adaptor wedge adaptor truing sleeve stone honing units · d8-nm67 recommended stones for d2f-080...

2.0

D2Diameter Range: 1,52 mm – 2,54 mm

.060" – .100"

Order 1-5 For Complete D2 Honing Units

D2 MandrelWedge not included 1 D2-L Mandrel

Wedge not included 3 TruingSleeve

D2A-SAdapter Set

With Standard Shank With Extra-Long Shank1 Each

D2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-AD2-A

S-060S-062S-064S-066S-068S-070S-072S-074S-076S-078S-080S-082S-084S-086S-088S-090S-092S-094S-096S-098

D2A D2AD2BD2BD2CD2CD2DD2DD2ED2ED2FD2FD2FD2FD2FD2FD2FD2FD2FD2F

D2A-060L D2A-062LD2B-064LD2B-066LD2C-068LD2C-070LD2D-072LD2D-074LD2E-076LD2E-078LD2F-080LD2F-082LD2F-084LD2F-086LD2F-088LD2F-090LD2F-092LD2F-094LD2F-096LD2F-098L

D2A-060D2A-062D2B-064D2B-066D2C-068D2C-070D2D-072D2D-074D2E-076D2E-078D2F-080D2F-082D2F-084D2F-086D2F-088D2F-090D2F-092D2F-094D2F-096D2F-098

1,524-1,5751,575-1,6261,626-1,6761,676-1,7271,727-1,7781,778-1,8291,829-1,8801,880-1,9301,930-1,9811,981-2,0322,032-2,0832,083-2,1342,134-2,1842,184-2,2352,235-2,2862,286-2,3372,337-2,3882,388-2,4382,438-2,4892,489-2,540

.060-.062

.062-.064

.064-.066

.066-.068

.068-.070

.070-.072

.072-.074

.074-.076

.076-.078

.078-.080

.080-.082

.082-.084

.084-.086

.086-.088

.088-.090

.090-.092

.092-.094

.094-.096

.096-.098

.098-.100

Diameter Range1,52 mm – 2,54 mm

.060" - .100"

HHHHHHHHHHHHHHHHHHHH

SSSSSSSSSSSSSSSSSSSS

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

2 Wedge

Adaptor(Drive)

Stone

Stone LengthD6 - 11.1 mm (7/16")D6 - 12.7 mm (1/2")

Wedge Truing SleeveAdaptor(Intermediate)

Note: D2 Mandrels cannot be modified for blind holes.

Choose One Suffix Choose One Suffix Choose One Suffix

Drive Adapter

IntermediateAdapter

-WL-WL-WL-WL-WL-WL-WL-WL-WL-WL-WL-WL-WL-WL-WL-WL-WL-WL-WL-WL

-W-W-W-W-W-W-W-W-W-W-W-W-W-W-W-W-W-W-W-W

D2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-ID2-I

Mandrels in this size range use D8

stones. Order from D8 stone selection

table at right.

* 1st choice

** 2nd choice. Use if A65 does not cut.

*** 3rd choice. Use if A63 does not cut. }

0,830,830,830,500,301,001,750,500,300,300,70

3333332012407020121228

D6-DM87D6-J63D6-J67

D6-DM57D6-DM57D6-DM57D6-DM57D6-NM69D6-NM69

——

1,250,830,830,052,001,001,751,000,70——

D6-J95D6-J93D6-J95

D6-DR07D6-J95

D6-DR07D6-DR07D6-J95D6-J93

0,150,300,300,080,130,380,380,100,08

6121235151543

D6-DM07D6-J93D6-J95


0,830,300,300,080,500,380,380,650,50

D6-A67 — — D6-A67 — —

331212320151573

AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened

503333208040704028——

AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***Fine finishing: previously honed holes

Fast removal: deburred, bored, ground, reamed holes

D6-J67D6-J63D6-J67

D6-DM57D6-J67

D6-DM57D6-DM57D6-A67D6-A65D6-A63

D6-NM69

Recommended Stones for D2A-060 thru D2E-078 Mandrels

Material

Deburring: rough holes, all materials

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

Stoneto use

Approx. Ra Surface Finish

µm µin Stoneto use

Low-Volume High-VolumeApprox. Ra

Surface Finishµm µin

Mandrels in this size range use D6 stones. Order from D6 stone

selection table at right.

W-Standard LengthWL-Extended Length

Mandrel Options S = Steel Mandrel w/ soft shoes, for honing most materials.

H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.

1-800-325-3670

1

Honing Units

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G

+ Special Order - Contact Customer Service

2.1

Aluminum Oxide Stones (A) - 12 per box

Available Stones

D2Honing Units

D6-A63D6-A65D6-A67D8-A63D8-A65D8-A67

Diamond (D) & CBN Stones (N) – Metal (M), Resin (R), Vitrified (V) Bond –– 1 per box

D6-DM87

D6-NR83

D6-NM85D6-NM87D6-NM89

D8-DM87D8-NR83


D6-NM95

D6-DR07

D6-DM07

D6-NM05

D6-NM07

D6-DM55D6-DM57

D6-NM55D6-NM57

D8-DM55D8-DM57

D8-NM55D8-NM57

Standard Length

Shank LengthReach Length

Extended Length

Shank Length

Reach Length

Shank Length

Reach Length

D2A thru D2E (S or H)Shank Lenth - 27.5 mm (1.08")Reach Lenth - 38.6 mm (1.52")

D2A thru D2E (LS or LH)Shank Lenth - 66.5 mm (2.62")Reach Lenth - 77.6 mm (3.05")

D2F (LS or LH)Shank Lenth - 83.0 mm (3.27")Reach Lenth - 95.7 mm (3.76")

D2F (S or H)Shank Lenth - 27.5 mm (1.08")Reach Lenth - 40.2 mm (1.58")

Mandrels

Grit Size 150 220 280 320 400 500 600 900 1200

Silicon Carbide Stones (J,C) - 12 per boxD6-J93D6-J95D6-J97D8-J93D8-J95D8-J97

D8-J83

D6-J63D6-J65D6-J67D8-J63D8-J65D8-J67

D6-C05

D8-C05

}

0,830,830,830,500,301,001,750,500,300,300,70

3333332012407020121228

D8-DM87D8-J65D8-J67


——

1,250,830,830,502,001,001,751,000,70——

D8-J95D8-J95D8-J95

D8-DR07D8-J95

D8-DR07D8-DR07D8-J95D8-J95

0,150,300,300,080,130,380,380,100,08

6121235151543

D8-DM07D8-J93D8-J95


0,830,300,300,080,500,380,380,650,50

D8-A67 — — D8-A67 — —

331212320151573


503333208040704028——

AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard*** Fine finishing: previously honed holes


D8-J67D8-J65D8-J67

D8-DM57D8-J67

D8-DM57D8-DM57D8-A67D8-A65D8-A65

D8-NM67

Recommended Stones for D2F-080 thru D2F-098 Mandrels

Material



Stoneto use

D6-DR67

D6-NR63

D6-NM65D6-NM67D6-NM69D8-DR67

D8-NM63


D8-DR07

D8-DM05D8-DM07

D8-NM05D8-NM07


H--

-SH

---S

H--

-SH

---S

Har

d--

---S

oft

Har

d--

---S

oft


µm µin

Low-Volume High-Volume

* 1st choice


*** 3rd choice. Use if A63 does not cut.

Additional abrasive specifications available to hone difficult materials.

Please contact Customer Service or your Sales & Application Engineer.

In some cases, stones other than the RECOMMENDED STONES may hone faster or last longer. For long or repetitive production runs, it may be economical to choose a stone slightly harder or softer, coarser or finer. As a general rule, hard materials require soft stones; soft materials require hard stones; rough holes require hard stones.

www.sunnen.com

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.2

K3Diameter Range: 2,54 mm – 3,05 mm

.100" – .120"

K3 Mandrel Replacement PartsK3-W Wedge

Replace when wear begins to show.LN-3025C Stone RetainerLN-3211A Wedge Guide

Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some hon-ing applications. Another advantage of Super Mandrels is faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. Select appropriate soft steel mandrel and add-D.+

Example: K3-100CS-D.

Extended Shank Mandrels+Available for honing parts that are too long to be honed with a standard mandrel.

Tandem "In-Line" Mandrels+Sunnen Honing Units can be used to size two or more "in-line" or tandem bores in perfect alignment. Special tandem mandrels can generally be supplied for those applications which have too long a tandem distance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.

