adblue® parts guide - truck parts & accessories ... your nearest alliance truck parts dealer...
TRANSCRIPT
1
Better Parts. Good Prices.Alliance Truck Parts.
AdBLUE®
ADBLUE® pArts gUiDE
2
ALLiANCE ADBLUE®: spECiALLY BLENDED FOr YOUr sCr sYstEM
AdBlue® is a urea-based chemical reactant designed specifically for use in SCR systems to reduce NOx emissions. The raw materials used to produce AdBlue® include natural gas, coal or other petroleum products. AdBlue® is prepared by dissolving solid high purity urea in deionized water to create a 32.5% solution in water. AdBlue® and similar urea-based products are widely used today for a variety of agricultural and industrial needs. Alliance AdBlue® meets ISO 22241 specifications for purity and composition, while being:
•Non-toxicandnon-polluting
•Non-flammable
•Stableandcolourless
•Non-hazardous
•Doesnotrequirespecialhandling
MaterialSafetyDataSheets(MSDS)areavailablefromyourAllianceTruckPartsDealership. WArrANtY
Alliance Truck Parts are backed by a 1-year/unlimited kilometre standard warranty.
ALL MAKES HEAVY-dUTY
ADBLUE
Illustrations and photographs used in this catalogue may vary slightly from the actual product. Prototype samples are sometimes used for photography. The production parts may vary slightly.
Availability of products shown in this catalogue is subject to change without notice.
3
tAB
LE O
F CO
NtE
Nts
OVErViEW pAgE 4
prODUCts AVAiLABLE pAgE 6
FAst FACts pAgE 7
pUMpiNg AND stOrAgE sOLUtiONs pAgE 8
2
1
3
4
EMissiONs stANDArDs: tHE rigHt tECHNOLOgY MAttErs
InsupportofEPAlatestemissionsstandards,NOxandparticulatematter(PM)willbereduced by 90% from 2004 standards to near zero emissions levels. To meet these standards and the needs of customers, engine manufacturers have been investing in new and innovative technologies. The leading technology being used to achieve the emissions goalsisSCR(SelectiveCatalyticReduction).Thisprovenaftertreatmenttechnologyenables the engine to be fully optimised for performance and fuel economy.
tHE sCr AFtErtrEAtMENt sYstEM
The SCR aftertreatment system basically consists of three elements: catalyst, AdBlue® and
AdBlue® dosing system.
ADBLUE® stOrAgE
Optimal storage temperatures for AdBlue® are between -12°C and 32°C. In cold temperature regions,itisrecommendedtokeepAdBlue®IBCsinastorageunit.Inwarmtemperatureregions it is recommended to store AdBlue® IBCs in a shaded area. Since AdBlue® is corrosivetocertainsensitivemetals,suchasaluminium,allAdBlue®equipmentis made of an appropriate, heavy-duty and tamper-free form of durable composite material.
AdBlue®
Dosing Valve
Decomposition reactor
Exhaustentersthedecomposition reactor.
The exhaust and ammonia pass into the SCR catalyst, where they react to form harmless nitrogen and water vapor.
sCrCatalyst
sCrAssembly
slipCatalyst
A light mist of AdBlue® is added, formingammonia(NH3).
OV
Er
ViE
W
1
4
VEHiCLE OpErAtiON
EachSCRequippedvehiclecarriesAdBlue®inastoragetank.DependingontheOEMapplication,AdBlue®tanksizerangesincapacity.Thestoragetankisdesignedintermsofa2:1 ratio: a minimum of 2 diesel fill-ups corresponds to 1 AdBlue® fill-up. Cold temperatures areofnoconcerntodrivers.Duringvehicleoperation,theSCRsystemisdesignedtoprovideheatingfortheAdBlue®tankandsupplylines.IfAdBlue®freezeswhenthevehicleis shut down, start up and normal operation of the vehicle will not be inhibited. The SCR heatingsystemisdesignedtoquicklyreturntheAdBlue®toliquidformandtheoperationofthe vehicle will not be impacted.
CALCULAtiNg ADBLUE® UsAgE
AdBlue® use is directly related to fuel consumption. AdBlue® consumption is expected to be approximately 2% of the diesel fuel consumed, dependent on application and vehicle operation – duty cycle, geography, ratings, etc.
Another way to consider it is that AdBlue® will be consumed on a 50 to 1 ratio with diesel (forevery50partsofdieselfuelburned,youwilluse1partofAdBlue®).Atruckaveraging39L/100kmcanexpecttogoapproximately500kmonaround5litresofAdBlue®.
OV
Er
ViE
W
1
5
prODUCts AVAiLABLE
AllianceAdBlue®isavailableinbulkquantities.Pleasetalktoyourdealertodayfor more information.
pArt NUMBEr DEsCriptiONQ ABP ADBLUE1000 1000 Litre AdBlue®
Q ABP ADBLUE205 205 Litre AdBlue®
Q ABP ADBLUE20 20 Litre AdBlue®
Q ABP ADBLUE10 10 Litre AdBlue®
pr
OD
UC
ts A
VAiL
AB
LE
2 3
6
ADBLUE® FAst FACts
Q. What is AdBlue®?A. AdBlue® is the reactant necessary for the functionality of the SCR system. It is a carefully blendedaqueousureasolutionof32.5%highsyntheticureaand67.5%deionizedwater.
Q. What is urea?A. Ureaisacompoundofnitrogenthatturnstoammoniawhenheated.Itisusedinavariety of industries, including as a fertilizer in agriculture.
Q. is AdBlue® a toxic solution?A. AdBlue®isanon-toxic,non-pollutingandnon-flammablesolution.Itisstable,colourless,odourless,andmeetsacceptedinternationalstandardsforpurityandcomposition.MSDSsheets are available.
