Non Shielded, 30 AWG SCSI Shielded, and SCSI Lite HDI configurations for applications that call for particular size advantages over standard RS-232 cables.

SCSI Electronic Cables are commonly used for:• High density connectors• General purpose point-to-point• Telecom/Datacomm applications• Parallel PC processing• High speed interconnect CPU management• Board to board interfacing• Storage array systems• Blade storage devices• Parallel SCSI, Ultra SCSI and Fast SCSI• RAID devices

Note: Cable assembly shown for reference only. HCA does not manufacture these cable assemblies. Please call the office for more information regarding our assembly partners.

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30 AWG Non-shielded SCSI NexZO™ Cable

Meets ANSI X3T.10 Standards for interconnection of SCSI devices.

Hi-Twist used for quality twisted pairs.

SPI, SCSI 3 Fast-20 and SPI-2 compliant.

METHOD OF TESTING Per ANSI X3T.10 Document:855 Annex D (Pub. Ref. X3.253-1995).


UL/CSA Approved

PHYSICAL CONSTRUCTION DESCRIPTION Basic construction uses 30 AWG stranded with FRFPO insulation. Conductors are then twisted into pairs with varying left-hand lays to reduce crosstalk. The required number of pairs are cabled with a left-hand lay, wrapped with a foam polypro tape. The cable is jacketed with Hi-Flex PVC.

Part Number Number of Conductors Insulation Capacitancepf/ft (G-S) Tape Prop. Delay

ns/ft

Conductor Resistance Ω/Mft. @20°C

Jacket

40325-68-000-S-01000 68

Flame RetardantCellular

Polyolefin

11 (3.35) 100% Polypro Tape 1.34 (0.41) 106PVC Matte

Black

Part Number Number of Conductors Insulation Capacitancepf/ft (pf/m) G-S Tape Prop. Delay

ns/ft

Conductor Resistance Ω/ft @ 68F

Ω/km @ 20°C

Jacket

40498-68-000-S-0100068 Polyolefin 13 (3.96) 100% Polypro Tape 1.53 (0.46) 106

PVC MatteBlack40376-68-000-S-01000

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1.800.772.011648

30 AWG Shielded SCSI NexZ0™ Cable

Meets ANSI X3T.9 (Project 0375M Publishes Ref. X3-131- 1994) and X3T.10 (Per ANSI X3T.10 Document: 855 Annex D) Standards for interconnection of SCSI devices.

Hi-Twist used for quality twisted pairs.

Applications: Parallel processing, high speed interconnect CPU managementand board to board interface.


UL/CSA Approved

PHYSICAL CONSTRUCTION DESCRIPTION Basic construction uses 30 AWG stranded or solid conductor FRFPO. Conductors are then twisted into pairs with varying left-hand lays to reduce crosstalk. The required number of pairs are cabled with a left-hand lay, wrapped with a foam polypro tape, then shielded with both an AL/PET tape (AL side out) and braid shield. The cable is jacketed with Hi-Flex PVC.


ns/ft


Ω/km @ 20°C

Jacket

49557-50-S-01000 50

Flame RetardantCellular

Polyolefin 10 (3.05)

100% Polypro Tape & AL/PET

1.36 (0.41) 1.13PVC Matte

Black

40471-68-S-01000 68 Cellular PolyolefinFoam Polypro Tape

& AL/PET1.42 (0.43) 1.11

Flex PVC LFBlack

Other pair counts available upon request.

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28 AWG Shielded SCSI & SCSI NexZ0™ Cable

Meets ANSI X3T.9 (Project 0375M Publishes Ref. X3-131- 1994) and X3T.10 (Per ANSI X3T.10 Document: 855 Annex D) Standards for interconnection of SCSI devices.

Harmonized CMG listed for safety.

Applications: Internal wiring of electronic equipment such as PCNotebooks, FPDs, LCDs and PDAs.


UL/CSA Approved

PHYSICAL CONSTRUCTION DESCRIPTION Basic construction uses 28 AWG solid or stranded conductors with FRPP insulation. Conductors are then twisted into pairs with varying left-hand lays to reduce crosstalk. The required number of pairs are cabled with a left-hand lay, wrapped with a foam polypro tape. The cable is then dual shielded with an AL/PET tape(aluminum side out) and braid shield (A 28 AWG drain wire is inserted between the two shields). The cable is then jacketed in a CMG rated PVC jacket.


ns/ft


Ω/km @ 20°C

Jacket

48331-50-000-S-01000 50

FlameRetardant

Polypropylene

FlameRetardantCellular

14 (4.27)

100%Polypro Tape

& AL/PET

1.50 (0.46)

67PVC

Black

48331-68-000-S-01000 68

48331-100-000-S-01000 100

48213-50-000-S-01000 50

10 (3.05)48213-68-000-S-01000 68

48360-50-000-S-01000 501.54 (0.47)

48360-68-000-S-01000 68

48212-50-000-S-01000 508 (2.44) 1.40 (0.43)

48212-68-000-S-01000 68

40426-68-000-S-01000 68 10 (3.05) 1.35 (0.41)

* The 50 pair 48331 series cable is compliant with High Performance Parallel Interface (HiPPI).Other pair counts available upon request.

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1.800.772.011650

Video Graphics Array (VGA) and Super Video Graphics Array (SVGA) also known as enhanced or ultra VGA cables have been around for a very long time. Many computers, monitors and even televisions still support these connections despite the advancement of other video standards such as DVI and HDMI. VGA cables support 640 x 480 resolutions, while SVGA support up to 800 x 600 resolution. Both standards are being used for existing legacy equipment and new installation conversion cabling.

Hitachi Cable America (HCA) provides cables that are well suited for carrying high-resolution signals overlong distances of several meters in length. Without a high-quality cable image quality can suffer, suchas double images, smeared images and, possibly, no image at all. When transmitting high-resolutionimages over distances shorter than 5 feet, lower cost, less sophisticated cables are likely to be adequate.The standard construction uses 28 and/or 26 AWG stranded tinned copper conductors with cellular insulation. Twisted pair (or discrete wires) are cabled with coaxes and shielded. Both non-plenum and plenum rated constructions available.

VGA & SVGA Cable Applications:• Flat screen displays• Multi-media applications• External wiring of monitors, CRT’s and other video graphic displays• LCD projectors for extended remote distances

VGA & SVGA Cable

Note: Cable assembly shown for reference only. HCA does not manufacture these cable assemblies. Please call the office for more information regarding our assembly partners.

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SVGA Series Cable

Standard design for VGA applications.

Various configurations available.

Low attenuation with cellular Polyolefin construction.

Composite cable in custom designs available.

Applications: Internal wiring of electronic equipmentsuch as PC Notebooks, FPDs, LCDs and PDAs.


UL/CSA Approved

PHYSICAL CONSTRUCTION DESCRIPTION Basic construction uses 30 AWG stranded tinned copper conductor with cellular Polyolefin insulation. Twisted pairs (or discrete wires) are cabled with coaxes and shielded. The cable is jacketed with Pebble Gray PVC.*

Series Number Coax Shield Impedance (Ohms)Nominal

Capacitance (pF/ft.) Nominal

Prop. Delay ns/ft.


Ω/km @ 20°C

49020 30 AWG (7/38) TC

(Coax)38 AWG TC 85% Braid

(Overall)AL/PET tape

+36 AWG TC 85% Braid75 17 (5.18) 1.33 (0.41) 105.8 (32)

48969 30 AWG (7/38) TC


(Overall)AL/PET/AL tape

+36 AWG TC 85% Dual Braid

Part Number Number of Coaxes Number Misc. Conductors Color Coax Jacketed O.D. (Nom.)

Inches (mm)

49020-7-850-S-01000 3 4 (discrete) Red, Green and Blue 0.3 (7.62)

48969-13-850-S-01000 3 10 (5 pair) Red, Green and Blue 0.38 (9.703)

*Pebble Gray is the standard jacket color for this product but other colors are available upon request.

Outer Jacket

PVC Jacket

Braid Shield

Braid Shield

1 Coax30 AWG

FMPP Insulation

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1.800.772.011652

Plenum Rated VGA & SVGA Cable

Plenum rated version; CMP rated for in ceiling routing.

Standard design for SVGA applications.

Low attenuation with cellular FEP Flometrics construction.

Applications: LCD projectors for extended remote distances.


UL/CSA Approved

PHYSICAL CONSTRUCTION DESCRIPTION Basic construction uses 28 and/or 26 AWG stranded tinned copper conductors with cellular FEP insulation. Twisted pair (or discrete wires) are cabled with coaxes and shielded. The cable is jacketed with Black LS PVC. Cable is Plenum rated.

Series Number Coax Shield Impedance (Ohms)Nominal

Capacitance (pF/ft.) Nominal

Prop. Delay ns/ft.


Ω/km @ 20°C

40974 28 AWG (7/36) TC


(Overall)AL/PET tape

+36 AWG TC 85% Braid 75

18.1 1.33 67

40637 26 AWG (7/34) TC(Coax)

38 AWG TC 92% BraidAL/PET tape

16.7 1.22 41

Outer Jacket

PVDF Jacket

Braid Shield

Braid Shield

26 AWGFoamFEP

Insulation

Part Number Number of Coaxes Number Misc. Conductors Color Coax Jacketed O.D. (Nom.) Inches (mm)

40974-11-000-S-01000 3 3 pair + 2C Red, Green and Blue 0.269 (6.83)

40637-3-000-S-01000 3 N/A Red, Green and Blue 0.249 (6.32)

40637-5-000-S-01000 5 N/A Red, Green, Blue, Yellow and Black 0.304 (7.72)

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Robotic cable demand and the need for ruggedized and highly sophisticated cables is growing atan exceptional pace. Our cables are designed to withstand harsh environments similar to conventionalindustrial cabling with the added benefit of long service life under bending and torsional strain. Power,monitoring and communication cabling features Halogen-free Polyurethane outer sheathing that isresistant to UV light, oils, hydrolysis and microbial attack. The jacketing offers low external adhesion,abrasion resistance, self-extinguishing and flame retardant properties.

Our cables can be used in combination with our high-flex life core components as well fiber optic subelements, resulting in hybrid cables capable of withstanding millions of alternating bend cycles (some rated for as much as 5 million rolling flex cycles). Hybrid cables are ideal for product miniaturization and overall system architecture simplification.