Truing Sleeve

MandrelAdaptor Stone

StoneRetainer

K3-W

K3-AK3-

Guide Shoesare integral part of mandrel.

Wedge

WedgeGuide

(Shank Length)22.2 mm

( 7/8")

36.5 mm(1 7/16") (Stone Length)

14.3 mm ( 9/16")

S = Steel Mandrel w/ soft shoes, for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for producing very fine finishes and honing exotic metals.

Mandrel Options

1-800-325-3670

Order 1-5 For Complete K3 Honing Units

K3 MandrelIncludes wedge 2 Truing

Sleeve 3 Adapter 4 AlignmentBushing 5 Honing

Stone

With Standard Shank With stone retainerand wedge guide

For machines with fully adjustable spindle nose

C-100C-102C-104C-106C-108C-110C-112C-114C-116C-118

K3-AK3-AK3-AK3-AK3-AK3-AK3-AK3-AK3-AK3-A

S-100S-102S-104S-106S-108S-110S-112S-114S-116S-118

K3-100CK3-102CK3-104CK3-106CK3-108CK3-110CK3-112CK3-114CK3-116CK3-118C

2,54-2,592,59-2,642,64-2,692,69-2,742,74-2,792,79-2,842,84-2,902,90-2,952,95-3,003,00-3,05

.100-.102

.102-.104

.104-.106

.106-.108

.108-.110

.110-.112

.112-.114

.114-.116

.116-.118

.118-.120

See All Stone

TablesAt Right

Diameter Range2,54 mm - 3,05 mm

.100" - .120"

HHHHHHHHHH

BBBBBBBBBB

SSSSSSSSSS

Choose One Suffix

1

Honing Units

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.3


Available Stones H

ard

----

--S

oft

K3Honing Units

Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box

K3-NR63

K3-NM65K3-NM67K3-NM69

K3-DMB45

K3-DM47

K3-NM45

K3-NM49

K3-DM55K3-DM57

K3-DV57

K3-NR53K3-NMG57K3-NM55K3-NM57

K3-DM85K3-DM87

K3-NR83


K3-DM05K3-DM07

K3-DV07

K3-NM05

K3-DR007

}

‡For best results, use with bronze mandrel.

MaterialApprox. Ra


Stoneto use

Stoneto use


Recommended Stones for K3 Mandrels

0,830,830,830,500,301,001,750,500,300,300,70

3333332012407020121228

K3-DM87K3-J65K3-J67

K3-DM57K3-DM57K3-DM57K3-DM57K3-NM45K3-NM45

——

1,250,830,830,502,001,001,751,251,12——

K3-J95K3-J85K3-J95

K3-DM07K3-J95

K3-DM07K3-DM07

K3-J95K3-J85

0,300,400,300,080,130,380,380,100,13

12161235151545

K3-DM07K3-J83K3-J95


0,830,400,300,080,500,380,380,400,18

K3-A611 — — K3-A611 — —

3316123201515167


503333208040705045——

AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***Fine finishing: previously honed holes


Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200

Silicon Carbide Stones (J,C) - 12 per box

Har

d--

So

ft

K3-J63K3-J65K3-J67

K3-J83K3-J85K3-J87K3-J89

K3-J93K3-J95K3-J97K3-J99

K3-CO5‡

K3-J67K3-J65K3-J67

K3-DM57K3-J67

K3-DM57K3-DM57K3-A67K3-A65K3-A65

K3-NM65

K3-A61K3-A63K3-A65K3-A67K3-A69K3-A611

K3-A55K3-A57

K3-A75K3-A77K3-A79


µm µin


Har

d--

---S

oft

* 1st choice






www.sunnen.com

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


BL3Honing UnitsDiameter Range: 2,54 mm – 3,05 mm

.100" – .120"

1-800-325-3670

BL3 Mandrel Replacement PartsBL3-W Wedge


Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some honing applications. Another advantage of Super Mandrels is faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. Select appropriate soft steel mandrel and add-D.+

Example: BL3-100CS-D.



Truing Sleeve


StoneRetainer

BL3-W

BL3-A BL3-


Wedge

WedgeGuide


( 7/8")


25.4 mm ( 1")

S = Steel Mandrel w/ soft shoes, for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing, hard, rough, carbide, ceramic and glass.B = Bronze Mandrel for producing very fine finishes and honing exotic metals.

Mandrel Options

Order 1-5 For Complete BL3 Honing Units

1 BL3 MandrelIncludes wedge 2 Truing


Stone



C-100C-102C-104C-106C-108C-110C-112C-114C-116C-118

BL3-ABL3-ABL3-ABL3-ABL3-ABL3-ABL3-ABL3-ABL3-ABL3-A

S-100S-102S-104S-106S-108S-110S-112S-114S-116S-118

mm inches

BL3-100CBL3-102CBL3-104CBL3-106CBL3-108CBL3-110CBL3-112CBL3-114CBL3-116CBL3-118C

2,54-2,592,59-2,642,64-2,692,69-2,742,74-2,792,79-2,842,84-2,902,90-2,952,95-3,003,00-3,05

.100-.102

.102-.104

.104-.106

.106-.108

.108-.110

.110-.112

.112-.114

.114-.116

.116-.118

.118-.120


.100" - .120"

HHHHHHHHHH

BBBBBBBBBB

SSSSSSSSSS

Choose One Suffix

See All Stone

TablesAt Right

2.4

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


Available StonesH

ard

----

--S

oft


BL3Honing Units

L3-A61L3-A63L3-A65L3-A67L3-A69L3-A611

L3-A55L3-A57

L3-A75L3-A77L3-A79

L3-NR63

L3-NM65L3-NM67L3-NM69

L3-DM55L3-DM57

L3-DV57

L3-NR53L3-NMG57L3-NM55L3-NM57

L3-DM85L3-DM87

L3-NR83


L3-NM95

L3-DM05L3-DM07

L3-DV07

L3-NM05L3-NM07

L3-DR007

}


MaterialApprox. Ra


Stoneto use

Stoneto use


Recommended Stones for BL3 Mandrels

0,830,830,830,500,301,001,750,500,300,300,70

3333332012407020121228

L3-DM87L3-J65L3-J67

L3-DM57L3-DM57L3-DM57L3-DM57L3-NM55L3-NM55

——

1,250,830,830,502,001,001,751,251,12——

L3-J95L3-J85L3-J95

L3-DM07L3-J95

L3-DM07L3-DM07

L3-J95L3-J85

0,300,400,300,080,130,380,380,100,13

12161235151545

L3-DM07L3-J85L3-J95


0,830,400,300,080,500,380,380,400,18

L3-A611 — — L3-A611 — —

3316123201515167


503333208040705045——

AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very Hard***

Fine finishing: previously honed holes


Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

So

ft

L3-J63L3-J65L3-J67

L3-J83L3-J85L3-J87L3-J89

L3-J93L3-J95L3-J97L3-J99

L3-CO5‡

L3-J67L3-J65L3-J67

L3-DM57L3-J67

L3-DM57L3-DM57L3-A67L3-A65L3-A65

L3-NM65

www.sunnen.com


µm µin


Har

d--

---S

oft

* 1st choice






2.5

L3-DMB45

L3-DM47

L3-NM45

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


K4Honing UnitsDiameter Range: 3,05 mm – 3,81 mm

.120" – .150"

1-800-325-3670



Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some hon-ing applications. Another advantage of Super Mandrels is faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. The following mandrels are available from stock: K4-120CSD, K4-125CSD, K4-135CSD. Select appropriate soft steel mandrel and add-D.

Example: K4-130CS-D.

Full-Carbide Shoe Mandrels+Recommended to be used for high- production situations. When ordering, specify starting and finish diameter.



