adblue® parts guide...a. adblue® is the reactant necessary for the functionality of the scr...

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Better Parts. Good Prices.Alliance Truck Parts.

AdBLUE®

ADBLUE® pArts gUiDE

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ALLiANCE ADBLUE®: spECiALLY BLENDED FOr YOUr sCr sYstEM

AdBlue® is a urea-based chemical reactant designed specifically for use in SCR systems to reduce NOx emissions. The raw materials used to produce AdBlue® include natural gas, coal or other petroleum products. AdBlue® is prepared by dissolving solid high purity urea in deionized water to create a 32.5% solution in water. AdBlue® and similar urea-based products are widely used today for a variety of agricultural and industrial needs. Alliance AdBlue® meets ISO 22241 specifications for purity and composition, while being:

•Non-toxicandnon-polluting

•Non-flammable

•Stableandcolourless

•Non-hazardous

•Doesnotrequirespecialhandling

MaterialSafetyDataSheets(MSDS)areavailablefromyourAllianceTruckPartsDealership. WArrANtY

Alliance Truck Parts are backed by a 1-year/unlimited kilometre standard warranty.

ALL MAKES HEAVY-dUTY

ADBLUE

Illustrations and photographs used in this catalogue may vary slightly from the actual product. Prototype samples are sometimes used for photography. The production parts may vary slightly.

Availability of products shown in this catalogue is subject to change without notice.

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EMissiONs stANDArDs: tHE rigHt tECHNOLOgY MAttErs

InsupportofEPAlatestemissionsstandards,NOxandparticulatematter(PM)willbereduced by 90% from 2004 standards to near zero emissions levels. To meet these standards and the needs of customers, engine manufacturers have been investing in new and innovative technologies. The leading technology being used to achieve the emissions goalsisSCR(SelectiveCatalyticReduction).Thisprovenaftertreatmenttechnologyenables the engine to be fully optimised for performance and fuel economy.

tHE sCr AFtErtrEAtMENt sYstEM

The SCR aftertreatment system basically consists of three elements: catalyst, AdBlue® and

AdBlue® dosing system.

ADBLUE® stOrAgE

Optimal storage temperatures for AdBlue® are between -12°C and 32°C. In cold temperature regions,itisrecommendedtokeepAdBlue®IBCsinastorageunit.Inwarmtemperatureregions it is recommended to store AdBlue® IBCs in a shaded area. Since AdBlue® is corrosivetocertainsensitivemetals,suchasaluminium,allAdBlue®equipmentis made of an appropriate, heavy-duty and tamper-free form of durable composite material.

AdBlue®Dosing Valve

Decomposition reactor

Exhaustentersthedecomposition reactor.

The exhaust and ammonia pass into the SCR catalyst, where they react to form harmless nitrogen and water vapor.

sCrCatalyst

sCrAssembly

slipCatalyst

A light mist of AdBlue® is added, formingammonia(NH3).

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VEHiCLE OpErAtiON

EachSCRequippedvehiclecarriesAdBlue®inastoragetank.DependingontheOEMapplication,AdBlue®tanksizerangesincapacity.Thestoragetankisdesignedintermsofa2:1 ratio: a minimum of 2 diesel fill-ups corresponds to 1 AdBlue® fill-up. Cold temperatures areofnoconcerntodrivers.Duringvehicleoperation,theSCRsystemisdesignedtoprovideheatingfortheAdBlue®tankandsupplylines.IfAdBlue®freezeswhenthevehicleis shut down, start up and normal operation of the vehicle will not be inhibited. The SCR heatingsystemisdesignedtoquicklyreturntheAdBlue®toliquidformandtheoperationofthe vehicle will not be impacted.

CALCULAtiNg ADBLUE® UsAgE

AdBlue® use is directly related to fuel consumption. AdBlue® consumption is expected to be approximately 2% of the diesel fuel consumed, dependent on application and vehicle operation – duty cycle, geography, ratings, etc.

Another way to consider it is that AdBlue® will be consumed on a 50 to 1 ratio with diesel (forevery50partsofdieselfuelburned,youwilluse1partofAdBlue®).Atruckaveraging39L/100kmcanexpecttogoapproximately500kmonaround5litresofAdBlue®.