Robotic & Automation Cable

Benefits of robotic cabling:• Mechanical, chemical and thermal ruggedness• Rigid but flexible constructions able to withstand millions of flex cycles

with raid acceleration and deceleration• Outstanding tensile and compressive strength with excellent torsional

stress resistance• Resistant to high temperatures, welding spatters, oils and various other

chemicals• Highly abrasion and media resistant while retaining the original materials

high flexibility• Can be designed to withstand Tick-tock, S-bend, C-track and small bend

radius flexing • Ability to withstand high mechanical loads• Individually labeled conductors help with conductor organization and

connectorization

Applications:• Data communication (USB3, Display Port, CAN bus, CameraLink,

Ethernet, Power Over Ethernet (PoE) and GigE Vision)• Monitoring (alarm systems, control systems and device messaging)• Control and proportional valve cables• Regulated voltage cables for welding control• Bus cables• Power delivery cabling

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1.800.772.011654

Robotic & Automation Cable

PHYSICAL CONSTRUCTION DESCRIPTION Each robotic cable is designed with high strand tinned copper. Paired, quad or single components are used and cabled together overall AL/PET (AL side in) tape and drain with jacketed in oil resistant PVC.

Series NumberConductor AWG

Stranding / Coating Insulation

Insulation Shield Tapes Outer jacket Overall Shield Bend Radius Inches

Number of Conduc-

tors

Number of Pairs Pounds of Cu

Jacketed OD (Nom.) Inches

(mm)

40722 22 AWG (26/36) TC SR PVCInd. Pairs

36 AWG TC Spiral

PTFEOil Resistant

PVCYes

7.00 33 16 212 0.710 (18.03)

4081516 AWG (105/36)

TC18 AWG (65/36) TC

PVCOverall 34 AWG

TC SPiral7.75 37 0 363 0.780 (19.81

4072116 AWG (105/36)

TCPVC

Overall 34 AWG TC SPiral

9.00 49 0 552 0.910 (23.11)

Rated for 5 Million rolling Flex Cycles.

Rigid but flexible construction.

Smaller bend radius.

Individually labelled conductors.

Robust construction.


UL/CSA Approved

PHYSICAL CONSTRUCTION DESCRIPTION Each robotic cable is designed with high strand tinned copper. Paired, quad or single components are used and cabled together overall AL/PET (AL side in) tape and drain with jacketed in oil resistant PVC.

Series NumberConductor AWG

Stranding / Coating Insulation

Insulation Shield Tapes Outer jacket Bend Radius Inches


Number of Pairs Pounds of Cu

Jacketed OD (Nom.)

Inches (mm)

40517 22 AWG (19/34) TC SR PVC AL/PET Part of Sheild PVC 7.00 33 16 137 0.580 (14.73)

4021016 AWG (65/34) TC18 AWG (41/34) TC

PVC Overall AL/PET PET PVC 11.75 37 0 293 0.985 (25.02)

40211 16 AWG (65/34) TC PVC Overall AL/PET PET Oil Resistant PVC 14.50 49 12 quads 473 1.200 (30.41)

Rated for 1 Million Rolling Flex Cycles.

Priced for lower flex applications.

Robust construction.

Individually labelled conductors.


UL/CSA Approved

Separator

Spiral Serve

Binder Tape

PVC Jacket

Binder

Single Conductor

6 Conductors16 AWG

PVC Insulation

Single Conductor

OuterJacket

* Drawing shown is series number 40722 referenced below.

* Drawing shown is series number 40210 referenced below.

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ChannelFLEX® is a unique cabling solution that permits the owner to safely run cables and/or hoses in flat pods, from Point A to Point B, without concerns of binding or kinking. ChannelFLEX® utilizes an internal structure that supports the entire construction and eliminates the need for C-track in assembled form. ChannelFLEX® reduces installation time, minimizes cable related downtime, and ensures maximum performance.

C-track material, when flexed, generates particulates. ChannelFLEX® utilizes enclosed pods made from ultra-low friction material that encapsulate and trap unwanted particulate. ChannelFLEX® pods are designed to accommodate a number of cables and/or tubes carrying gases or liquids.

ChannelFLEX® is designed for long and predictable flex life applications (up to 30,000,000 cycles or more for some cables). The quantity of pods in the ChannelFLEX® link can be customized. You can have individual or multiple cables per pod. If desired, a self-supporting non-metallic chain can be inserted into a pod to allow the link to maintain a minimum bend radius. This feature ensures cable and tube bend radius minimums are not exceeded.

The ChannelFLEX® link is IPA Class 1 rated for particulate emissions, it can be used in cleanroom environments, such as those in medical or semiconductor manufacturing.

ChannelFLEX® Flat Cable

Features:• Longer flex life• Improved flexibility• EMI/RFI shielding performance approaching a braid shield and

certainly better than a spiral shield• Improved termination of the shield

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1.800.772.011656

• Composite laminated EPTFE outer jackets• Eliminates migrating particulates• Trackless construction where C-track is utilized or

internal self-supporting chains are not required• Extended flexlife construction• Stackable configuration• More compact configuration with custom pod shapes• High-volume/low cost solution

APPLICATIONS • Robotic, linear motion, pick and place, medical and

pharmaceutical, wafer manufacturing and handling.UL Style: 21671 UL Voltage Rating: 300VUL Temp: 150°C

If you want Hitachi to provide a laminated cable assembly...

# of pods

the application cables to be used in each pod or sequence of pods

overall length of the cable to be produced. Note: Minimums do apply

desired width of pod material. For widths beyond 4 inches, please consult with HCA

Build a Laminated Cable

PHYSICAL CONSTRUCTION DESCRIPTION Various components are laid parallel and fully laminated with composite laminated ePTFE jacket. Each independent construction is made to specific widths and tolerance. Consult HCA for construction options. Examples are below.


Conductor AWG

Coating Insulation

Number ofConductors

PairsPods

Shield Design POD Jackets

Operating Temperature °F

(°C)

All Temp Pods Shielded

Bend Radius

Inches (mm)

Width / Thickness Inches (mm)

20269-38-P-00100

100 (30.48)

26(19/38) TC 18 (65/36) BC

TPE/FEP

38 16 6

All pods 90%

Braid TCTPU -13°F to 176°F

(-25°C to 80°C) Yes 1.60 (40.64) 2.47 (62.73) 0.135 (3.42)

20269-38-P-00100

100 (30.48)

26(19/38) TC 12 (19/34) TC

TPE

39 13 3

All pods 90% Alloy Braid SPC

FEP/PTFE -13°F to 176°F(-25°C to 80°C) Yes 1.75 (44.45) 1.66 (42.16)

0.208 (5.28)

20268-15-P-00100

100 (30.48)

24(19/36) TC SPC Alloy

FEP

15 0 1

95% Spiral

BCTPU -22°F to 176°F

(-30°C to 80°C) Yes 1.75 (44.45)0.62 (15.74)

0.135 (62.738)

20240-21-P-00100

100 (30.48)

8(420/34) TC ETFE 20(41/36) TC ETFE 22(19/34) TC FEP

16(105/36) TC ETFE

21 5 9

90% Dual Spiral

TPU -13°F to 176°F(-25°C to 80°C) No 3.25 (82.55) 3.16 (80.26)

0.250 (6.35)

Exam

ples

Note: Self-supporting chains are not available in laminated constructions.


Please provide the following information:

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Semiconductor robotics cable or medical cable can be very expensive due to the sizeable mini-mum order quantities for typical extrusion lines. Now, with the ChannelFLEX® system from Hitachi, you can avoid the high costs and extra cable length by buying just the cable components you need and assembling the cable at your facility.

Step 1: Select the number of pods for your cable. See Table 1 below.

Step 2: Choose the application cable(s) needed ineach pod. See tables on pages 58 & 59.

Step 3: Add a self-supporting chain** of the right radius if required (choose from 40mm, 70mm and 100mm).

Step 4: Choose the tubes (if any) that you want. Visit the HCA website for tube information.

Step 5: Optional. If you wish to add clamps or have connectors installed.

The pod tubes can hold one or more cables, self-supporting chain or tubing. Standard pods are shown in Figure A, but custom-sized pods and custom-designed cables are always an option.

The ePTFE pod is IPA Class 1 rated for particulate emission.

Figure A

Build Your Own ChannelFLEX® Cable

Self-supporting chain is used to hold the cable up during its flexing cycle without the use of C-track.

Self-supporting chain

Self-Supporting Chains.

PHYSICAL CONSTRUCTION DESCRIPTION Each ChannelFLEX® assembly is unique to the customer requirement, combining appropriate class 1 pod(s) to support the desired number of cables for each cable assembly. Customer can deliver assemblies fabricated in own factory to any length desired, with the ChannelFLEX® ultimate custom cabling configuration system.

POD Part Number Number of POD POD Thickness Inches (mm)

POD Width* Inches (mm)

POD Overall Width Inches (mm)

20379-1 1 POD 0.04 (1.0) 0.75 (19.0) 0.93 (23.6)

20379-2 2 POD 0.04 (1.0) 0.75 (19.0) 1.77 (44.91)

20379-3 3 POD 0.04 (1.0) 0.75 (19.0) 2.61 (66.2)

20379-4 4 POD 0.04 (1.0) 0.75 (19.0) 3.45 (87.5)

20379-5 5 POD 0.04 (1.0) 0.75 (19.0) 4.29 (108)

20379-6 6 POD 0.04 (1.0) 0.75 (19.0) 5.13 (130.1)

20379-7 7 POD 0.04 (1.0) 0.75 (19.0) 6.05 (153.7)

20379-8 8 POD 0.04 (1.0) 0.75 (19.0) 6.95 (176.7)

20387-1 1 POD 0.04 (1.0) 1.18 (30.0) 1.36 (34.5)

20386-1 1 POD 0.04 (1.0) 4.11 (104.39) 4.29 (109)

20385-1 1 POD 0.04 (1.0) 4.96 (125.73) 5.14 (123.6)

20384-1 1 POD 0.04 (1.0) 1.50 (38.1) 1.68 (42.7)

20383-1 1 POD 0.04 (1.0) 2.43 (61.72) 2.61 (66.3)

20381-1 1 POD 0.04 (1.0) 3.27 (83.06) 3.45 (87.6)

20388-3 3 POD 0.04 (1.0) 1.50 (38.1) 4.86 (123.4)

*0.75 inches (19 mm) is the standard Pod width. Other sizes, considered custom, are available.**Self-supporting chain not sold individually.