Truing Sleeve


StoneRetainer

K4-W

K4-A


Wedge

WedgeGuide


( 7/8")


14.3 mm ( 9/16")

K4-


Mandrel Options


1 K4 MandrelIncludes wedge 2 Truing


Stone



C-120C-125C-130C-135C-140C-145

K4-AK4-AK4-AK4-AK4-AK4-A

S-120S-125S-130S-135S-140S-145

mm inches

K4-120CK4-125CK4-130CK4-135CK4-140CK4-145C

3,05-3,173,17-3,303,30-3,433,43-3,563,56-3,683,68-3,81

.120-.125

.125-.130

.130-.135

.135-.140

.140-.145

.145-.150


.120" - .150"

HHHHHH

BBBBBB

SSSSSS

Choose One Suffix

See All Stone Tables

At Right

2.6

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


Available Stones H

ard

----

--S

oft


K4Honing Units

K4-A61K4-A63K4-A65K4-A67K4-A69K4-A611

K4-A75K4-A77K4-A79

K4-NR63


K4-DMB45

K4-DM47


K4-NM35

K4-DM55K4-DM57

K4-DV57

K4-NR53K4-NMG57K4-NM55K4-NM57K4-NM59

K4-DM85K4-DM87

K4-DV87

K4-NR83


K4-DMB95K4-DM05K4-DM07

K4-DV07


K4-DR007

K4-NM005

}

Automatic Size Control Probes


MaterialApprox. Ra


Stoneto use

Stoneto use



0,830,830,830,500,301,001,750,750,300,300,70

3333332012407030121228

K4-DM87K4-J63K4-J67


——

1,250,830,830,502,001,001,751,251,12——

K4-J95K4-J95K4-J95

K4-DM07K4-J95

K4-DM07K4-DM07

K4-J95K4-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

K4-DM07K4-J83K4-J95


0,830,400,300,080,500,380,380,400,18

K4-A611 — — K4-A611 — —

3316123201515167


503333208040705045——



3,05mm - 3,91mm (.120"-.154")For use on machines with Automatic Size Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 8.4 for complete list of A.S.C. Sensing Tips.Fast removal: deburred, bored, ground, reamed holes

3,053,42

.120

.1353,183,57

1/89/64

ASC-0125 ASC-0141

3,533,91

.139

.154

SensingTip

Part No.

NominalDiameter

Diameter Range

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d-S

oft

K4-J63K4-J65K4-J67K4-J68

K4-J83K4-J85K4-J87K4-J89

K4-J93K4-J95K4-J97K4-J99

K4-CO5‡

Low HighK4-J67K4-J63K4-J67

K4-DM57K4-J67

K4-DM57K4-DM57K4-A67K4-A65K4-A63

K4-NM65

www.sunnen.com




µm µin


mm in mm in mm in


K4-A55K4-A57

Har

d--

---S

oft

* 1st choice



2.7

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G



.120" – .150"

1-800-325-3670



Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some honing applications. Another advantage of Super Mandrels is faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. Select appropriate soft steel mandrel and add –D.+

Example: BL4-120CS-D.+

Full-Carbide Shoe Mandrels+Recommended to be used for high-production situations. When ordering, specify starting and finish diameter.



Truing Sleeve


StoneRetainer

BL4-W

BL4-A BL4-


Wedge

WedgeGuide


( 7/8")


25.4 mm ( 1")


Mandrel Options


1 BL4 MandrelIncludes wedge 2 Truing


Stone



C-120C-125C-130C-135C-140C-145

BL4-ABL4-ABL4-ABL4-ABL4-ABL4-A

S-120S-125S-130S-135S-140S-145

mm inches

BL4-120CBL4-125CBL4-130CBL4-135CBL4-140CBL4-145C

3,05-3,173,17-3,303,30-3,433,43-3,563,56-3,683,68-3,81

.120-.125

.125-.130

.130-.135

.135-.140

.140-.145

.145-.150


.120" - .150"

HHHHHH

BBBBBB

SSSSSS

Choose One Suffix


At Right

2.8

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


Available Stones H

ard

----

--S

oft


BL4Honing Units

L4-A61L4-A63L4-A65L4-A67L4-A69L4-A611

L4-A75L4-A77L4-A79

L4-NR63


L4-DMB45

L4-DM47

L4-NM45L4-NM47

L4-DM55L4-DM57

L4-DV57

L4-NR53L4-NMG57L4-NM55L4-NM57

L4-DM85L4-DM87

L4-NR83


L4-DM05L4-DM07

L4-DV07

L4-NM05

L4-DR007

}



Material








0,830,830,830,500,301,001,750,750,300,300,70

3333332012407030121228

L4-DM87L4-J65L4-J67


——

1,250,830,830,502,001,001,751,251,12——

L4-J95L4-J95L4-J95

L4-DM07L4-J95

L4-DM07L4-DM07

L4-J95L4-J85

0,300,400,300,080,130,380,380,100,13

12161235151545

L4-DM07L4-J85L4-J95


0,830,400,300,080,500,380,380,400,18

L4-A611 — — L4-A611 — —

3316123201515167


503333208040705045——




3,053,42

.120

.1351/89/64

3,183,57

ASC-0125 ASC-0141

3,533,91

.139

.154

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

So

ft

L4-J63L4-J65L4-J67L4-J68

L4-J83L4-J85L4-J87L4-J89

L4-J93L4-J95L4-J97L4-J99

L4-CO5‡

L4-J67L4-J65L4-J67

L4-DM57L4-J67

L4-DM57L4-DM57L4-A67L4-A65L4-A65

L4-NM65

www.sunnen.com

SensingTip

Part No.

NominalDiameter

Diameter RangeLow High

mm in mm in mm in

L4-A55L4-A57

Har

d--

---S

oft

* 1st choice






2.9

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G



.150" – .185"

1-800-325-3670



Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some honing applications. Another advantage of Super Mandrels is faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. The following mandrels are available from stock: K5-155CSD. Select appropriate soft steel mandrel and add –D.+

Example: K5-150CS-D.+



Tandem “In-Line” Mandrels+Sunnen Honing Units can be used to size two or more "in-line" or tandem bores in perfect alignment. Special tandem mandrels can generally be supplied for those applications which have too long a tandem distance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.

Truing Sleeve


StoneRetainer

K5-W

K5-A


Wedge

WedgeGuide


( 7/8")


17.5 mm ( 11/16")

K5-

Mandrel Options S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals.


1 K5 MandrelIncludes wedge 2 Truing


Stone



C-150C-155C-160C-165C-170C-175C-180

K5-AK5-AK5-AK5-AK5-AK5-AK5-A

S-150S-155S-160S-165S-170S-175S-180

mm inches

K5-150CK5-155CK5-160CK5-165CK5-170CK5-175CK5-180C

3,81-3,943,94-4,064,06-4,194,19-4,324,32-4,444,44-4,574,57-4,70

.150-.155

.155-.160

.160-.165

.165-.170

.170-.175

.175-.180

.180-.185


.150" - .185"

HHHHHHH

BBBBBBB

SSSSSSS

Choose One Suffix


At Right

2.10

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


Available Stones from StockH

ard

----

--S

oft


K5Honing Units

K5-A61K5-A63K5-A65K5-A67K5-A69K5-A611

K5-A75K5-A77K5-A79

K5-NR63


K5-DMB45

K5-DM47

K5-NM45

K5-NM49

K5-NM35

K5-DM55K5-DM57

K5-DV57


K5-DM85K5-DM87

K5-DV87

K5-NR83


K5-NM95

K5-DM05K5-DM07

K5-DV07

K5-NM05K5-NM07

K5-NM905

K5-DR007

K5-NM005

}



Material



0,830,830,830,500,301,001,750,750,300,300,70

3333332012407030121228

K5-DM87K5-J63K5-J67


——

1,250,830,830,502,001,001,751,251,12——

K5-J95K5-J95K5-J95

K5-DM07K5-J95

K5-DM07K5-DM07

K5-J95K5-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

K5-DM07K5-J83K5-J95


0,830,400,300,080,500,380,380,400,18

K5-A611 — — K5-A611 — —

3316123201515167


503333208040705045——




3,814,22

.150

.16644,36

5/3211/64

ASC-0156 ASC-0172

4,294,70

.169

.185

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft K5-J63

K5-J65

K5-J67

K5-J69

K5-J83K5-J85

K5-J87K5-J89

K5-J93K5-J95

K5-J97

K5-J99

K5-CO5‡

K5-J67K5-J63K5-J67

K5-DM57K5-J67

K5-DM57K5-DM57K5-A67K5-A65K5-A63

K5-NM65

Stoneto use





SensingTip

Part No.

NominalDiameter


mm in mm in mm in

K5-A55K5-A57

K5-J57

Har

d--

---S

oft

www.sunnen.com




* 1st choice



2.11

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

1-800-325-36702.12

BL5



Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some honing applications. Another advantage of Super Mandrels is faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. Select appropriate soft steel mandrel and add –D.+





Truing Sleeve


StoneRetainer

BL5-W

BL5-A BL5-


WedgeWedgeGuide


( 7/8")


31.7 mm ( 1 1/4")Diameter Range:

3,81 mm – 4,70 mm

.150" – .185"

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals.