Q. What is the freeze point of AdBlue®?A. A 32.5% solution of AdBlue® will begin to crystallize and freeze at -11°C. At 32.5%, both the ureaandwaterwillfreezeatthesamerate,ensuringthatthefluiddoesnotbecomedilutedorover concentrated.
Q. Are there special storage requirements for AdBlue®?A. ISO 22241-3 specification details the storage, handling, and shelf life minimum expectations throughout the distribution chain. Storage between 30°C and 4°C is recommended.
Q. is AdBlue® corrosive?A. AdBlue®iscorrosivetoaluminiumandothermaterials.Tank,packaginganddispensingequipmentsupplierstakeallthisintoaccountandonlyuseapprovedmaterialsfor their products.
Q. What does iBC stand for?A. IntermediateBulkContainers(IBC)areallcontainerslargerthana205Ldrum,andsmallerthanatanker.Theyholdapproximately1000L.
Q. What is the shelf life of AdBlue®?A. ShelflifeofAdBlue®isafunctionofambientstoragetemperature.Expectationsforshelflife as defined by ISO Spec 22241-3, are the minimum expectations for shelf life, when stored at constant temperatures. AdBlue® will degrade in time depending on temperature and exposure to sun light. Stated shelf life is based on continuous exposure to heat and sunlight and continuousexposureisunlikely.Ifstoredbetween-12°Cand32°C,shelflifewilleasilybeoneyear. If the maximum temperature does not exceed approximately 23°C for an extended period of time, the shelf life will be two years.
Q. How do i buy it?A. OrderAdBlue®throughanAllianceTruckPartsDealership.
3
FAst FA
Cts
3
7
8
pU
Mp
iNg
& s
tOr
Ag
E s
OLU
tiO
Ns
4
8
pUMpiNg & stOrAgE sOLUtiONs
ADBLUE® pUMpiNg & stOrAgE sOLUtiONs
AllianceTruckPartsoffersarangeofBluemaster™pumpingandstoragesolutionsbuiltforAustralian conditions to ensure your AdBlue® performs as it was designed to.
Fromhandpumpsuptoserious20,000Lforecourtstations,AllianceTruckPartshasyourneeds covered.
AskyournearestAllianceTruckPartsdealerforfurtherinformationorcontact1300323722.
Hand Pumps – Piston & Rotary to Suit 205L DrumsA choice of rotary or piston type pumps specifically designed for use with AdBlue®.
Gravity Feed Dispensing Kits to Suit 1000L IBCsFits to the bottom of the IBC, includes a manual dispensing nozzle.
Ute PacksFast & convenient AdBlue® dispensing, streamliningtransferfortransportfleetsthrough to farm machinery.
Drum Transfer KitsAdvancedtransferaccessoriesandpumpkitsfor optimal AdBlue® handling.• CertifiedforAdBlue®contact. • 12or240Vpumpoptions.
IBC Kits• StraightforwardtransferkitsforeasyIBCdispensing• PreventsAdBlue®contamination• Quickinstallationandtransfer• 35LPMEuropeanDiaphragmpumps• Choiceoftoporbottomsuctionassemblies• Poweroptionsof12Vor240V
Bunded StationsOptimisedfleetsolutionsforbulkAdBlue®storageanddispensingtoSCRequippedvehicles.• ProtectingyourAdBlue®fromtemperaturedamage• Preventingcontaminationinhandlingandstorage• Simplifyingdispensingoperation• Availableinsizesfrom1500Lto10,000L
99
Photographs are for illustrative purposes only and may not represent actual products. Alliance is a registered trademark of Daimler Trucks North America LCC.
PArTiciPATing dEALEr LocATionS
Speak to your dealer about Alliance Truck Parts. AllianceTruckParts.com.au
NSWAtchisonTruckRepairs 0243245358
DaimlerTrucksNewcastle 0249491600
DaimlerTrucksSydneyHuntingwood 02 8822 4800
HartwigsTrucksDubbo 0268838000
HartwigsTrucksGriffith 0269646066
HartwigsTrucksAlbury 0260496000
HartwigsTrucksQueanbeyan 0262972888
HartwigsTrucksWaggaWagga 0269378533
MavinTruckCentre 0265626211
MurwillumbahTruckCentre 0266726159
NarellanHino 0246555755
PeelValleyMachineryService 0267683111
SouthernTrucksPambula 0264956614
StillwellTrucks 0297748500
WestOrangeMotors 0263611000
VICDaimlerTrucksMildura 0350228333
DaimlerTrucksMelbourneSomerton 03 9305 4152
HartwigsTrucksShepparton 0358207800
ISRTruckCityGeelong 0352789844
LakesDiesel 0351552155
MBCVLaverton 0396808777
PoyserTrucks 0354423999
SwanHillTruckServices 0350331501
WhitehorseTruckandBus 0396877244
WhitehorseTruckCentre 0397916533
WhitehorseTruckParts 0397286866
SAButlers Mechanical Service 08 8642 2188
DaimlerTrucksAdelaide 0871290600
DaimlerTrucksMtGambier 0887253902
DunsBros. 0886821495
WA
DaimlerTrucksPerth 0893117400
WaltonsGeraldton 0899215044
QLDDaimlerTrucksBrisbane 0732758711
DaimlerTrucksCaboolture 0754314200
DaimlerTrucksSunshineCoast 0754520700
GibbsTruckandTrailerPartsArundel 0755009555
GibbsTruckandTrailerParts
BurleighHeads 0755222999
WestcoTruckSalesCairns 0740807500
WestcoTruckSalesMackay 0749527777
WestcoTruckSalesRockhampton 0749231000
WestcoTruckSalesToowoomba 0746314000
WestcoTruckSalesTownsville 0747745366