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1.800.772.011658

Application Cables

Cable Cross Section HCA Part Number Description Construction

Diameter (Nominal)

Inches (mm)

No. of cables thatfit in 0.75

inches (19 mm) POD

4/C 20 AWG FEP INS. EPTFE Binders Spiral Shield

PVC Jacket41074-4

20 AWG 4 Conductor Shielded Servo Montor

Power Cable

Conductor - Bare Copper,Insulation - FEP,Binder - ePTFE,

Jacket - PVC LF1

0.212 (5.38) 2

6/C 20 AWG FEP INS. EPTFE Binders Sprial Shield

PVC Jacket F=Filler41074-6

20 AWG 6 Conductor Shielded Servo Motor

Power/Brake Cable

Conductor - Bare Copper,Insulation - FEP,Binder - ePTFE,Jacket - PVC LF

0.246 (6.25) 2


PVC Jacket41073-4


Power Cable


2.35 (5.97) 2


PVC Jacket41072-4


Power Cable

Conductor - Bare Copper,Insulation - FEP,Binder- ePTFE,Jacket - PVC LF

0.269 (6.83) 1

5 PR. 26 AWG ETFE INS. Filler ePTFE Binder Spiral Shield PVC Jacket

41426-10

26 AWG 5pr Shielded Servo Motor Encoder

Signal Power & Control

Conductor - Tinned Copper,Insulation - ETFE,Binder - ePTFE,

Dual Spiral Served Shield,Jacket - PVC LF

0.215 (5.46) 2

7/C 22 AWG FEP INS. Filler ePTFE Binder Spiral

Shield PVC Jacket41414-7 22 AWG 7/c Shielded

Power & Control

Conductor - Tinned Copper,Insulation - FEP,Binder - ePTFE,

Spiral Served Shield,Jacket - PVC LF

0.235 (5.97) 2

6/C COMPOSITE 26 AWG ETFE INS. ePTFE Tape Spiral Shi

eld PVC Jacket41427-6

22 AWG 2c + 26 AWG 2pr Shielded Servo Motor Encoder Signal Power &

Control

Conductor - Tinned Copper,Insulation - FEP & ETFE,

Binder - ePTFE,C.O. Spiral Shield,Jacket - PVC LF

0.200 (5.1) 2

5 PR. 26AWG ETFE INS.

ePTFE BinderSpiral ShieldPVC Jacket

Filler

7/C 22AWG FEP INS.

ePTFE BinderSpiral ShieldPVC Jacket

Filler

2 /C 22AWG ETFE INS.

ePTFE Tape

PVC Jacket


Spiral Shield


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Cable Cross Section HCA Part Number Description Construction

Diameter (Nominal)

Inches (mm)

No. of cables thatfit in 0.75

inches (19 mm) POD

3/P 26 AWG ETFE INS. (A) 2/C 22 AWG FEP INS.(B) EPT-FE Tape C.O. Spiral

Shield PVC Jacket F+Filler

41877-822 & 26 AWG 8pr

Shielded Control Cable Power & Control

Conductors - Tinned Copper,Insulation - ETFE,Binder - ePTFE,Jacket - PVC LF

0.230 (5.8) 2

4/C 26 AWG FEP EPTFE Binders Sprial Shields


26 AWG 4 Conductor Shielded IEEE 1394

Communication


0.216 (5.5) 2

4/P 26 AWG FEP INS. PTFE Tape Dual

Spiral Shield PTFE Tape PVC Jacket

41231-826 AWG Cat 5e

Ethernet Patch Cable Communication

Conductor - Tinned Copper,Insulation - FEP,Binder - ePTFE,

Dual Spiral Served Shield,Jacket - PVC LF

0.240 (6.10) 2

8 PR. 26 AWG ETFE INS. ePTFE Binder PVC Jacket

41410-16

26 AWG 8pr Signal I/O Communication

Conductor - Tinned Copper,Insulation - ETFE,Binder - ePTFE,Jacket - PVC LF

0.220 (5.6) 2

2/C 22 AWG FEP INS. EPTFE Binders Sprial Shield


22 AWG 2 Conductor Shielded IEEE 1394

Communication


0.150 (3.8) 2

COMPOSITE CABLE 2 COAX 30 AWG 4/C 26 AWG 2/C 26 AWG PTFE Tapes Braid

Shield PVC Jacket

41224-8

24 AWG 3c + 28 AWG 3c + 2c Coaxial

Shielded Video & Vision Cable


0.225 (5. 8) 1

3 COAX 30 AWG Spiral Shield ePTFE Tape

41078-33 Conductor 75 Ohms

30 AWG Coaxial Video Cable

Conductor - Silver Plated Alloy Copper,Insulation - FEP Fluoropolymer,

Dual Spiral Served Shield,FEP Inner Jackets,

Binder - ePTFE,Jacket - PVC LF

2.65 (6.73) 1

3/P 26 AWG (.15mm2)ETFE Ins. & 2/C 22AWG (.33mm2) FEP Ins.

ePTFE TapeC.O. Spiral ShieldPVC JacketF = Filler

F


ePTFE Binder

PVC Jacket

3 COAX 30 AWG

ePTFE TapeC.O. Spiral Shield

PVC Jacket


Application Cables (continued)

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1.800.772.011660

Sometimes people use the term ‘legacy cabling’ to describe an old technical standard.However, some technology is designed to operate with a 5 year life cycle while othersoperate with a 25 or 35 year life cycle or longer. Legacy cabling is more appropriatelydeemed existing infrastructure cabling that has varying life cycles in different industries. Whileother cable companies prematurely drop production of older technologies, Hitachi CableAmerica understands that many of these standards are so well established that to change theinfrastructure is often costly and not always possible. As the old adage goes, “If ain’t broke,then don’t fix it”, all too often applies. Hitachi makes an extra effort to provide support forthe most popular application cable styles such as:

IEEE 1284: The IEEE 1284 standard released in 1994, was designed primarily around printerthroughput. It allowed for faster transfer data than previous SCSI interfaces and it could be produced at a much lower cost. This benefited many aspects of the computer network (scanners, tape drives, hard disks, network adapters and other devices). Expensive SCSI cards were no longer necessary, the built-in parallel interface was sufficient.

UL2464 styles that historically supported RS232 devices: The Underwriters Laboratories (UL) AWM (appliance wiring material) 2464 cable usually has a general purpose PVC jacket and is available from 2 to 10 conductors or more in a wide range of gauges (16 AWG to 28 AWG) resulting in outer diameters from 3.8 mm to 6.5 mm.

Other Industrial Standards

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IEEE Std. 1284-1994 Compliant. (IEEE Standard for Bi-Directional,Parallel Peripheral Interface for Personal Computers).

Choose from a wide selection of conductor counts.

Application: Bidirectional Printers, IEEE 1284 applications.

REACH and RoHS compliant.

PHYSICAL CONSTRUCTION DESCRIPTION Basic construction uses 28 AWG stranded tinned conductor solid polyolefin insulation 0.026 inches Nominal O.D. Conductors are then twisted into pairs with varying left-hand lays to reduce crosstalk. The pairs are cabled with a left-hand lay, shielded with both an AL / PET tape (AL side out) and braid shield. The cable is jacketed with Black Hi-Flex PVC.

Part Number Number ofConductors Conductor Insulation Nominal Primary O.D.

Inches (mm) Tape Braid Drain Jacket

49112-36-H00-000 3628 AWG

7/38 TC

Flame Retardant Solid

Polyolefin0.026 (0.660) 100% AL/

PET85%

Coverage 36 AWG

N/A Flex PVC BlackCapacitance Unbalanced

pf/ft. (pf/m)Conductor Resistance Ω/Mft @20°C (Ω/m @20°C)

20.2 (6.15) 67 (0.2198)

IEEE 1284 Bidirectional Printer Cable

UL/CSA Listing: (UL) CMG c(UL)75°C Meets UL 444 FT-4 Burn Requirements

Part Numbers Number of Conductors Insulation Conductors

Nominal Primary

O.D.Inches (mm)

Jacket O.D. (Nominal)

Inches (mm)Tape Drain Jacket

48837-2-880-S-01000 2

SR PVC 24 AWG 7/32 TC 0.037 (0.940)

0.130 (3.302)

100% AL/PET 24 AWG 7/32 TCChrome

Gray PVC

48837-4-880-S-01000 4 0.169 (4.293)

48837-7-880-S-01000 7 0.169 (4.293)

48837-10-880-S-01000 10 0.193 (4.902)

48837-12-880-S-01000 12 0.205 (5.207)

48837-15-880-S-01000 15 0.233 (5.918)

48837-25-880-S-01000 25 0.271 (6.883)

24 AWG Discrete SR-VPC Foil Shielded Cable

PHYSICAL CONSTRUCTION DESCRIPTION Basic construction uses 24 AWG stranded tinned copper conductors, SR-PVC insulated 0.037 inches Nominal O.D. The required number of discrete-conductors are cabled together with a left-hand lay and wrapped with an AL/PET tape (AL side out)and drain. The standard jacket color is chrome gray.

Large range of conductor counts available.

Application: RS-232 and other internal or external interconnectionof electronic equipment.

REACH and RoHS compliant.

UL Style: AWM 2464 CMG | UL Voltage Rating: 300V | UL Temp: 169°F (76°C)

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1.800.772.011662

Large range of conductor counts available.

Application: RS-232 and other internal or external interconnectionof electronic equipment.

RoHS Compliant

UL Style: AWM 2464 CMG | UL Voltage Rating: 300V | UL Temp: 176°F (80°C)

Part Numbers Number of Conductors Jacket Thickness Inches (mm) Jacket O.D. (Nominal) Inches (mm) Put-up Feet (m) Standard Weight

40861-3-880-S-01000 3 0.032 (0.86) 0.162 (4.11) 1000 (305) 18

40861-5-880-S-01000 5 0.032 (0.86) 0.189 (4.8) 1000 (305) 22

40861-15-880-S-01000 15 0.04 (1.02) 0.284 (7.21) 1000 (305) 56

40861-25-880-S-01000 25 0.042 (1.07) 0.339 (8.61) 1000 (305) 86

40861-30-880-S-01000 30 0.052 (1.32) 0.38 (9.65) 1000 (305) 102

40861-40-880-S-01000 40 0.057 (1.45) 0.43 (10.92) 1000 (305) 130

40861-50-880-S-01000 50 0.053 (1.35) 0.46 (11.68) 1000 (305) 168

PHYSICAL CONSTRUCTION DESCRIPTION From 3 to 50 conductors are cabled together with a left hand lay and wrapped with an aluminum/mylar shield. A 24 AWG7/32 tinned copper drain wire is applied overall. 100% shield coverage. See customer specification for color code.