Mandrel Options

Honing Units


BL5 MandrelIncludes wedge 2 Truing


Stone



C-150C-155C-160C-165C-170C-175C-180

BL5-ABL5-ABL5-ABL5-ABL5-ABL5-ABL5-A

S-150S-155S-160S-165S-170S-175S-180

BL5-150CBL5-155CBL5-160CBL5-165CBL5-170CBL5-175CBL5-180C

3,81-3,943,94-4,064,06-4,194,19-4,324,32-4,444,44-4,574,57-4,70

.150-.155

.155-.160

.160-.165

.165-.170

.170-.175

.175-.180

.180-.185


.150" -.185"

HHHHHHH

BBBBBBB

SSSSSSS

Choose One Suffix


At Right

1

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


www.sunnen.com 2.13


Available StonesH

ard

----

--S

oft


BL5Honing Units

L5-A61L5-A63L5-A65L5-A67L5-A69L5-A611

L5-A75L5-A77L5-A79

L5-DMB65

L5-NR61L5-NR63


L5-DMB45

L5-DM47

L5-NM45

L5-NM49

L5-DMB55

L5-DM55L5-DM57

L5-DV57

L5-NR53L5-NMG57L5-NM55L5-NM57L5-NM59

L5-DM85L5-DM87

L5-DV87

L5-NR83


L5-DM05L5-DM07

L5-DV07

L5-NM05L5-NM95

L5-DR007L5-DM007

L5-NM005L5-NM007



Material



0,830,830,830,500,301,001,750,750,300,300,70

3333332012407030121228

L5-DM87L5-J63L5-J67


— —

1,250,830,830,502,001,001,751,251,12— —

L5-J95L5-J95L5-J95

L5-DM07L5-J95

L5-DM07L5-DM07

L5-J95L5-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

L5-DM07L5-J83L5-J95


0,830,400,300,080,500,380,380,400,18

L5-A611 — — L5-A611 — —

3316123201515167


503333208040705045— —




3,814,22

.150

.16644,36

5/3211/64

ASC-0156 ASC-0172

4,294,70

.169

.185

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft

L5-J63L5-J65L5-J67L5-J69

L5-J83L5-J85L5-J87L5-J89

L5-J93L5-J95

L5-J97

L5-J99

L5-CO5‡

L5-J67L5-J63L5-J67

L5-DM57L5-J67

L5-DM57L5-DM57

L5A67L5-A65L5-A63

L5-NM65

Stoneto use





}

SensingTip

Part No.

NominalDiameter


mm in mm in mm in

L5-A55L5-A57

Har

d--

---S

oftAdditional abrasive

specifications available to hone difficult materials.



* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.14

Order 1-5 For Complete K6 or J-K6 Honing Units

K6 MandrelIncludes wedge 2 Truing

Sleeve 3 4 AlignmentBushing 5 Honing

Stone



C-187C-190C-195C-200C-205C-210C-215C-220C-225C-230C-235C-240

K6-AK6-AK6-AK6-AK6-AK6-AK6-AK6-AK6-AK6-AK6-AK6-A

S-185S-190S-195S-200S-205S-210S-215S-220S-225S-230S-235S-240

K6-185CK6-190CK6-195CK6-200CK6-205CK6-210CK6-215CK6-220CK6-225CK6-230CK6-235CK6-240C

4,70-4,834,83-4,954,95-5,085,08-5,215,21-5,335,33-5,465,46-5,595,59-5,715,71-5,845,84-5,975,97-6,106,10-6,22

.185-.190

.190-.195

.195-.200

.200-.205

.205-.210

.210-.215

.215-.220

.220-.225

.225-.230

.230-.235

.235-.240

.240-.245


.185" - .245"

HHHHHHHHHHHH

BBBBBBBBBBBB

SSSSSSSSSSSS



Replacement Parts for J-K6 MandrelsJ-K6-W Wedge

Replace when wear begins to show.LN-3590A Stone RetainerLN-3211A Wedge Guide

Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some applications...plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. The following mandrels are available from stock: K6-185CSD, K6-195CSD and K6-205CSD. Select appropriate soft steel mandrel and add –D.+

Example: K6-185CS-D.+

Carbide Shoe Mandrels+Two types are available for high-production applications...in either Round Carbide Rod Inserted or Full Carbide Shoe Mandrels. In the correct application they last longer than standard hardened mandrels. When ordering full-carbide type specify starting and finish diameter.


Tandem “In-Line” Mandrels+Used to size two or more "in-line" or tandem bores in perfect alignment. Special tandem mandrels can generally be supplied for those applications which have too long a tandem distance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.

Truing Sleeve


StoneRetainer

K6-W

K6-A


Wedge

WedgeGuide


( 1 1/4")

50.7 mm(2") (Stone Length)

19.0 mm ( 3/4")

K6-

Choose One Suffix Choose One Suffix

AdapterFor J-K6 mandrel order J-K6-A adapter1 J-K6 Mandrel

Includes wedgeSteel Mandrel With Extra-Long Shank

J-K6-185CJ-K6-190CJ-K6-195CJ-K6-200CJ-K6-205CJ-K6-210CJ-K6-215CJ-K6-220CJ-K6-225CJ-K6-230CJ-K6-235CJ-K6-240C

HHHHHHHHHHHH

SSSSSSSSSSSS

Diameter Range: 4,70 mm – 6,22 mm

.185" – .245"

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals. NOTE: J-K6 Mandrels not available in bronze.

Mandrel Options

For high production, automation and high stress loads using superabrasive stones. See page 2.86.NOTE: Available in KR6+ only.

Retractable Mandrels

1-800-325-3670

K6Honing Units


At Right

1

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.15


Available StonesH

ard

----

--S

oft


Honing Units

K6-NR61K6-NR63


K6-NM35

K6-DMB45

K6-DM45K6-DM47


K6-DM55K6-DM57

K6-DV57


K6-DM85K6-DM87

K6-DV87

K6-NR83


K6-NM95K6-NM97

K6-DM05K6-DM07

K6-DV07

K6-NM05K6-NM07

K6-NM905

K6-DR007

K6-NM005

}


Truing Sleeve


StoneRetainer

J-K6-W

J-K6 Mandrels are similar to the K6 Mandrels except the shanks are 25.4 mm (1") longer and should be usedonly when counterbores will not allow holes to be honed properly with standard K6 Mandrels.

J-K6-A


Wedge

WedgeGuide


( 2 1/4")

76.1 mm(3") (Stone Length)

19.0 mm ( 3/4")

J-K6-


Material


Recommended Stones for K6 and J-K6 Mandrels

1,380,831,380,500,501,001,750,750,300,300,70

5533552020407030121228

K6-DM87K6-J63K6-J57


——

1,250,831,380,502,001,001,751,251,12——

K6-J95K6-J83K6-J95

K6-DM07K6-J95

K6-DM07K6-DM07

K6-J95K6-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

K6-DM07K6-J83K6-J95


0,830,400,300,080,500,380,380,400,18

K6-A413 — — K6-A413 — —

3316123201515167


503355208040705045——




4,574,855,365,74

.180

.191

.211

.226

4,7655,566

3/1613/64

7/3215/64

ASC-0188 ASC-0203 ASC-0219 ASC-0234

5,055,335,846,22

.199

.210

.230

.245

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

So

ft

K6-J63K6-J65K6-J67K6-J69

K6-J45K6-J47K6-J49

K6-J55K6-J57

K6-J83K6-J85K6-J87K6-J89

K6-J93K6-J95K6-J97K6-J99

K6-CO5‡

K6-J57K6-J63K6-J57

K6-DM57K6-J57

K6-DM57K6-DM57K6-A57K6-A55K6-A63

K6-NM65

K6-A61K6-A63K6-A65K6-A67K6-A69

K6-A43

K6-A45K6-A47K6-A49

K6-A413K6-A415

K6-A55K6-A57K6-A59

K6-A75K6-A77K6-A79

Stoneto use





SensingTip

Part No.

