aditya corporate profile 2016 | profile – 2016 | confidential – for authorized circulation only....
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ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Profile – 2016
Aditya Auto Products and Engineering (India) Private LimitedCorporate Office - 13/E, KIADB Industrial Area, DoddaballapurBangalore, Karnataka 561203, India+91-80-22637000 | [email protected] | www.adityaauto.com
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | At a GlanceBusiness Divisions
- Door & Access Systems- Motors & Electronics- Wiring Harness and Connector Manufacturing- Contract Manufacturing- Components & Tooling
Manufacturing Footprint- 8 Plants located in key automotive hubs in India- Full fledged vertical integration with captive tooling
Global Support System- JIT Logistic facilities in North America, Europe and China- Offices in UK, Germany, Sweden, Japan, CZ & Australia
Design Centers- Centralized Design and R&D Centre in Bangalore- Technology Alliances in Germany and United Kingdom
Management Systems - ISO/TS:16949, ISO:14001 & OHSAS:18000- SAP R/3 ERP and Business Objects
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Customers
Automotive OEMs Automotive Tier-1
Non-Automotive
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Divisions and Plants
Door & Access Systems
Wiring Harnesses
Window RegulatorsDoor Latches & StrikersHood & Bonnet Latches, Door Checkers, Door HingesParking Brakes
ProductsBusiness Division
Wiring Harnesses for automotive applicationsWiring Harnesses for non-automotive applicationsConnectorsActuators
Build-to-Print Stamped and Plastic subassembliesBuild-to-Print Stamped and Plastic partsBuild-to-Print electro-mechanical assembliesBuild-to-Print cable assemblies
Window Lift MotorsAnti-Pinch Electronics for Window Lift MotorsTransmission Shift Actuator MotorsWater Pump Motors for consumer goods
Precision StampingsFine Blankings, Heat Treatment & Mechanical PlatingPlastic Parts for automotive applicationsBrake Fluid Reservoir Bodies
Motors & Electronics
Components & Tooling
Contract Manufacturing
IndiaBangalore, KarnatakaBawal, HaryanaChakan, Maharashtra
IndiaBangalore, Karnataka
Locations
IndiaBangalore, Karnataka
IndiaBangalore, Karnataka
IndiaBangalore, KarnatakaTrichy, Tamil NaduVellore, Tamil Nadu
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Products
System Design
Part Design
Tool Design
Tool Manufacture
Part Supply
System Supply
Full System Scope Build to Print Scope Child Part ScopeValue Chain
Window Regulators
Door Latches
Secondary Latches & Strikers
Door Checkers and Hinges
Parking Brakes
Electric Motors
Wiring Harnesses
Connectors
Stamped Assemblies
Plastic & Cable Assemblies
LED Light Pipe Assemblies
Precision Stampings
Precision Mouldings
Precision Fine Blankings
Cold Forgings
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Revenues
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Door & Access Systems � Bawal, Delhi� Chakan, Pune� Doddaballapur, Bangalore
Wiring Harnesses � Bommasandra, Bangalore
Contract Manufacturing � Doddaballapur, Bangalore
Components & Tooling � Peenya, Bangalore� Vellore, Tamil Nadu� Trichy, Tamil Nadu
Technology Partners� M/s Lighting Consultants, Birmingham, UK� M/s FEES Verzahnungstechnik, Bessingen, Germany
Global Front Offices� Mr. Ulrich Sandt [email protected] +49 2233 808999� Mr. Bill Byass, Melbourne, Australia [email protected] +61 413 373 341� Mr. Satoshi Yasuda, Japan [email protected] +81 80 5123 7252� Mr. Jan Marencak, Liberec, CZ [email protected] +42 602 191 601
Aditya Auto | Locations
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Design and Development
Product Development CentersR&D StrengthPatents till date
01 | Bangalore, India62 | 62 – India + Network of Technology Partners in UK, Italy & Germany.09 | 05 – Motors, 02 – Window Lifters, 02 – Door Latches
R&D Detail
Accreditations - Approved as Certified R&D Centre by Government of India- Development Supplier for OEMS – Mahindra, Suzuki, VW, Honda, Tata Motors
R&D Profile
Product Validation - Centralized State-of-the-art lab for complete end-to-end product validation- Durability, Noise, Environmental, Corrosion and Vibration testing facilities - Prototype Manufacturing Shop- Environmental chambers for testing from -40 to +150 degrees centigrade
Program Management Product Lifecycle Management using ENOVIA V6
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Design and Development
Computer Aided Design
Computer Aided Engineering
Computer Aided Manufacturing
Design Capabilities and Tools
2D & 3D Design & Modeling, Part Design, Tool Design & Assembly Design
SPC Studies, Tool Path Programming and Tool Path Verification
Dynamic and Static Simulation Analysis, Motion Simulation & FE AnalysisMould Flow Analysis and Sheet Metal Formability Analysis
Design Phase
Design Optimization Capabilities Optimizing part geometry for Light Weighting, Quality & Reliability improvement
Static & DynamicStress Analysis
Magnetic FEA for Performance
Mold Flow Optimization
Modal analysis for Noise Optimization
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Partnerships and AlliancesSummary Profile
- Design of ambient lighting solutions from concept to mass production- Expertise in design of overhead consoles, interior and exterior lighting- Development & Validation Partner for OEMs Ford, Jaguar Land Rover & Audi
- Design of mechatronic systems with full system responsibility.- Expertise in Product Design Simulation, FEA Analysis, Multi-body analysis.- Over 140 patents held for Motors and Gearing Systems. - Approved design service provider for Porsche, Audi, VW, Mercedes- Strong focus on design and analysis of motors and gearing systems