* Capacitance between conductors. ** 65 pf/ft on 3 and 5 conductor. Capacitance between conductor and other conductors connected to shield.Chrome gray is standard color. Other colors are available upon request.

Series Number Conductor Insulation Nom. Primary O.D. Inches (mm) Tape Braid Drain Jacket

4086124 AWG

7/32 TC

SR-PVC 0.044 (1.12) AL/PET

N/A 24 AWG 7/32 TC

PVC Chrome Gray

Capacitance* pf/ft. (pf/m) Capacitance to Shield** pf/ft. (pf/m)

33 (108) 55 (180)

UL2464 Control & Communications Cable

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Hitachi has become a recognized leader in the medical cable space. Since our founding in 1910, Hitachi has lived up to our founder’s mission: “Contribute to society through the development of superior, original technology and products.”

One of Hitachi’s many strengths is building complex fine wire bundles. These are traditionally found in ultrasound imaging environments for medical probe cables in both medical and non-medical applications where precision and performance are paramount.

Hitachi offers a broad range of products, capabilities and customized cables that support a wide variety of applications and equipment. Our expertise spans several medical market segments endoscopy, surgical catheter manufacturing & assembly, and cable manufacturing & device assembly. We strive to listen to the needs of our customers and develop the next generation of lifesaving products that our OEMs require.

Some examples of our medical technologies are:

MEDICAL

• SONOEASE®, a bundling technology offering softer and superior flexibility / limpness to reduce operator fatigue and increase the product life cycle.

• HiFC® a proprietary alloy providing improved conductivity when required.

• 48 AWG low capacitance micro-coaxial cable; among the smallest in the industry.

• Non-tacky silicone jacketing offering unsurpassed performance for sterilization and harsh environments.

• 50 AWG micro-coaxial cable specifically designed for performance and long life.

High Performance Medical Solutions• Discrete & Bundled Cable

• Catheter Tubing

• Medical Machining

• Assembly & Fabrication Services

1.800.772.011664

OIL / GAS / MINING / ENERGYImagine some of the toughest environments and machinery on Earth. Then picture the cablesnecessary to support the equipment operating within those environments. Such harsh environment cables need to be safe, reliable and cost effective. Customers trust Hitachi to provide cable solutions that help maintain critical to function operations. At Hitachi Cable America (HCA), we manufacture state-of-the-art Oil, Gas & Mining, and Energy copper and fiber optic cable solutions specific to the application. Whether it is a drilling rig cable or a communication cable within tunnels and mines, HCA has the technical expertise to support your needs.

All of our application specific cables undergo comprehensive quality control and stringenttesting to ensure compliance with all industry approvals and standards. In addition, we offercustom solutions when unique applications arise. Please consult with our sales staffto let us know about your particular needs.

Applications include:• Power, Fiber Optic and Communication cable• Instrumentation, Control, Monitoring and Alarm cable• Ultrasound cable for pipeline inspection• Energy cable

Features:• Severe cold durability• Flame retardant• Drilling Mud resistant• Oil and chemical resistant• Armoring and durability• RoHS compliant


OIL / GAS / MINING / ENERGY

Oil & Gas Cable

Fiber Optic Cable

MudGuard-EX®

• NEK 606 Compliant• Excellent low temperature flexibility -67° F (-55° C)• Flame retardant• Bronze or stainless steel braid options• Distribution or Breakout constructions

Jacket Types:

• Polyurethane (flame retardant; oil & gas resistant)• LSZH (flame retardant; oil & gas resistant)• Specialty compounds

Braid Options:• Bronze• Stainless steel

Performance Options:• Low temperature flexibility -67°F (-55°C)• High temperature 176°F (80°C)• MUD resistance

Constructions:• Distribution style (up to 24 fibers)• Breakout style (up to 24 fibers)• Hybrids• Fiber types: OS2, OM1, OM2, OM3, OM4

Copper Cable

Ultrasound Pipeline Inspection Cables & Assemblies

• 38 AWG - 50 ohm microcoaxials - 40 AWG and smaller cable available - Multiple conductor strands (18, 32/34, 64/68)• TPU Jacket• Used for ultrasound array assemblies. (Contact HCA for

assembly capabilities)

OIL / G

AS

/ MIN

ING

1.800.772.011666

Mining Cable

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Fiber Optic Cable

Indoor / Outdoor Fiber Optic Cables• MSHA listed• Available with OS2, OM1, OM2, OM3 and OM4 fiber

Tactical Fiber Optic Cables

• Superior durability• Bend-insensitive glass

Outside Plant Fiber Optic Cables• Robust construction with PE jacket

• Gel filled design prevents moisture penetration

Copper Cable

Hybrid Copper & Fiber Optic Cables• Power wires (Available: 4 to 18 AWG)• Alarm wires (Example: 18 AWG)• Fiber cables (Available: 2-96 fibers)


Hitachi Cable America’s (HCA) copper and fiber optic communication cables offer maximum flexibility when it comes to application support. Four-pair cables, such as shielded Category 6 and shielded Category 6A, offer superior gigabit and 10 gigabit support in cable constructions that inhibit harmful RFI and EMI. And, fiber optic cables that utilize bend insensitive optical glass deliver unsurpassed throughput performance in environments that are often challenging.

HCA cables can be used to support applications such as:• Ethernet (10/100BASE-T, 1000BASE-T, 10GBASE-T)• Security (CCTV)• PoE, PoE++• Wireless Access Points (WAP)• Access Control• Broadband Video• Voice (Analog, Digital, VOIP)• ATM (25.6, 155, 1000 Mb/s)• Token Ring• MOIP

Where are HCA products used?• Tactical Deployment Applications• National Defense Emergency Cell Tower Application• Cyber Security / Data Centers / SCIF• Barracks / Military Field Camps• Cloud Computing / SIPERNET / NIPERNET / Plenum Environments• High Voltage or Fiber Optic Sea Base Communications

DEFENSE / SECURITY

1.800.772.011668

BUILDING INFRASTRUCTUREIn virtually all cable based communication links, it is the cable that determines the ultimate performance of that link. It is primarily the cable, not the connectors, that establishes how well the applications will be supported. This is the reason why many cable manufacturers make different performance levels of Category 6 and 6A cable while jack and plug manufacturers produce only one jack or plug to mate to them. The desirable headroom that results from the link is provided by the cable. With a growing list of applications for Category cable critical to a facility’s operation, selecting a quality cable from an established manufacturer is key. Hitachi Cable America has a strong reputation as a leader in high performance specialty wire and cable. So, protect your investment by selecting Hitachi.

Whether you are installing the highest-performing copper or fiber optic cabling infrastructure, there are a number of well-known brands available to choose from. What makes one brand a wiser choice than another? Which one offers maximum performance, while also providing the best value? Open System Architecture (OSA) from Hitachi Cable America (HCA) provides world class performance using virtually any combination of HCA cables with verified connective hardware in the network. The ANSI/TIA-568 standard specifies the performance requirements of all network components and defines interoperability base-line limits to ensure that combinations of cable with connectivity will meet or exceed the system’s intended application. By employing a HCA OSA solution, end users have the freedom to choose from a wide range of approved quality connectivity products that best meet their specific needs and be confident that the chosen solution will support all applications designed to operate over that solution.


Rev 05/2019

HITACHI CABLE AMERICA INC. PREMISE & FIBER OPTIC CABLE CATALOG

900 Holt Avenue, Manchester, New Hampshire 03109 USATel: +1-603-669-4347 Fax +1-603-669-9621


WORLDWIDE COVERAGERev 05/2019

PREMISE & FIBER OPTIC CABLE CATALOG

Data centers are centralized locations where the computing and networking equipment are concentrated for the purpose of collecting, storing, processing, distributing data. Hitachi Cable America (HCA) has a long history of manufacturing and supplying high performance copper cables and fiber optic cables for building infrastructure and data center application Copper and fiber optic cables are available in Plenum, Riser and Low Smoke Halogen Free/Riser constructions. Certain fiber optic cables also have a CPR listing. Both copper cable and fiber optic cable are our specialties.

To improve the data center deployment, most organizations use a mixture of copper cable and fiber optics in their network infrastructure, since copper, like fiber, has its own advantages, making it both necessary and complimentary to an installation. Copper can also transfer high bandwidth data (in excess of 100 Gbps for a distance of 8 meters) between servers and between clustered switches. Copper cables are very reliable and can be quite cost effective, as compared to that of a fiber optic installation. Savings pre and post installation can be significant. Copper cables also offer lower latency, use much less power and the subsequent cooling requirements are reduced, which lowers the overall facilities power consumption and operational expenditures over the life of the datacenter. In recent years, the ability to deliver direct current power on Ethernet copper cables while delivering high speed data has revolutionized datacenter strategies.

Fiber is ideal for transporting vast amounts of data quickly and efficiently over long distances while being immune to electromagnetic interference (EMI) and radio frequency interference (RFI). Because of this, fiber is central to most datacenters, whether they are local, wide area or metropolitan. Beyond the data center, fiber is used to link networks together between buildings, be they commercial or residential, and within building infrastructures when distance and interference is a concern for copper applications.

HCA’s Nanocore® loose tube cables are optimized for datacenter applications. These indoor, tight fiber count cables have reduced diameters and allow for higher density fiber counts seen in most datacenters. These designs terminate more easily in the ribbon style mass termination connectors.

DATA CENTER

1.800.772.011670

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APPENDIXConductor Design Pages 70 to 75 Stranded 72 Solid 73 Plating 74 Comparison of Conductor Materials and Platings 74 Current Carrying Capacity of Copper Conductors 75Insulation Design Pages 76 to 79 Materials 76 to 77 Materials Comparison Properties Chart 78 to 79Design Equations Pages 80 to 85 Braid Design 80 Spiral Shield Design 81 Shielding Coverage & Resistance 82 Coaxial Design 83 Twinaxial Design 84 Individually Taped Twisted Pair Design 85Acronym Glossary Pages 86 to 87


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1.800.772.011672

AWG Stranding Diameter Cross-Sectional Area

DCR @ 20°C-OHMS/M ft. Weight Weight

Inches mm CMA mm2 Bare or Silver Plated Cu.

Tinned Cu.