NominalDiameter


mm in mm in mm in

Extra-Long Shank

Har

d--

---S

oft

www.sunnen.com

J-K6




* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

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G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.16

BL6

Order 1-5 For Complete BL6 or L6 Honing Units

BL6 MandrelIncludes wedge 1 L6 Mandrel

Includes wedge

With Standard Shank With Extra-Long Shank

C-187C-190C-195C-200C-205C-210C-215C-220C-225C-230C-235C-240

BL6-ABL6-ABL6-ABL6-ABL6-ABL6-ABL6-ABL6-ABL6-ABL6-ABL6-ABL6-A

S-185S-190S-195S-200S-205S-210S-215S-220S-225S-230S-235S-240

L6-185CL6-190CL6-195CL6-200CL6-205CL6-210CL6-215CL6-220CL6-225CL6-230CL6-235CL6-240C

BL6-185CBL6-190CBL6-195CBL6-200CBL6-205CBL6-210CBL6-215CBL6-220CBL6-225CBL6-230CBL6-235CBL6-240C

4,70-4,834,83-4,954,95-5,085,08-5,215,21-5,335,33-5,465,46-5,595,59-5,715,71-5,845,84-5,975,97-6,106,10-6,22

.185-.190

.190-.195

.195-.200

.200-.205

.205-.210

.210-.215

.215-.220

.220-.225

.225-.230

.230-.235

.235-.240

.240-.245


.185" - .245"

HHHHHHHHHHHH

BBBBBBBBBBBB

BBBBBBBBBBBB

SSSSSSSSSSSS

HHHHHHHHHHHH

SSSSSSSSSSSS



L6 Mandrel Replacement PartsL6-W Wedge

Replace when wear begins to show.LN-3590A Stone RetainerLN-3211A Wedge Guide

Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some applications...plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. Available in both BL6 and L6 Mandrels. Select appropriate soft steel mandrel and add –D.+





Truing Sleeve


StoneRetainer

BL6-ABL6-


WedgeWedgeGuide


( 1 1/4")


34.9 mm ( 1 3/8")

BL6-W



.185" – .245"


Mandrel Options

For high production, automation and high stress loads using superabrasive stones. See page 2.86.NOTE: Available in BLR6+ only.


1-800-325-3670

Honing Units


At Right

1 2 TruingSleeve 3 4 Alignment

Bushing 5 HoningStone

AdapterFor L6 mandrels order L6-A adapter

With stone retainerand wedge guide

For machines with fully adjustable spindle noseH

ON

ING

UN

IT

SE

LEC

TIO

N G

UID

EP

ED

ES

TA

L M

AC

HIN

ES

(M

L, E

C, M

BB

, & L

BB

)P

LAT

ED

TO

OLI

NG

(KG

M &

VS

S M

AC

HIN

ES

)C

YLI

ND

ER

HO

NIN

G(S

V-4

10 &

SV

-10

MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLI

NG



Available StonesH

ard

----

--S

oft


L6Honing Units

L6-NR61L6-NR63


L6-DMB45

L6-DM45L6-DM47


L6-DM35

L6-NM35

L6-DMB55

L6-DM55L6-DM57

L6-DV57

L6-NR53L6-NMG57L6-NM55L6-NM57L6-NM59

L6-DM85L6-DM87

L6-DV87

L6-NR83


L6-DM05L6-DM07

L6-DV07

L6-NM05L6-NM07

L6-NM95L6-NM97

L6-NM905

L6-DR007

L6-DM005

L6-NM005

}


Truing Sleeve


StoneRetainer

L6-A


WedgeWedgeGuide


( 21/4")

92 mm(3 5/8")

(Stone Length)34.9 mm ( 1 3/8")

L6-W

L6-

L6 Mandrels are like BL6 Mandrels except the shanks are 25.4 mm (1") longer. Use only when BL6 is too short


Material


Recommended Stones for BL6 and L6 Mandrels

1,380,831,380,500,501,001,750,750,300,300,70

5533552020407030121228

L6-DM87L6-J63L6-J57


— —

1,250,831,380,502,001,001,751,251,12— —

L6-J95L6-J83L6-J95

L6-DM07L6-J95

L6-DM07L6-DM07

L6-J95L6-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

L6-DM07L6-J83L6-J95


0,830,400,300,080,500,380,380,400,18

L6-A413 — — L6-A413 — —

3316123201515167


503355208040705045— —




4,574,855,365,74

.180

.191

.211

.226

4,7655,566

3/1613/64

7/3215/64

ASC-0188 ASC-0203 ASC-0219 ASC-0234

5,055,335,846,22

.199

.210

.230

.245

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft L6-J63

L6-J65L6-J67L6-J69

L6-J45L6-J47L6-J49

L6-J55L6-J57L6-J59

L6-J83L6-J85L6-J87L6-J89

L6-J93L6-J95L6-J97L6-J99

L6-CO5‡

L6-J57L6-J63L6-J57

L6-DM57L6-J57

L6-DM57L6-DM57L6-A57L6-A55L6-A63

L6-NM65

L6-A61L6-A63L6-A65L6-A67L6-A69

L6-A43L6-A45L6-A47L6-A49L6-A413

L6-A55L6-A57L6-A59

L6-A75L6-A77L6-A79

Stoneto use





SensingTip

Part No.

NominalDiameter


mm in mm in mm in

Extra-Long Shank

Har

d--

---S

oft

www.sunnen.com




* 1st choice



2.17

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

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SIV

ES

& T

OO

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G


2.18


.245" – .308"


1 K8 MandrelIncludes wedge 1 J-K8 Mandrel

Includes wedge 2 TruingSleeve 3 Adapter

For J-K8 mandrelsorder J-K8-A adapter 4 Alignment


With Standard Shank With Extra-Long Shank With stone retainerand wedge guide


C-245C-250C-255C-260C-265C-270C-275C-280C-285C-290C-295C-300

K8-AK8-AK8-AK8-AK8-AK8-AK8-AK8-AK8-AK8-AK8-AK8-A

S-245S-250S-255S-260S-265S-270S-275S-280S-285S-290S-295S-300

mm inches

J-K8-245AJ-K8-250AJ-K8-255AJ-K8-260AJ-K8-265AJ-K8-270AJ-K8-275AJ-K8-280AJ-K8-285AJ-K8-290AJ-K8-295AJ-K8-300A

K8-245AK8-250AK8-255AK8-260AK8-265AK8-270AK8-275AK8-280AK8-285AK8-290AK8-295AK8-300A

6,22-6,356,35-6,486,48-6,606,60-6,736,73-6,866,86-6,986,98-7,117,11-7,247,24-7,377,37-7,497,49-7,627,62-7,82

.245-.250

.250-.255

.255-.260

.260-.265

.265-.270

.270-.275

.275-.280

.280-.285

.285-.290

.290-.295

.295-.300

.300-.308


.245" - .308"

HHHHHHHHHHHH

BBBBBBBBBBBB

SSSSSSSSSSSS

HHHHHHHHHHHH

SSSSSSSSSSSS

Truing Sleeve


StoneRetainer

K8-A


Wedge

WedgeGuide (Shank

Length)47.6 mm

( 1 7/8")

79.3 mm(3 1/8")


K8-

K8-W


1-800-325-3670

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrels for very fine finishes and honing exotic metals.

NOTE: J-K8 Mandrels not available in bronze.

Mandrel Options




Replace when wear begins to showLN-3117A Stone RetainerLN-3211A Wedge Guide

J-K8 Mandrel Replacement PartsJ-K8-W Wedge


Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some applications... plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. The following mandrels are available from stock: K8-245ASD, K8-250ASD and K8-260ASD. Select appropriate soft steel mandrel and add –D.

Example: K8-265AS-D.

Carbide Shoe Mandrels+Two types are available for high-production applications...in either Round Carbide Rod Inserted or Full Carbide Shoe Mandrels. In the correct application they last longer than standard hardened madrels. When ordering full-carbide type specify starting and finish diameter.


Tandem “In-Line” Mandrels+Used to size two or more “In-Line” or tandem bores in perfect alignment. Special tandem mandrels can generally be supplied for those applications which have too long a tandem distance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.


At Right

2.

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


6,10mm - 8,20mm (.240"-.323")For use on machines with Automatic Size Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 8.4 for complete list of A.S.C. Sensing Tips.

6,106,506,837,297,72

.240

.256

.269

.287

.304

1/417/649/32

19/645/16

6,356,7577,548

ASC-0250ASC-0266ASC-0281ASC-0297ASC-0312

6,586,997,327,778,20

.259

.275

.288

.306

.323

SensingTip

Part No.