Partner Name
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Technology – Body Systems
Engine Hood Latch and StrikerPlatform Design for several vehiclesAnti-Theft & Tamper Proof DesignMeets European Safety Standards
Ultra Low Weight Window RegulatorDouble Lift Design – Greater StabilityComplete Grease-less designNo Steel. Only Plastic & Aluminum
Window Regulator – Bottom MountedVery Low Weight: 350gmsHigh Strength Low Alloy Materials.Minimal components & more robust
Side Door Latch30g capableFMVSS & ECE compliantTechnology & Innovation Award - TML
Parking BrakeBest-in-class CostMatches Interior aestheticComplete indigenous design
Value Engineering
Door Module (Design Concept)Integrated door moduleValue engineered for Indian marketIntegration of existing sub-systems
Module Window RegulatorModule design for water protection Grease-Less & Improved stabilityFlexible design to door modifications
Window RegulatorHonda Brio, Amaze & Mobilio100% galvanized steelAward for Development - Honda
Light Weighting ModularityReliability
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Window Regulator MotorModel : MXWeight (gms) : 600Torque (N-m) : 15
Window Regulator MotorModel : MX1Weight (gms) : 510EMI/EMC : Grade 3Torque (N-m) : 9
Gear Shift Actuator MotorModel : DGWWeight (gms) : 1400Torque (N-m) : 20With Integrated Electronics
Quick Lift Motor for TractorsModel : FESWeight (gms) : 886Torque (N-m) : 10
Aditya Auto | Technology - Motors & Electronics
Window Regulator MotorModel : MX2Weight (gms) : 460EMI/EMC : Grade 3Torque (N-m) : 8
Anti-Pinch Window Regulator Motor Patented Technology DRS®
Sensor less DesignOne-Touch OperationAuto-Closure, Intelligent Memory StopSoft ClosureDriver’s Preferred Stop PositionPWM Control
Switched Reluctance – Hub MotorUnder design and development stageFor Electric 2 & 4-wheelersElectronically CommutatedAditya Patented Design
Window Lift Motors Shift Actuator Motors Motors with Electronics
Tractor Quick Lifts
Water Purifier Motors
Switch Reluctance Motors
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Technology – Precision Parts
Door System ConnectorUsed in BMW 3-Series & 5-SeriesExport to USA and Europe
Seat LatchPlatform Latch for Ford Meets US & European safety regulationsExport to Europe, ASEAN Region.
Inner Panel Reinforcement TubeDesigned with High Tensile SteelMade with 17 progressive stamping toolsRecognition from Toyota for VA-VE
Door Latch Subassemblies100% export of safety critical partsEnd customers – Ford, Volvo & MazdaAwarded business for new Ford program
Ambient Mood LightingElectronic ControlledLED Light Pipes
Seat TracksManufacture of Inner & Outer RailsEnd customers – M&M, GM, TML, Ford
Flap Assembly for TurbochargersFine Blanked assembly for valve gates100% vertically integrated manufacture
Hollow Head Rest RodsPatented design for notchingComplete in-house processing for quality control
Brake Fluid Reservoir BodiesSupply to all Brake manufacturers in India
Plastic Brake BoosterControl Housing for BrakesPrecision Injection Molding
Body & Door Applications Seating Applications Braking Applications Other Applications
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Industry Awards
NIQRNational Institute of Quality & Reliability
Award DetailIndustry Body
2006 | Outstanding Small Scale Industry
ACMAAutomotive Component Manufacturers Association of India
2008 | Export Excellence Award for Productivity2008 | Export Excellence Award for Quality2009 | Certificate of Merit for Excellence in Technology2011 | Certificate of Merit for Technological Innovation
CIIConfederation of Indian Industry
2008 | Certificate of Merit for Business Excellence
FKCCIFederation Chamber of Commerce
2008 | Export Excellence - Award of the Year
Corporation Bank 2009 | Medium Enterprise Business Excellence Award
Frost & Sullivan & Economic Times
2012 | Certificate for Manufacturing Excellence
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Customer Recognitions
Tata Motors
Award / RecognitionCustomer
2012 | Best Supplier for Technology and Innovation
Maruti Suzuki 2008 | Shield for Excellence in Delivery2009 | Shield for Excellence in Kaizen2011 | Certificate for Excellence in Warranty2011 | Certificate for Excellence in HR Initiatives
Mahindra 2008 | Performance Award in VA-VE, Cost Management2008 | Performance Award in Quality
Honda 2011 | Best New Model Startup Award for Development2011 | Silver Trophy for Best Delivery Performance
Toyota 2014 | Trophy for Zero ppm Outstanding Quality2013 | Certificate for Outstanding Delivery Performance
Lear Corporation 2013 | Supplier of the Year – Stamping Commodity2015 | Supplier of the Year – Development
Volkswagen 2014 | Award and Certificate for Quality Performance
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Aditya Auto | Social Responsibility
Initiatives
Corporate Social Responsibility & Governance
5% of Profit Before Tax (PBT) dedicated to social initiatives
Sponsoring education for 3000 rural girl children every year
Sponsoring mid-day meals for 500 school children every day
Support structured industrial skill development programs
Sustainability Planted 1800 trees across plants as part of green initiatives
Eliminating use of all natural products in product packaging
100% compliant to global ROHS standards with IMDS
Area
ADITYA | PROFILE – 2016 | Confidential – For Authorized Circulation Only.
Thank you | Assuring you of our best services at all times
Contact us at :Aditya Auto Products and Engineering (India) Private LimitedCorporate Office - 13/E, KIADB Industrial Area, DoddaballapurBangalore, Karnataka 561203, India+91-80-22637000 | [email protected] | www.adityaauto.com
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