Lbs./1000 ft. Kg / Km

36 7/44 0.006 0.152 28 0.013 446 479 0.085 0.127

34 7/42 0.008 0.191 43.75 0.022 274 294 0.132 0.197

32 7/40 0.009 0.229 67.27 0.034 169.5 182 0.203 0.303

32 19/44 0.008 0.203 76 0.036 165.9 178.1 0.23 0.343

30 7/38 0.012 0.305 112 0.057 100.3 107.7 0.339 0.505

30 19/42 0.013 0.330 118.75 0.059 101.9 109.4 0.359 0.535

28 7/36 0.015 0.381 175 0.089 63.55 68.22 0.55 0.820

28 19/40 0.016 0.406 182.59 0.093 63.06 67.69 0.59 0.880

27 7/35 0.017 0.432 219.52 0.111 50.44 54.15 0.632 0.942

27 65/44 0.018 0.457 260 0.124 49.41 53.05 0.7 1.044

26 7/34 0.019 0.483 277.83 0.141 39.7 42.61 0.87 1.297

26 10/36 0.02 0.508 250 0.127 44.92 48.21 0.77 1.148

26 19/38 0.02 0.508 304 0.154 37.33 40.07 0.93 1.387

24 7/32 0.024 0.610 448 0.227 24.46 26.25 1.38 2.057

24 10/34 0.023 0.584 396.9 0.201 28.06 31.12 1.22 1.819

24 19/36 0.025 0.635 475 0.241 23.64 25.38 1.47 2.192

24 41/40 0.024 0.610 384.4 0.201 29.78 31.97 1.25 1.864

22 7/30 0.03 0.762 700 0.354 15.57 16.72 2.19 3.265

22 19/34 0.032 0.813 754.11 0.382 14.77 16.1 2.32 3.459

22 26/36 0.029 0.737 650 0.330 17.44 18.72 1.97 2.937

20 7/28 0.038 0.965 1111 0.563 9.81 10.42 3.49 5.203

20 10/30 0.036 0.914 1000 0.506 11 11.81 3.14 4.681

20 19/32 0.038 0.965 1216 0.616 9.1 9.765 3.75 5.591

20 26/34 0.04 1.016 1031.94 0.523 10.9 11.7 3.21 4.786

20 41/36 0.038 0.965 1025 0.521 11.17 11.99 3.17 4.726

18 7/26 0.046 1.168 1769.6 0.896 6.165 6.55 5.04 7.514

18 16/30 0.046 1.168 1600 0.810 6.877 7.384 5 7.455

18 19/30 0.048 1.219 1900 0.961 5.791 6.218 5.9 8.796

18 41/34 0.046 1.168 1627.29 0.824 6.975 7.487 5.06 7.544

18 65/36 0.048 1.219 1625 0.823 7.043 7.56 5 7.455

16 7/24 0.06 1.524 2828 1.432 3.855 4.002 8.56 12.762

16 19/29 0.054 1.372 2426.3 1.229 4.538 4.817 7.5 11.182

16 26/30 0.058 1.473 2600 1.316 4.273 4.588 8.06 12.017

16 65/34 0.059 1.499 2579.85 1.307 4.4 4.723 8.03 11.972

16 105/36 0.059 1.499 2625 1.334 4.36 4.68 8.09 12.061

14 7/22 0.073 1.854 4480 2.296 2.428 2.531 2.269 3.383


DCR @ 20°C-OHMS/M ft. Weight Weight


Tinned Cu.

Lbs./1000 ft. Kg / Km

14 19/27 0.068 1.727 3830.4 1.940 2.874 3.054 1.940 2.892

14 41/30 0.07 1.778 4100 2.075 2.735 2.937 2.075 3.093

14 105/34 0.086 2.184 4167.5 2.111 2.724 2.924 2.111 3.147

12 7/20 0.096 2.438 7168 3.630 1.516 1.574 3.630 5.412

12 19/25 0.09 2.286 6087.6 3.084 1.806 1.916 3.084 4.597

12 65/30 0.102 2.591 6500 3.289 1.725 1.853 3.289 4.904

12 165/34 0.095 2.413 6548.9 3.317 1.75 1.878 3.317 4.945

10 37/26 0.11 2.794 9353.6 4.736 1.189 1.263 4.736 7.061

10 49/27 0.116 2.946 9878.4 5.003 1.136 1.207 5.003 7.459

10 105/30 0.12 3.048 10530 5.313 1.068 1.147 5.313 7.921

8 49/25 0.147 3.734 15699.6 7.953 0.714 0.757 7.953 11.857

8 133/29 0.166 4.216 16984.1 8.605 0.661 0.701 8.605 12.829

8 655/36 0.147 3.734 16625 8.319 0.706 0.757 8.319 12.402

6 133/27 0.206 5.232 26812.8 13.579 0.418 0.445 13.579 20.245

6 266/30 0.21 5.334 25900 13.460 0.426 0.457 13.460 20.067

6 1050/36 0.184 4.674 26250 13.335 0.44 0.472 13.335 19.881

4 7x19/25 0.257 6.528 42613 21.586 0.263 0.279 21.586 32.182

4 259/27 0.232 5.893 52214.4 26.444 0.217 0.231 26.444 39.425

4 1666/36 0.232 5.893 41650 21.158 0.277 0.298 21.158 31.545

2 133/23 0.292 7.417 67936.4 34.407 0.164 0.171 34.407 51.298

2 259/26 0.292 7.417 65475.2 33.152 0.173 0.184 33.152 49.426

2 665/30 0.235 5.969 66500 33.143 0.17 0.183 33.143 49.413

2 2646/36 0.292 7.417 66150 33.604 0.175 0.187 33.604 50.101

1 19/.0664 0.328 8.331 82983.6 42.47 0.134 0.137 42.47 63.319

1 19x44/30 0.377 9.576 81700 43.302 0.135 0.171 43.302 64.558

1 2109/34 0.328 8.331 83706.2 42.391 0.137 0.147 42.391 63.201

1/0 133/21 0.368 9.347 108038.9 54.716 0.104 0.108 54.716 81.576

1/0 259/24 0.368 9.347 104636 52.991 0.108 0.112 52.991 79.005

2/0 133/20 0.414 10.516 136192 68.974 0.082 0.085 68.974 102.833

2/0 259/23 0.414 10.516 132297 67.003 0.086 0.089 67.003 99.895

2/0 1330/30 0.406 10.312 133300 67.298 0.085 0.091 67.298 100.335

3/0 259/22 0.464 11.786 163195 83.968 0.068 0.071 83.968 125.188

3/0 427/24 0.464 11.786 172508 87.364 0.066 0.068 87.364 130.251

4/0 259/21 0.597 15.164 210385.7 106.553 0.054 0.056 106.553 158.859

4/0 427/23 0.598 15.189 218111.6 110.465 0.052 0.054 110.465 164.692

4/0 2107/30 0.608 15.443 211468 106.614 0.054 0.058 106.614 158.951

Note: All data subject to change. Contact Hitachi Cable for most current data.

Conductors - Stranded

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APPENDIX CONDUCTOR DESIGN



DCR @ 20C-OHMS/M ft. Break Strength Weight Weight


Tinned Cu. (Lbs.) Max Lbs./

1000 ft. Kg / Km

46 Solid .00155 0.039 2.391 0.001 4932 5294 0.155 0.015 0.022

44 Solid .00195 0.050 3.801 0.002 3030 3253 0.195 0.018 0.027

42 Solid .00246 0.062 6.044 0.003 1862 1999 0.246 0.023 0.034

40 Solid .0031 0.079 9.61 0.005 1152 1236.6 0.311 0.029 0.043

39 Solid .0035 0.089 12.3 0.006 897.1 963 0.392 0.037 0.055

38 Solid .0040 0.102 16 0.008 681.9 732 0.494 0.048 0.072

37 Solid .0045 0.114 20.3 0.010 535.7 575.1 0.623 0.061 0.091

36 Solid .0050 0.127 25 0.013 431.9 463.6 0.785 0.076 0.113

35 Solid .0056 0.142 31.4 0.016 342.8 368 0.990 0.095 0.141

34 Solid .0063 0.160 39.7 0.020 269.8 289.6 1.249 0.12 0.179

33 Solid .0071 0.180 50.4 0.026 211.7 227.3 1.575 0.153 0.228

32 Solid .0080 0.203 64 0.032 166.2 178.4 1.986 0.194 0.289

31 Solid .0089 0.226 79.2 0.040 133.9 143.7 2.504 0.24 0.358

30 Solid .0100 0.254 100 0.051 105.8 113.6 3.157 0.304 0.454

29 Solid .0113 0.287 128 0.065 82.9 88 4.012 0.387 0.577

28 Solid .0126 0.320 159 0.080 66.7 70.8 4.983 0.481 0.717

27 Solid .0142 0.361 202 0.102 52.5 55.8 6.331 0.61 0.909

26 Solid .0159 0.404 253 0.128 41.9 44.5 7.983 0.765 1.141

25 Solid .0179 0.455 320 0.162 33 25 10.07 0.97 1.446

24 Solid .0201 0.511 404 0.205 26.2 27.2 12.69 1.22 1.819

23 Solid .0226 0.574 511 0.259 20.7 21.5 15.41 1.55 2.311

22 Solid .0253 0.343 640 0.324 16.5 17.2 19.43 1.94 2.892

21 Solid .0285 0.724 812 0.411 13 13.5 24.5 2.46 3.668

20 Solid .0320 0.813 1020 0.519 10.7 3.1 30.89 10.3 15.356

19 Solid .0359 0.912 1290 0.653 8.54 3.9 38.95 8.21 12.240

18 Solid .0403 1.024 1620 0.823 6.78 4.92 49.12 6.52 9.721

17 Solid .0453 1.151 2050 1.039 5.37 6.21 61.93 5.16 7.693

16 Solid .0508 1.290 2580 1.307 4.26 7.81 78.1 4.1 6.113

15 Solid .0571 1.450 3260 1.651 3.38 9.87 98.48 3.25 4.845

14 Solid .0641 1.628 4110 2.081 2.68 12.4 124.2 2.58 3.847

13 Solid .0720 1.829 5180 2.625 2.12 15.7 156.6 2.04 3.041

12 Solid .0808 2.052 6530 3.306 1.68 19.8 197.5 1.62 2.415

11 Solid .0907 2.304 8230 4.166 1.34 24.9 249 1.29 1.923

10 Solid .1019 2.588 10380 5.259 1.06 31.4 314 1.02 1.521

9 Solid .1144 2.906 13090 6.628 0.833 39.6 380.5 0.809 1.206

8 Solid .1285 3.264 16510 8.363 0.66 50 479.8 0.641 0.956

7 Solid .1443 2.665 20820 10.546 0.523 63 605 0.508 0.757

6 Solid .1620 4.115 26240 13.291 0.415 79.4 762.9 0.403 0.601

5 Solid .1819 4.620 33090 16.757 0.329 100 961.9 0.32 0.477

4 Solid .2043 5.189 41740 21.139 0.261 126 1213.3 0.254 0.379

3 Solid .2294 5.827 52520 26.652 0.206 159 1526.7 0.201 0.300

2 Solid .2593 6.586 66360 34.052 0.161 201 1929 0.157 0.234

1 Solid .2893 7.348 83690 42.387 0.129 253 2432 0.126 0.188

1/0 Solid .3249 8.252 105600 53.461 0.102 319 2984 0.1 0.149

2/0 Solid .3648 9.266 133100 67.398 0.081 403 3763 0.080 0.119

3/0 Solid .4096 10.404 167800 84.968 0.062 508 4745 0.063 0.094

4/0 Solid .4600 11.684 211600 107.168 0.051 641 5983 0.05 0.075

Note: All data subject to change. Contact Hitachi Cable for most current data.