NominalDiameter


mm in mm in mm in


Available StonesH

ard

---S

oft


J-K8Honing Units

K8-NR63


K8-DM35

K8-NM35

K8-NM39



K8-DMB55K8-DM55K8-DM57K8-DM59K8-DV57

K8-NR51K8-NR53

K8-NMG57K8-NM55K8-NM57K8-NM59

K8-DM85K8-DM87

K8-DV87

K8-NR83


K8-NM95

K8-DM05K8-DM07

K8-DV07

K8-NM05K8-NM07

K8-DR007

K8-DM005

K8-NM005K8-NM905

}

Truing Sleeve


StoneRetainer

J-K8-A


Wedge

WedgeGuide (Shank

Length)98.4 mm

( 3 7/8")

130.1 mm(5 1/8")

(StoneLength)31.7 mm ( 1 1/4")

J-K8-

J-K8-W


Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

K8-DM85K8-J63K8-J57


——

1,250,831,380,502,001,001,751,251,00——

K8-J95K8-J83K8-J95

K8-DM05K8-J95

K8-DM05K8-DM05

K8-J95K8-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

K8-DM05K8-J83K8-J95


0,830,400,300,080,500,380,380,400,18

K8-A413 — — K8-A413 — —

3316123201515167


503355208040705040——




Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft

K8-J63K8-J65K8-J67K8-J69

K8-J45K8-J47K8-J49

K8-J55K8-J57

K8-J83K8-J85K8-J87K8-J89

K8-J93K8-J95K8-J97K8-J99

K8-CO5‡

K8-J57K8-J63K8-J57

K8-DM55K8-J57

K8-DM55K8-DM55K8-A57K8-A55K8-A63

K8-NM55


Stoneto use





K8-A61K8-A63K8-A65K8-A67K8-A69

K8-A43K8-A45K8-A47K8-A49K8-A413

K8-A53K8-A55K8-A57K8-A59

K8-A75K8-A77K8-A79

www.sunnen.com

Extra-Long Shank


Har

d--

---S

oftAdditional abrasive

specifications available to hone difficult materials.



* 1st choice



2.19

2.

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G



.245" – .308"


1 BL8 MandrelIncludes wedge 1 L8 Mandrel


For L8 mandrelsorder L8-A adapter 4 Alignment


With Standard Shank

With Extra-Long Shank With stone retainer

and wedge guideFor machines with fully adjustable spindle nose

C-245C-250C-255C-260C-265C-270C-275C-280C-285C-290C-295C-300

BL8-ABL8-ABL8-ABL8-ABL8-ABL8-ABL8-ABL8-ABL8-ABL8-ABL8-ABL8-A

mm inches

L8-245AL8-250AL8-255AL8-260AL8-265AL8-270AL8-275AL8-280AL8-285AL8-290AL8-295AL8-300A

BL8-245ABL8-250ABL8-255ABL8-260ABL8-265ABL8-270ABL8-275ABL8-280ABL8-285ABL8-290ABL8-295ABL8-300A

6,22-6,356,35-6,486,48-6,606,60-6,736,73-6,866,86-6,986,98-7,117,11-7,247,24-7,377,37-7,497,49-7,627,62-7,82

.245-.250

.250-.255

.255-.260

.260-.265

.265-.270

.270-.275

.275-.280

.280-.285

.285-.290

.290-.295

.295-.300

.300-.308


.245" - .308"

HHHHHHHHHHHH

BBBBB B B B B B B B

SSSSSSSSSSSS

HHHHHHHHHHHH

SSSSSSSSSSSS





Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some applications...plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. The following mandrel is available from stock: BL8-245AS-D. Select appropriate soft steel mandrel and add –D.+

Example: BL8-245AS-D.+

Tandem “In-Line” Mandrels+Sunnen Honing Units can be used to size two or more “In-Line” or tandem bores in perfect alignment. Special tandem mandrels can generally be supplied for those applications which have too long a tandem distance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.


Metal Bond Superabrasive Insert Mandrels+For applications where a long lasting mandrel is needed and the material being honed reacts negatively with either a hardened or carbide shoe mandrel. Made from a bronze mandrel. Single or double insert mandrels in either Borazon/CBN or diamond are available.

Single Insert BL8-___AB___-JS3XDouble Insert BL8-___AB___-KX1X Specify grit size and hardness of insert.

Example: BL8-245AB-NM89-KX1X.


Truing Sleeve


StoneRetainer

BL8-A


WedgeWedgeGuide (Shank

Length)47.6 mm

( 1 7/8")

104.7 mm(4 1/8")


BL8-W

BL8-


S-245S-250S-255S-260S-265S-270S-275S-280S-285S-290S-295S-300

1-800-325-3670


Mandrel Options




At Right

BBBBBBBBBBBB

2.20

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

www.sunnen.com 2.21


Har

d--

----

So

ft


L8Honing Units

L8-A61L8-A63L8-A65L8-A67L8-A69

L8-A43L8-A45L8-A47L8-A49

L8-A413

L8-A55L8-A57L8-A59

L8-A73L8-A75L8-A77L8-A79


L8-DM35

L8-NM35

L8-NM39

L8-DMB45

L8-DM45

L8-NM45L8-NM47

L8-DM55L8-DM57

L8-DV57L8-NR51L8-NR53

L8-NMG57L8-NM55L8-NM57L8-NM59

L8-DM85L8-DM87

L8-DV87

L8-NR83


L8-NM95 L8-NM905

L8-DM05L8-DM07

L8-DV07

L8-NM05

L8-DR007L8-DM005

L8-NM005

}


Truing Sleeve


StoneRetainer

L8-A


WedgeWedgeGuide (Shank

Length)98.4 mm

( 3 7/8")

155.5 mm(6 1/8")


L8-W

L8-

L8 Mandrels are like the BL8 Mandrels except the shanks are 50.8 mm (2") longer.Use only when the BL8 is too short.


Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

L8-DM85L8-J63L8-J57


— —

1,250,831,380,502,001,001,751,251,00— —

L8-J95L8-J83L8-J95

L8-DM05L8-J95

L8-DM05L8-DM05

L8-J95L8-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

L8-DM05L8-J83L8-J95


0,830,400,300,080,500,380,380,400,18

L8-A413 — — L8-A413 — —

3316123201515167


503355208040705040— —




6,106,506,837,297,72

.240

.256

.269

.287

.304

6,356,7577,548

1/417/649/32

19/645/16


6,586,997,327,778,20

.259

.275

.288

.306

.323

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

--S

oft

L8-J63L8-J65L8-J67

L8-J69

L8-J45L8-J47L8-J49

L8-J55L8-J57

L8-J83L8-J85L8-J87L8-J89

L8-J93L8-J95L8-J97

L8-J99

L8-CO5‡

L8-J57L8-J63L8-J57

L8-DM55L8-J57

L8-DM55L8-DM55L8-A57L8-A55L8-A63

L8-NM55


Stoneto use





SensingTip

Part No.

NominalDiameter


mm in mm in mm in

Extra-Long Shank

Available Stones H

ard

----

-So

ftAdditional abrasive specifications available to hone difficult materials.



* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.22


.308" – .370"






With Standard Shank With Extra-Long Shank With stone retainer


C-308C-8MMC-316C-323C-331C-339C-347C-354C-362

K10-AK10-AK10-AK10-AK10-AK10-AK10-AK10-AK10-A

S-308S-8MMS-316S-323S-331S-339S-347S-354S-362

mm inches

J-K10-308AN/A

J-K10-316AJ-K10-323AJ-K10-331AJ-K10-339AJ-K10-347AJ-K10-354AJ-K10-362A

K10-308AK10-8MMAK10-316AK10-323AK10-331AK10-339AK10-347AK10-354AK10-362A

7,82-8,037,90-8,118,03-8,208,20-8,418,41-8,618,61-8,818,81-8,998,99-9,199,19-9,40

.308-.316

.311-3.19

.316-.323

.323-.331

.331-.339

.339-.347

.347-.354

.354-.362

.362-.370


.308" - .370"

HHHHHHHHH

BNABBBBBBB

SNASSSSSSS

SNA SSSSSSS





Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some applications...plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond.

The following mandrels are available from stock: K10-308ASD, and K10-362ASD. Select appropriate soft steel mandrel and add –D.+

Example: K10-331AS-D.+

Carbide Shoe Mandrels+Two types are available for high-production applications...in either Round Carbide Rod Inserted or Full Carbide Shoe Mandrels. In the correct application they last longer than stan-dard hardened mandrels. When ordering full-carbide type specify starting and finish diameter.