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AllianceAdBlue®isavailableinbulkquantities.Pleasetalktoyourdealertodayfor more information.

pArt NUMBEr DEsCriptiONQ ABP ADBLUE1000 1000 Litre AdBlue®

Q ABP ADBLUE205 205 Litre AdBlue®



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ADBLUE® FAst FACts

Q. What is AdBlue®?A. AdBlue® is the reactant necessary for the functionality of the SCR system. It is a carefully blendedaqueousureasolutionof32.5%highsyntheticureaand67.5%deionizedwater.

Q. What is urea?A. Ureaisacompoundofnitrogenthatturnstoammoniawhenheated.Itisusedinavariety of industries, including as a fertilizer in agriculture.

Q. is AdBlue® a toxic solution?A. AdBlue®isanon-toxic,non-pollutingandnon-flammablesolution.Itisstable,colourless,odourless,andmeetsacceptedinternationalstandardsforpurityandcomposition.MSDSsheets are available.

Q. What is the freeze point of AdBlue®?A. A 32.5% solution of AdBlue® will begin to crystallize and freeze at -11°C. At 32.5%, both the ureaandwaterwillfreezeatthesamerate,ensuringthatthefluiddoesnotbecomedilutedorover concentrated.

Q. Are there special storage requirements for AdBlue®?A. ISO 22241-3 specification details the storage, handling, and shelf life minimum expectations throughout the distribution chain. Storage between 30°C and 4°C is recommended.

Q. is AdBlue® corrosive?A. AdBlue®iscorrosivetoaluminiumandothermaterials.Tank,packaginganddispensingequipmentsupplierstakeallthisintoaccountandonlyuseapprovedmaterialsfor their products.

Q. What does iBC stand for?A. IntermediateBulkContainers(IBC)areallcontainerslargerthana205Ldrum,andsmallerthanatanker.Theyholdapproximately1000L.

Q. What is the shelf life of AdBlue®?A. ShelflifeofAdBlue®isafunctionofambientstoragetemperature.Expectationsforshelflife as defined by ISO Spec 22241-3, are the minimum expectations for shelf life, when stored at constant temperatures. AdBlue® will degrade in time depending on temperature and exposure to sun light. Stated shelf life is based on continuous exposure to heat and sunlight and continuousexposureisunlikely.Ifstoredbetween-12°Cand32°C,shelflifewilleasilybeoneyear. If the maximum temperature does not exceed approximately 23°C for an extended period of time, the shelf life will be two years.

Q. How do i buy it?A. OrderAdBlue®throughanAllianceTruckPartsDealership.

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ADBLUE® pUMpiNg & stOrAgE sOLUtiONs

AllianceTruckPartsoffersarangeofBluemaster™pumpingandstoragesolutionsbuiltforAustralian conditions to ensure your AdBlue® performs as it was designed to.

Fromhandpumpsuptoserious20,000Lforecourtstations,AllianceTruckPartshasyourneeds covered.

AskyournearestAllianceTruckPartsdealerforfurtherinformationorcontact1300323722.

Hand Pumps – Piston & Rotary to Suit 205L DrumsA choice of rotary or piston type pumps specifically designed for use with AdBlue®.

Gravity Feed Dispensing Kits to Suit 1000L IBCsFits to the bottom of the IBC, includes a manual dispensing nozzle.

Ute PacksFast & convenient AdBlue® dispensing, streamliningtransferfortransportfleetsthrough to farm machinery.

Drum Transfer KitsAdvancedtransferaccessoriesandpumpkitsfor optimal AdBlue® handling.• CertifiedforAdBlue®contact. • 12or240Vpumpoptions.

IBC Kits• StraightforwardtransferkitsforeasyIBCdispensing• PreventsAdBlue®contamination• Quickinstallationandtransfer• 35LPMEuropeanDiaphragmpumps• Choiceoftoporbottomsuctionassemblies• Poweroptionsof12Vor240V

Bunded StationsOptimisedfleetsolutionsforbulkAdBlue®storageanddispensingtoSCRequippedvehicles.• ProtectingyourAdBlue®fromtemperaturedamage• Preventingcontaminationinhandlingandstorage• Simplifyingdispensingoperation• Availableinsizesfrom1500Lto10,000L

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adblue® parts guide...a. adblue® is the reactant necessary for the functionality of the scr...

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