Conductors - Solid Wire

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1.800.772.011674

Conductor Plating Types and Methods

Bare copper alloy conductors will oxidize due to air exposure, heat, moisture and foreign chemical presence. This oxide, once present on the conductor surface, will prevent good, reliable connections. To prevent oxidation, a conductor can be coated with a material that will not oxidize easily.

Coating Materials• Tin—The most commonly used due to processing ease and relatively low cost (up to 150°C).• Silver—Commonly used in conjunction with insulations made with high temperature fluoropolymers, such as TFE, silver can meet high temperature requirements typically up to 200°C.

• Nickel—Used when service temperature exceeds 200°C—mainly aerospace and select military applications.• Gold—Rarely used due to expense, gold has been applied when a flexible high conductivity coating was needed for aerospace control cable.

Coating Methods• Hot Dip—A method where the strand or strand(s) are passed through a molten bath of coating material.• Electroplating—Using the electrolysis method of bonding the coating metal to the base conductor.• Cladding—Welding under heat and pressure two or more dissimilar metals.

Coating Types• Tinned or Heavy Tinned—This is the simple application of a coating material by the dip or electroplating methods. Typically 40 micro inches of tin remains on each strand and for heavy tin, 100 micro inches.

• Prefused—Sometimes called “Pre-bonded”, this method takes heavy tinned strands and fuses them with heat when they are in a stranded conductor form to create a bonded conductor.

• Topcoated—After bare copper strands are cabled together, a layer of coating material, typically tin, is applied over the entire conductor, creating a bonded conductor.

• Overcoated—After coated copper strands are cabled together, a layer of additional coating material, typically tin, is applied over.

Technical Information

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APPENDIX CONDUCTOR DESIGN: PLATING

CONDUCTOR DESIGN: Comparison Of Conductor Materials And PlatingsPurpose of this chart: Customers frequently ask questions about the performance differences for various conductor copper or copper alloy or coatings. This chart demonstrates the impact on flex life, elongation, weight, resistivity and break strength for a single gauge size. Use this as a representative example for what is possible

Conductor Nominal OD

Direct Current Resistance (DCR)

Ohms/Feet (Meters)

MinimumElongation %

MinimumBreakstrength

Pounds

Maximium

Weight Pounds/Feet (Meters)Flex Life

#28(7/36)Silver Plate

Cu0.015 66.7 (20.3) 10% 4.65 0.568 (0.173) Good

#28(7/36)Tinned

Cu0.015 70.8 (21.6) 10% 4.65 0.579 (0.176) Good

#28(7/36)Bare Cu

0.015 66.7 (20.3) 10% 4.65 0.568 (0.173) Good

#28(7/36)Silver Plate

Cu Clad Steel 40%

0.015 166.8 (50.8) 10% 7.55 0.559 (0.170) Excellent

#28(7/36)Bare Cu

Clad Steel0.015 166.8 (50.8) 10% 7.55 0.559 (0.170) Excellent

#28(7/36)Silver Plate Alloy 135

0.015 83.4 (25.4) 7% 7.56 0.568 (0.173) Excellent

#28(7/36)Silver Plate Alloy 162

0.015 83.4 (25.4) 7% 7.56 0.568 (0.173) Excellent


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Current Carrying Capacity of Copper ConductorsCurrent carrying capacity is defined as the amperage a conductor can safely carry before melting occurs in the conductor and/or the insulation. There are many factors that will limit the amount of current that can be passed through a wire. Determining factors include:

• Conductor Size—The larger the circular mil area, the greater the current capacity. • Insulation—The amount of heat generated should never exceed the maximum temperature rating of the insulation material. • Ambient (surrounding) temperature—The higher the ambient temperature, the less heat required to reach the maximum temperature rating

of the insulation. • Conductor Number—Heat dissipation is lessened as the number of individually insulated conductors, bundled together, is increased. • Installation Conditions—Restricting the heat dissipation by installing the conductor in conduit, duct, trays or raceways lessens the current

carrying capacity. This restriction can be alleviated somewhat by using proper ventilation methods, forced air cooling, etc.

Taking into account all the variables involved, no simple chart of current ratings can be developed. The chart below should be used ONLY as an estimations guide.

AmbientTemperature (°C)

Temperature Rating of Conductor AmbientTemperature (°F) 60°C 75°C 90°C

10 or less 1.29 1.2 1.15 50 or less

11-15 1.22 1.15 1.12 51-59

16-20 1.15 1.11 1.08 60-68

21-25 1.08 1.05 1.04 69-77

26-30 1 1 1 78-86

31-35 0.91 0.94 0.96 87-95

36-50 0.82 0.88 0.91 96-104

41-45 0.71 0.82 0.87 105-113

46-50 0.58 0.75 0.82 114-122

51-55 0.41 0.67 0.76 123-131

56-60 — 0.58 0.71 132-140

61-65 — 0.47 0.65 141-149

66-70 — 0.33 0.58 150-158

71-75 — — 0.5 159-167

76-80 — — 0.41 168-176

81-85 — — 0.29 177-185

Number ofConductors

Percent of Conductor Ampacity

4–6 80

7–9 70

10–20 50

21–30 45

31–40 40

41 and above 35

To use this chart, select the gauge of conductor that will give the desired amperage under the 10°C temperature rise line. For a bundled construction, multiply the amperage by the derating factor to find the recommended current capacity for individual conductor in a bundle

AWG Size Ref. Risistance Ohms/1000 ft

Maximum Dielectric Temperature

80°C 90°C 105°C 125°C 200°C

30 AWG 104 2 3 3 3 428 AWG 65.3 3 4 4 5 626 AWG 41 4 5 5 6 724 AWG 25.7 6 7 7 8 1022 AWG 16.2 8 9 10 11 1320 AWG 10.1 10 12 13 14 1718 AWG 6.39 15 17 18 20 2416 AWG 4.02 19 22 24 26 3214 AWG 2.52 27 30 33 40 4512 AWG 1.59 36 40 45 50 5510 AWG 0.99 47 55 58 70 758 AWG 0.63 65 70 75 90 1006 AWG 0.39 95 100 105 125 1354 AWG 0.25 125 135 145 170 1802 AWG 0.17 170 180 200 225 240

Amperes per conductor in free air @ 30°C ambient temperature:

Note: This table is from National Electric Code Adjustment Factors for More Than Three Current-Carrying Conductors in a Raceway or Cable

Note: This table is from National Electric Code Single Conductor in Free Air 30°C Ambient Temp.Ambient Temperature Correction Factors Based on 30°C (86°F)For ambient temperatures other than 30°C (86°F), multiply the allowable ampacities specified in the ampacity tables by the appropriate correction factor shown below.

Number of conductors is the total number of conductors in the raceway or cable adjusted in accordance with 310.15(B)(5) and (6). “Conductor Ampacity” is from Table 310.15(B)(16) through Table 310.15(B)(19), as adjusted for ambient temperature if necessary.

Conductor Count Adjustment Factors

Ambient Temperature Correction Factors

1.800.772.011676

Insulations PVC (Polyvinyl Chloride) (thermoplastic)

• PVC formulations vary widely depending on the desired properties. Because it is relatively inexpensive, easy to extrude and exhibits many excellent mechanical and electrical properties, PVC has been used for many applications.• The maximum temperature range for the best PVC formulations is -55°C to 105°C with general purpose vinyls ranging -20°C to 80°C. PVC can have excellent flame, moisture and abrasion resistance, as well as superb gasoline, alcohol, ozone, acids and solvent resistance.• PVC can be formulated with non-migrating plasticizers for special electrical or termination applications. It can be modified for medical and foodpreparation applications because PVC in general is odorless, tasteless, and non-toxic. PVC compounds exhibit high capacitance and attenuationloss due to their relatively high dielectric constant when used in wire and cable. In retractile cord applications, PVC has below average to averageelastomeric properties. Additionally, at low temperatures, PVC should not be used when flexibility and flex life are required.• PVC can be used in thin and heavy wall applications as a primary wire insulation as well as a cable jacket insulation.

Semi Rigid PVC • Used as a very abrasion resistant primary PVC insulation. For 30-16 gauge, a 10 mil. wall meets UL style 1061, 80°C 300V.

Polyethylene (thermoplastic)• Polyethylene is the compound most widely used in coaxial and low capacitance cables due to its fine electrical properties. Although polyethyleneis flammable, additives can be used to make the polyethylene flame retardant at the expense of the dielectric constant and power loss characteristics.• Usable temperature ranges from a low of -65°C to as high as 80°C. Polyethylene (in high, medium and low densities) is generally very hard andstiff, and these properties typically do not change over the usable temperature range. Polyethylene can be foamed to reduce the dielectric constant to 1.50, creating an economically attractive insulation for use in special application coaxials and ultra low capacitance transmission cable.Polyethylene can be used by for primary insulation as will as a cable jacketing compound.

Polyethylene—Based Variations • Foamed or Cellular Polyethylene—Foaming polyethylene reduces the dielectric constant to approximately 1.5, which makes this a very attractive insulation compound for cables requiring a high-speed transmission rate. Once foamed, the compound loses some of its tensile strength, elon-gation, and dielectric strength properties, although they are still acceptable for use in many applications.• Cross-linked Polyethylene—Rated at 150°C. Cross-linking changes polyethylene from a thermoplastic to a thermoset material, which creates a high resistance to stress cracking, cut-through, soldering, and many solvents.• Flame-retardant Polyethylene—Polyethylene is a very flammable material that can be controlled by the use of special flame-retardant additives. These additives, however adversely affect many of polyethylene’s fine electrical properties, such as the dielectric constant, power factor, and dielectric strength.