Truing Sleeve


StoneRetainer

K10-A


Wedge

WedgeGuide (Shank

Length)47.6 mm

( 1 7/8")

79.3 mm(3 1/8")


K10-

K10-W


S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals. NOTE: J-K10 Mandrels not available in bronze.+

Mandrel Options



1-800-325-3670


At Right

HNAHHHHHHH

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.23


Har

d--

----

So

ft


J-K10

K10-A61K10-A63K10-A65K10-A67K10-A69

K10-A43K10-A45K10-A47K10-A49

K10-A413

K10-A55K10-A57K10-A59

K10-A75K10-A77K10-A79

K10-NM65

K10-NM67K10-NM69

K10-DM35

K10-NM35

K10-NM39


K10-NM45K10-NM47

K10-NM49

K10-DM55K10-DM57

K10-DV57

K10-NR51K10-NR53

K10-NM55K10-NMG57K10-NM57K10-NM59

K10-DM85K10-DM87

K10-DV87

K10-NR83

K10-NM85

K10-NM87K10-NM89

K10-NM95

K10-DM05K10-DM07

K10-DV07

K10-NM05K10-NM07

K10-NM905

K10-DR007K10-DM005

K10-NM005

Truing Sleeve


StoneRetainer

J-K8-A


Wedge

WedgeGuide (Shank

Length)98.4 mm

( 3 7/8")

130.1 mm(5 1/8")

(StoneLength)31.7 mm ( 1 1/4")

J-K8-

J-K8-W



Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft

K10-J63K10-J65K10-J67K10-J69

K10-J45K10-J47K10-J49

K10-J55K10-J57K10-J59

K10-J83K10-J85K10-J87K10-J89

K10-J93K10-J95K10-J97K10-J99

K10-CO5‡

}


Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

K10-DM85K10-J63K10-J57


——

1,250,831,380,502,001,001,751,251,00——

K10-J95K10-J83K10-J95

K10-DM05K10-J95

K10-DM05K10-DM05

K10-J95K10-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

K10-DM05K10-J83K10-J95


0,830,400,300,080,500,380,380,400,18

K10-A413 — — K10-A413 — —

3316123201515167


503355208040705040——




7,728,088,488,819,27

.304

.318

.334

.347

.365

8 8,338,7399,53

5/1621/6411/3223/64

3/8

ASC-0312 ASC-0328 ASC-0344 ASC-0359 ASC-0375

8,208,568,979,309,75

.323

.337

.353

.366

.384

K10-J57K10-J63K10-J57

K10-DM55K10-J57

K10-DM55K10-DM55K10-A57K10-A55K10-A63

K10-NM55


Stoneto use





www.sunnen.com

SensingTip

Part No.

NominalDiameter


mm in mm in mm in

Honing Units Extra-Long

Shank

Available StonesH

ard

----

-So

ft




* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.24


.308" – .370"






With Standard Shank With Extra-Long Shank With stone retainer


C-308C-316C-323C-331C-339C-347C-354C-362

BL10-ABL10-ABL10-ABL10-ABL10-ABL10-ABL10-ABL10-A

S-308S-316S-323S-331S-339S-347S-354S-362

mm inches

L10-308AL10-316AL10-323AL10-331AL10-339AL10-347AL10-354AL10-362A

BL10-308ABL10-316ABL10-323ABL10-331ABL10-339ABL10-347ABL10-354ABL10-362A

7,82-8,038,03-8,208,20-8,418,41-8,618,61-8,818,81-8,998,99-9,199,19-9,40

.308-.316

.316-.323

.323-.331

.331-.339

.339-.347

.347-.354

.354-.362

.362-.370


.308" - .370"

HHHHHHHH

BBBBBBBB

SSSSSSSS





Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some applications...plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. The following mandrel is available from stock: BL10-308AS-D. Select appropriate soft steel mandrel and add –D.+

Example: BL8-308AS-D. BL10-316AS-D.+

Carbide Shoe Mandrels+Two types are available for high-production applications...in either Round Carbide Rod Inserted or Full Carbide Shoe Mandrels. In the correct application they last longer than standard hard-ened mandrels. When ordering full-carbide type specify starting and finish diameter.


Metal Bond Superabrasive Insert Mandrels+For applications where a long lasting mandrel is needed and the material being honed reacts negatively with either a hardened or carbide shoe mandrel. Made from a bronze mandrel. Single or double insert mandrels in either CBN or diamond are available.

Single Insert BL10-____AB_____-JS3XDouble Insert BL10-____AB______-KX1X

Specify grit size and hardness of insert.

Example: BL10-308AB-NM89-KX1X


Truing Sleeve


StoneRetainer

BL10-A


Wedge

WedgeGuide (Shank

Length)47.6 mm

( 1 7/8")

104.7 mm(4 1/8")


BL10-

BL10-W

Choose One Suffix

1-800-325-3670

Choose One Suffix

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrels for very fine finishes and honing exotic metals.+

Mandrel Options

HHHHHHHH

SSSSSSSS

BBBBBBBB




At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.25


Har

d--

----

So

ft


L10Honing Units

L10-A61L10-A63L10-A65L10-A67L10-A69

L10-A43L10-A45L10-A47L10-A49

L10-A413

L10-A55L10-A57L10-A59

L10-A75L10-A77L10-A79

L10-NM65L10-NM67

L10-DMB45L10-DM45

L10-NM45L10-NM47

L10-DM35

L10-NM35L10-NM39

L10-DM55L10-DM57

L10-DV57

L10-NR51L10-NR53

L10-NMG57L10-NM55L10-NM57L10-NM59

L10-DM85L10-DM87

L10-DV87

L10-NR83

L10-NM85L10-NM87

L10-NM95

L10-DM05L10-DM07

L10-DV07

L10-NM05 L10-NM905

L10-DR007L10-DM005

L10-NM005

}


Truing Sleeve


StoneRetainer

L10-A


Wedge

WedgeGuide (Shank

Length)98.4 mm

( 3 7/8")

155.5 mm(6 1/8")


L10-

L10-W

L10 Mandrels are like BL6 Mandrels except the shanks are 50.8 mm (2") longer. Use only when BL10 is too short


Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

L10-DM85L10-J63L10-J57


— —

1,250,831,380,502,001,001,751,251,00— —

L10-J95L10-J83L10-J95

L10-DM05L10-J95

L10-DM05L10-DM05

L10-J95L10-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

L10-DM05L10-J83L10-J95


0,830,400,300,080,500,380,380,400,18

L10-A413 — — L10-A413 — —

3316123201515167


503355208040705040— —




7,728,088,488,819,27

.304

.318

.334

.347

.365

88,338,7399,53

5/1621/6411/3223/64

3/8


8,208,568,979,309,75

.323

.337

.353

.366

.384

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

So

ft

L10-J63L10-J65L10-J67L10-J69

L10-J45L10-J47L10-J49

L10-J55L10-J57L10-J59

L10-J83L10-J85L10-J87L10-J89

L10-J93L10-J95L10-J97L10-J99

L10-CO5‡

L10-J57L10-J63L10-J57

L10-DM55L10-J57

L10-DM55L10-DM55L10-A57L10-A55L10-A63

L10-NM55


Stoneto use





www.sunnen.com

SensingTip

Part No.

NominalDiameter

Diameter RangeLow

mm in mm in mm inHigh

Extra-Long Shank

Available StonesH

ard

----

-So

ftAdditional abrasive specifications available to hone difficult materials.



* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.26


.370" – .495"








C-370C-385

C-10MMC-400C-416C-432C-447C-463

C-12MMC-479

K12-AK12-AK12-AK12-AK12-AK12-AK12-AK12-AK12-AK12-A

S-370S-385

S-10MMS-400S-416S-432S-447S-463

S-12MMS-479

mm inches

J-K12-370AJ-K12-385A

N/AJ-K12-400AJ-K12-416AJ-K12-432AJ-K12-447AJ-K12-463A

N/AJ-K12-479A

K12-370AK12-385A

K12-10MMAK12-400AK12-416AK12-432AK12-447AK12-463A

K12-12MMAK12-479A

9,40-9,789,78-10,169,90-10,2810,16-10,5710,57-10,9710,97-11,3511,35-11,7611,76-12,1711,90-12,3112,17-12,57

.370-.385

.385-.400

.389-.405

.400-.416

.416-.432

.432-.447

.447-.463

.463-.479468-.485.479-.495


.370" - .495"

HHHHHHHHHH

BB—

BBBBB—

B

SS—

SSSSS—

S

HH

NAHHHHH

NAH

SS

NASSSSS

NAS






The following mandrels are availablefrom stock: K12-370ASD, K12-385ASD, K12-400ASD, K12-432ASD, K12-463ASD. Select appropriate soft steel mandrel and add –D.+


Carbide Shoe Mandrels+Two types are available for high- production applications...in either Round Carbide Rod Inserted or Full Carbide Shoe Mandrels. In the correct application they last longer than standard hardened mandrels. When ordering full-carbide type specify starting and finish diameter.