Polypropylene (thermoplastic) • Polypropylene has properties almost identical to that of polyethylene and is used almost exclusively for thin wall primary insulations. Polypropylene can be rated for -30°C to 80°C. Polypropylene can be foamed for improved electrical properties.

Polyurethane• Polyurethane in general has excellent low-temp flexibility, high tensile strength, and long flex-life. It exhibits excellent chemical, water, and abrasion resistance, as well as being extremely tough and cut-through resistant.Plasticizers, which can migrate out to contaminate other compounds or cause embrittlement with aging, are not present in polyurethane.Polyurethane is extremely flammable but can be offered in a flame-retardant version at the expense of tensile strength and surface finish.One major disadvantage of polyurethane is its poor electrical qualities, which restrict its use to jackets. It does have excellent retractile cord characteristics, and is a good candidate for use in salt-spray and low-temperature military applications.

Hytrel® • Hytrel® was developed by E. I. du Pont de Nemours and Company to be used for thin-wall applications. Hytrel® is similar to Nylon in its toughness, chemical resistance, flexibility, and resilience.• Some applications include primary insulation for retractile and telephone line cords, high flex-life cables, and cables requiring a tight bend radius.

Nylon• Nylon exhibits excellent jacket toughness, especially in thin-wall applications, and has excellent abrasion, cut-through, and chemical resistance. Its main application is to provide these qualities when extruded over softer insulation compounds. Nylon has a very low coefficient of friction, making it a good choice for use in high flex applications.• Nylon does absorb moisture, which somewhat degrades its electrical properties from their original state.

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APPENDIX INSULATION DESIGN: Materials


Insulations (Cont.)

Surlyn• Surlyn™, an electrical grade ionomer from from E.I. du Pont de Nemours and Company, has been used for application requiring excellent mechanical properties. Combining superb cut through and stress cracking resistance with ultra low temperature flexibility and a brittleness temperature under -100°C, Surlyn™ can be used to meet many of the stringent military requirements.

TPR• Thermoplastic Rubber was developed to act as a substitute in many applications for true thermoset rubber. Some advantages over thermosetmaterial are: Colorability, higher processing speeds, and wide service temperature range. TPR has excellent heat, weathering, and aging resistance, and no curing is necessary.• Most commonly used in applications where cut-through resistance is not required, but other properties of rubber are still necessary.

KYNAR®

• KYNAR’s advantages include: Exceptional chemical resistance, high tensile strength, abrasion resistance, cut through and UV resistance. Additionally, it is highly flame resistant and produces very little smoke in the presence of flame. For applications requiring increased flexibility and stress crack resistance, KYNAR FLEX® copolymers are recommended.

SOLEF®

• SOLEF® is a registered trademark of Solvay Specialty Polymers, LLC., a manufacturer of Vinylidene Fluoride-based resins. Solef has a number of grades which are widely being used in fiber and overall jacketing applications. It’s properties are very similar to KYNAR’s.

PFA• PFA possesses some of fluorocarbon’s best properties. Its high temperature rating of 250°C, low temperature of -65°C and dissipation factor of0.0002 equal or better most of the other fluorocarbons’ properties. However, it does not possess the thermoset properties of TFE which limits it to a select group of applications. Although it can be processed in long lengths, PFA’s high material cost has prevented it from gaining widespread use.

FEP• FEP is the most commonly used fluoropolymer currently because of its excellent processing characteristics and wide applications range. Although it is not a thermoset, this material does have high flame resistance. Hence, its usage in plenum cable and military applications has been steadily increased as pricing and processing improve. FEP can also be “foamed” for improved data transmission characteristics.

ETFE and ECTFE• Although lacking many of FEP’s excellent electrical properties, ECTFE and ETFE posses better flexibility and mechanical strength than either PFA or FEP. Additionally, ECTFE & ETFE can become thermoset by the irradiation method. ECTFE can also be “foamed” for improved data transmission characteristics and is frequently used for the purpose of weight reduction.

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APPENDIX INSULATION DESIGN: Materials

1.800.772.011678

Insulations: Properties ChartTo use this chart, select the gauge of conductor that will give the desired amperage under the 10°C temperature rise line. For a bundled construction, multi-ply the amperage by the derating factor to find the recommended current capacity for individual conductor in a bundle.

Properties ASTM Method PVC Semi-Rigid

PVC Polyethylene PolyethyleneFoamed PP PP

Foamed

Specific Gravity D-792-66 1.16-1.70 1.38 0.91-1.26 0.50-0.60 0.890-0.905 0.50-0.60

Tensile Strength, psi D-638-7.2 500-4500 4000 1500-2200 550 2900-4500 260

Elongation D-412 40-400 250 180-600 175 700 100

Volume Resistivity, ohm-cm D-257-6 10^12-10^16 10^15 10^15+ - 1.5 x 10^15

2.8 x 10^15 -

Dielectric Strength, volts/mil D-149-64 250-500 400 230-1420 300 450-850 300

Dielectric Constant, @ 1 kHz D-150-70 3.0-8.0 3.8 2.27-2.50 1.69 2.25 1.69

Power Factor(Dissipation) @ 1 kHz. 0.009-0.16 - 0.00048-0.00049 0.00025 0.0036-

0.0050 0.0035

Abrasion Resistance Good Excellent Good Poor Fair Poor

Heat Resistance Good Good Good Poor Good Poor

Weatherability Good Good Excellent Poor Excellent Poor

Flame Retardancy Excellent Good Poor Poor Poor Poor

Water Resistance Good Good Excellent Poor Excellent Poor

Acid Resistance Good Good Good Fair Excellent Poor

Alkali Resistance Excellent Excellent Good Fair Excellent Fair

Aliphatic Hydro Resistance Good Good Poor Fair Fair Poor

Aromatic Hydro Resistance Poor Poor Poor Fair Fair Poor

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APPENDIX INSULATION DESIGN: Material Comparison Properties Chart



Properties ASTM Method Polyurethane Hytrel Nylon Surlyn TPR

Thermoset

Neoprene SBR

Specific Gravity D-792-66 1.05-1.25 1.25 1.09 0.95 0.89-1.28 1.23-1.65 0.94

Tensile Strength, psi D-638-7.2 5000+ 6000 6000 4000 1300-2300 1200-2700 3000+

Elongation D-412 540-750 500 500 450 500-750 300-700 450+

Volume Resistivity, ohm-cm D-257-6 2 x 10^14

11 x 10^14 10^11 10^13 - 5 x 10^16 10^11-10^13 3 x 10^16

Dielectric Strength, volts/mil D-149-64 330-630 460 475 485 500-900 600 420-520

Dielectric Constant @ 60 Hz D-150-70 5.4-7.6 4 4.7 2.36 2.22-2.46 - 2.5-3.4

Dielectric Constant @ 1 kHz D-150-70 5.6-7.6 3.9 4.5 2.36 - 5.0-7.0 2.9

Power Factor (Dissipation) @ 60 Hz 0.015-0.046 0.016 0.04 0.0016 - - 0.002-0.003

Power Factor (Dissipation) @ 1 kHz 0.043-0.060 0.019 0.04 0.0019 - 3.5 0.0032

Abrasion Resistance Excellent Excellent Excellent Excellent Good Excellent Good

Heat Resistance Good Good Good Good Good Good Excellent

Weatherability Good Excellent Good Excellent Good Good Good

Flame Retardancy Fair Poor Poor Poor Good Good Excellent

Water Resistance Good Good Fair Excellent Good Excellent Good

Acid Resistance Fair Good Good Good Good Good Excellent

Alkali Resistance Fair Good Good Good Good Good Excellent

Aliphatic Hydro Resistance Fair Good Good Good Good Good Excellent

Aromatic Hydro Resistance Fair Good Good Good Good Fair Excellent

Properties ASTM Method KYNAR HALAR Foam Halar

47% air Solef 11010 PFA FEP Foam FEP 49% air TFE

Specific Gravity D-792-66 1.75-1.78 1.68 0.9 1.77 2.12-2.17 2.12-2.17 ~1.1 2.13-2.20

Tensile Strength, psi D-638-7.2 5200-7500 6000-7000 ~2500 6000 4000-4300 2700-3100 ~1000 1000-3500

Elongation D-412 500 200-300 ~20 300-400 300 250-330 ~100 275

Volume Resistivity, ohm-cm D-257-6 2 x 10^14 10^15 <10^16 6 x 10^14 10^15+ 2 x 10^18 - 10^18+

Dielectric Strength, volts/mil D-149-64 260 500 100 ~1000 500 500-600 100 500

Dielectric Constant @ 60 Hz D-150-70 8.4 2.6 1.85 10 2.1 2.1 1.5 2.0-2.1

Dielectric Constant @ 1 kHz D-150-70 7.5 2.53 1.8 - 2.1 2.1 1.5 2.0-2.1

Power Factor (Dissipation) @ 60 Hz. 0.049 < 5x10-4 3x10-4 58x10-3 0.000027 0.0002 *** 0.0004

Power Factor (Dissipation) @ 1 kHz. 0.019 < 1.5x10-2 < 0.8x10-2 - 0.00002 0.0007 *** 0.0001

Abrasion Resistance Good Excellent Good Excellent Fair Good Fair Fair

Heat Resistance Excellent Excellent Very Good Very Good Excellent Excellent Good Excellent

Weatherability Good Excellent Very Good Very Good Good Good Excellent Excellent

Flame Retardancy Excellent Excellent Good Very Good Excellent Excellent Good Excellent

Water Resistance Good Excellent Good Very Good Excellent Good Good Excellent

Acid Resistance Excellent Excellent Good Very Good Excellent Excellent Good Excellent

Alkali Resistance Excellent Excellent Good Very Good Excellent Excellent Good Excellent

Aliphatic Hydro Resistance Excellent Excellent Good Very Good Excellent Excellent Good Excellent

Aromatic Hydro Resistance Excellent Excellent Good Very Good Excellent Excellent Good Excellent

Alkali Resistance Fair Good Good Good Good Good Excellent -

Aliphatic Hydro Resistance Fair Good Good Good Good Good Excellent -

Aromatic Hydro Resistance Fair Good Good Good Good Fair Excellent -

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APPENDIX INSULATION DESIGN: Material Comparison Properties Chart (Cont.)

1.800.772.011680

Braid shield algorithm:Procedure

1. Covert desired % coverage into an “F” value by:

F=1- 100-%100

2 π cos (a) (D+2d) FdC

N=

2. a) *Select an angle you’d like to chose to be close to and calculate “N”:

CNd2 π (D+2d) F

a = cos

b) Round “N” up (lowes angle) or down (raises angle) to an integer value. Recalculate “a”.

3. a) Using “a” from step 2B, calculate “P”

C tan(a)2 π (D+2d)

P= ( )b) Round up Picks to next increment available. Use new “P” to Re-calculate “a” by:

2 π P(D+2d)C

a = tan ( )

4. Re-calculate “F” by:

F= NPdsin (a)

5. Re-calculate % by:

% =100 (2F-F)

6. Calculate weight by:

W= 1.03 CN wcos (a)

Variable Definition

% Percent Coverage

N Number of Strands (integers from 1-13)

P Picks per inch

d Diameter of strand (inches)

a Angle of shield to axis of cable (degrees)

D Diameter under shield (inches)

C # of carriers (typically 4,8,12,16,24,48)

π Pi (3.14159)

w Weight of strand, per M’ (lbs/M’)

W Weight of shield, per M’ (lbs/M’)

Table of Variables

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APPENDIX DESIGN EQUATIONS: Braid Design



Spiral Shield Algorithm:Procedure

1. Covert desired minimum % coverage into an “F” value by:

F = % / 100

π cos (a) (D+d) FdC

N=

2. a) *Select an angle you’d like to chose to be close to and calculate by:

3. a) Using new “a” from step 2b, estimate P by:

This will yield a non-integer value for N. Round N up (lowers angle) or Round N down (raises angle) to an integer value.

a) Now re-calculate “a” using N from step 2a by:

Cndπ (D+d)F

a = cos ( )

C tan (a)π (D+d)

P=

b) Round Pick value from 3a up to next available pick increment for the carriers you used in Step 2a. Now re-calculate “a” by:

π P(D+d)C

a = tan ( )

NPdsin (a)

F=

4. a) Re-calculate F by:

b) Coverage is:

5. Calculate actual weight/M’ of shield by:

1.03 CNwcos (a)

W=

% = 100F

*NOTE: Recommended angle range: For D .020” - .380”, use 20° to 40°. For D larger than .380”, use 40° to 80°.

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APPENDIX DESIGN EQUATIONS: Spiral Shield Design

1.800.772.011682

Shield Coverage:

The following equation can be used to determine the percent coverage of a braided or spiral shield.

BRAID: SPIRAL:2 π (D+2d)PC

Tan a = π P (D+d)C

Tan a =

Where: % = (2F-F2 ) x 100 for Braid Shields % = 100 x F for Spiral Shields

And: NPdsin (a)

F=

Shield Resistance:

The D.C. resistance for braided shields can be calculated using the following equation:

Where:R = D.C. resistance, (ohms/m’) for the braided shield constructionr = D.C. resistance of 1 strand (ohms/m’)a = Braid angle, degreesN = Number of strands per carrierC = Number of carriers

rNC cos (a)

R=

Variable Definition

% Percent Coverage (Must be less than 100%)

N Number of Strands per carrier (Typically integers from 1-13)

P Picks per inch

d Diameter of strand (inches) (Typically #30 AWG Solid to #40 AWG Solid)

a Angle of shield (degrees)

D Diameter under shield (inches)

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APPENDIX DESIGN EQUATIONS: Shielding Coverage & Resistance


Cable Formula:

Variables:

Er = Relative dielectric constant of insulationP = Power factor of dielectricD = O.D. over dielectric (inch)S = Stranding factor of conductord = O.D. of conductor (inch)F = Frequency (MHz)W = O.D. of shielding strands

Variables:

Solid 1.000105 Strands .988 65 Strands .985 41 Strands .980 19 Strands .970 7 Strands .939

7.354 * Er

D + 1.5*WS * d

C = log ( )

1. Capacitance (C): Picofarads per foot Definition: The ability to store an electrical charge

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APPENDIX DESIGN EQUATIONS: Coaxial Design

6. Attenuation (A): dB per 100 feet Definition: Signal loss in a given length of cable at a specified frequency.

* * √F + 2.78 *√Er * P * FA = 0.435Z0

( )a1

da2

D+

Where a1 and a2 are constants of the cable.

3. Inductance (L): Microhenries per foot Definition: Resistance to change in current.

4. Velocity of Propogation (Vp): Percentage (%) Definition: The transmission speed of an electrical signal traveling a length of cable as compared with the Speed of Light in free space.

100/√Er Vp =

5. Time delay (Td): Nanoseconds per foot Definition: The amount of time required for an electrical signal to travel a specified length of cable.

1.0167*√Er Td =

L = 0.136 * log ( )D + 1.5 * WS*d

2. Characteristic Impedance (Z0): Ohms Definition: The Ratio of voltage to current in a cable of infinite length.

138.25

√Er Z0 = log ( )D + 1.5 * W

S*d

101670C * Vp

Z0 =

Or

1.800.772.011684

Cable Formula:

Variables:

Er = Relative dielectric constantP = Power factor of dielectricD = O.D. over dielectric (inch)S = Stranding factor of conductord = O.D. factor of conductor (inch)F = Frequency (MHz)W = O.D. of shielding strandsy = Separation between two conductors

Stranding Factor:


2.942 * Er

yS * d

C = log ( )


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APPENDIX DESIGN EQUATIONS: Twinaxial Design

/D

3. Inductance (L): Microhenries per foot Definition: Resistance to change in current.


100/√Er Vp =


1.0167*√Er Td =

L = 0.136 * log ( )D + 1.5 * WS*d


276

√Er Z0 = * log ( )1.2D

F*d


2.942 * E(eff)D

S * d

C = log ( )

Individually Taped Twisted Pair Cable Formula:

Variables:

Er = Relative dielectric constantP = Power factor of dielectricD = O.D. over dielectric (inch)S = Stranding factor of conductord = O.D. factor of conductor (inch)F = Frequency (MHz)W = O.D. of shielding strandsE(eff) = Effective dielectric constant or, Er x factorFactor = 0.90 if foam insulationFactor = 0.95 if solid insulation

Stranding Factor:



√276.5

Er Z = log ( )y

S*d

1016701.25 * C * Vp

Z =

Or


100/√Er Vp =


1.0167*√Er Td =


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APPENDIX DESIGN EQUATIONS

1.800.772.011686

ATA – Advanced Technology Attachment protocol (also

known as IDE, Intelligent or Integrated Drive Electronics)

BC – Bare Copper

BOC – Bare Overcoated Copper (bare individual ends

stranded together with tin overcoat)

CAP – Capacitance

CCA – Copper-clad Aluminum

CCS – Copper-clad Steel (Copperweld)

CSA – Canadian Standards Association

Cu – Copper

DL – Dual-laminated

DLMQT – Dual-laminated Micro Quick Twist

DLSMQT – Dual-laminated Sub-micro Quick Twist

DIFF – Differential

ETFE – Ethylene tetrafluoroethylene, a flourine based

plastic. Duponts tradename is Tefzel®

Fast SCSI – 10 MB/sec interface

FEP – Fluorinated-ethylene-propylene

FR – Flame Retardant

G-S – Ground-signal configuration

G-S-S-G – Ground-signal-signal-ground configuration

HDPE – High-density Polyethylene

IDC – Insulation Displacement Connector

IR – Irradiated

LF – Lead Free

LLDPE – Linear Low-density Polyethylene

LDPE – Low-density Polyethylene (natural)

LSZH – Low-smoke Zero Halogen

LVDS – Low-voltage Differential Signaling

MDPE – Medium-density Polyethylene

MLVDS – Multipoint Low-voltage Differential Signaling

Microzip – 0.025” pitch Ribbon

MQT – Micro Quick Twist

Span – Single Twisted section plus one single Bond

Bond – Flat section between twisted sections

NC – Nickle-plated Copper

NL – Non-laminated

PLANAR – single plane configuration of signals (Ribbon)

PE – Polyethylene

PET – Polyethylene Terephthalate

PFA – Perfluoroalkoxy

PP – Polypropylene

PVC – Polyvinyl Chloride

REACH – Registration, Evaluation, Authorization and

Restriction of Chemicals (EU Directive)

RoHS – Restriction of Hazardous Substances (EU Directive)

SAS – Serial-Attached-SCSI

SCSI – Small Computer System Interface (3.5MB/sec

asynchronously or 5.0 MB/sec synchronous mode)

SCSI-3 – 40 MB/sec Interface

SE – Single-ended

AP

PE

ND

IXA

CR

ON

YM

GLO

SS

AR

Y

APPENDIX Acronym Glossary


Conversion Table

English to Metric

Multiply by:

from inches to centimeters 2.54

from feet to meters 0.3048

from yards to meters 0.9144

from ounces to grams 28.3495

from pounds to kilograms 0.453592

from Fahrenheit to Celsius (F-32)/1.8

SMQT – Sub-micro Quick Twist

SPC – Silver-plated Copper

SPI – SCSI Parallel Interface

SPI-2 – (LVD SCSI) 80 MB/sec Interface

SPI-3 – (Ultra 160) 160 MB/sec Interface



SR-PVC – Semi-Rigid PVC

TDR – Time-domain Reflectometer

TPE – Thermoplastic Elastomer

TPO – Thermoplastic Olefin

TC – Tinned Copper

TOC – Tin Overcoated Copper (tinned individual ends stranded together with tin overcoat)

UL – Underwriter’s Laboratories

VDLMQT – Variable Span Dual-laminated Micro Quick Twist

VFWR – Voltage Standing Wave Ratio

Wide SCSI – 20 MB/sec Interface

XL-PVC – Crosslinked PVC

XL-PE – Crosslinked Polyethylene

AP

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APPENDIX Acronym Glossary

Units of MeasureoC oF dB ft GHz in km lbf m MHz mm N nm ns Vrms µm

degrees Celsius

degrees Fahrenheit

decibel

foot

gigahertz

inch

kilometer

pound force

meter

megahertz

millimeter

newton

nanometer

nanosecond

volts root mean square

micron or micrometer

Trademarks Referenced In This Catalog:

Power+™ and NexZ0™ are trademarks of Hitachi Cable America Inc.

ChannelFLEX®, Nanocore®, and MudGuard-EX® are registered trademarks of Hitachi Cable America Inc.

Polyenex®, SONOEASE® and HIFC® are registered trademarks of Hitachi Metals, LTD. in Japan.

01/2021

900 Holt Avenue, East Industrial Park • Manchester, New Hampshire 03109 USATel: +1.603.669.4347 • Sales: +1.800.772.0116 • Fax: +1.603.669.9621


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