Multi-Stone Honing Units+Available in 2, 3, 4 or 5 stone lengths, these mandrels can solve problems when honing multiland bores, long bores needing bow removal or long bores machined from both ends. All mandrels are soft steel with integral shoes. Carbide, stone-inserted, or diamond plated (220 grit) guide shoes are available for extended mandrel life.



Single Insert MandrelK12-___AB___-JS3XDouble Insert MandrelK12-___AB-___-KX1X


Example: K12-370AB-NM89-KX1X

Truing Sleeve


StoneRetainer

BL10-A


Wedge

WedgeGuide (Shank

Length)47.6 mm

( 1 7/8")

92.0 mm(3 5/8")


K12-

K12-W


With Extra-Long Shank

1-800-325-3670


NOTE: J-K12 Mandrels not available in bronze.

Mandrel Options




At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

www.sunnen.com 2.27


Har

d--

----

So

ft


J-K12

K12-A61K12-A63K12-A65

K12-A67

K12-A69

K12-A43K12-A45K12-A47

K12-A49K12-A411K12-A413

K12-A55

K12-A57K12-A5701A

K12-A59

K12-A75

K12-A77

K12-A79

K12-NM65K12-NM67K12-NM69

K12-DM35

K12-NM35K12-NM37K12-NM39


K12-DV47

K12-NM45K12-NM47


K12-DV57

K12-NR51K12-NR53

K12-NMG57K12-NM55K12-NM57K12-NM59

K12-DM85K12-DM87

K12-DV87

K12-NR83

K12-NM85K12-NM87K12-NM89

K12-NM95

K12-DM05K12-DM07

K12-DV07

K12-NM05K12-NM07

K12-NM905

K12-DR007K12-DM005

K12-NM005

}

Truing Sleeve


StoneRetainer

J-K12-A


Wedge

WedgeGuide (Shank

Length)200.0 mm

( 7 7/8")

244.4 mm(9 5/8")


J-K12-W

J-K12-



Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

K12-DM85K12-J63K12-J57


——

1,250,831,380,502,001,001,751,251,00——

K12-J95K12-J83K12-J95

K12-DM05K12-J95

K12-DM05K12-DM05

K12-J95K12-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

K12-DM05K12-J83K12-J95


0,830,400,300,080,500,380,380,400,18

K12-A413 — — K12-A413 — —

3316123201515167


503355208040705040——




Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft

K12-J45K12-J47K12-J49

K12-J93K12-J95

K12-J97

K12-J99

K12-CO5‡

K12-J57K12-J63K12-J57

K12-DM55K12-J57

K12-DM55K12-DM55K12-A57K12-A55K12-A63

K12-NM55


Stoneto use






9,27mm - 12,52mm (.365"-.509")For use on machines with Automatic Size Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 8.4 for complete list of A.S.C. Sensing Tips.

9,279,7310,0610,4710,8211,2511,7112,0412,45

.365

.383.396.412.426.443.461.474.490

9,531010,3210,721111,511212,312,7

3/825/6413/3227/647/16

29/6415/3231/64

1/2

ASC-0375ASC-0391ASC-0406ASC-0422ASC-0438ASC-0453ASC-0469ASC-0484ASC-0500

9,7510,2110,5410,9511,3011,7412,1912,5212,93

.384.402.415.431.445.462.480.493.509

SensingTip

Part No.

NominalDiameter

Diameter RangeLow



Shank

Available Stones

K12-J63K12-J65

K12-J67

K12-J69

K12-J83K12-J85

K12-J8501AK12-J87

K12-J8701AK12-J89

K12-J55

K12-J57K12-J5701A

K12-J59

Har

d--

---S

oft




* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.28


.370" – .495"








C-370C-385C-400C-416C-432C-447C-463C-479

BL12-ABL12-ABL12-ABL12-ABL12-ABL12-ABL12-ABL12-A

S-370S-385S-400S-416S-432S-447S-463S-479

mm inches

L12-370AL12-385AL12-400AL12-416AL12-432AL12-447AL12-463AL12-479A

BL12-370ABL12-385ABL12-400ABL12-416ABL12-432ABL12-447ABL12-463ABL12-479A

9,40-9,789,78-10,1610,16-10,5710,57-10,9710,97-11,3511,35-11,7611,76-12,1712,17-12,57

.370-.385

.385-.400

.400-.416

.416-.432

.432-.447

.447-.463

.463-.479

.479-.495


.370" - .495"

HHHHHHHH

BBBBBBBB

SSSSSSSS

HHHHHHHH

SSSSSSSS





Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some applications...plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. The following mandrels available from stock: BL12-370ASD, L12-370ASD, BL12-432ASD. Select appropriate soft steel mandrel and add –D.+


Carbide Shoe Mandrels+Two types are available for high-production applications...in either Round Carbide Rod Inserted or Full Carbide Shoe Mandrels. In the correct a pplication they last longer than standard hardened mandrels. When ordering full-carbide type specify starting and finish diameter.



Single Insert BL12-___AB___-JS3XDouble Insert BL12-___AB___-KX1X




Truing Sleeve


StoneRetainer

BL12-A


Wedge

WedgeGuide

(Shank Length)

47.6 mm ( 1 7/8")

136.5 mm(5 3/8")


BL12-W

BL12-


1-800-325-3670

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes, for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrels for producing very fine finishes and honing exotic metals.+

Mandrel Options

BBBBBBBB

For high production, automation and high stress loads using superabrasive stones. See page 2.86.Retractable Mandrels


At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

www.sunnen.com 2.29


Har

d--

----

So

ft


L12Honing Units

L12-A61 L12-A63L12-A65L12-A67

L12-A69

L12-A43L12-A45L12-A47

L12-A49

L12-A413

L12-A55L12-A57

L12-A59

L12-A75L12-A77

L12-A79

L12-NM65L12-NM67L12-NM69

L12-DM35

L12-NM35

L12-NM39

L12-DMB45L12-DM45

L12-NM45L12-NM47

L12-DM55L12-DM57L12-DV57

L12-NR51L12-NR53

L12-NMG57L12-NM55L12-NM57L12-NM59

L12-DM85L12-DM87L12-DV87

L12-NR83

L12-NM85L12-NM87

L12-DM05

L12-DV07

L12-NM05 L12-NM905

L12-DR007L12-DM005

L12-NM005

}


Truing Sleeve


StoneRetainer

BL12-A


Wedge

WedgeGuide

(Shank Length)

123.8 mm ( 4 7/8")

212.7 mm(8 3/8")


BL12-W

BL12-



Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

L12-DM85L12-J63L12-J57


——

1,250,831,380,502,001,001,751,251,00——

L12-J95L12-J83L12-J95

L12-DM05L12-J95

L12-DM05L12-DM05

L12-J95L12-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

L12-DM05L12-J83L12-J95


0,830,400,300,080,500,380,380,400,18

L12-A413 — — L12-A413 — —

3316123201515167


503355208040705040——




9,279,7310,0610,4710,8211,2511,7112,0412,45

.365

.383 .396.412.426.443.461.474.490

9,531010,32 10,721111,511212,312,7

3/825/6413/3227/647/1629/64

15/3231/64

1/2


9,7510,2110,5410,9511,3011,7412,1912,5212,93

.384.402.415.431 .445.462.480.493.509

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft

L12-J63L12-J65

L12-J67

L12-J69

L12-J45

L12-J47

L12-J49

L12-J55

L12-J57

L12-J59

L12-J83L12-J85

L12-J87

L12-J89

L12-J93L12-J95

L12-J97

L12-J99

L12-CO5‡

L12-J57L12-J63L12-J57

L12-DM55L12-J57

L12-DM55L12-DM55L12-A57L12-A55L12-A63

L12-NM55


Stoneto use





SensingTip

Part No.

NominalDiameter

Diameter RangeLow


Extra-Long Shank

Available StonesH

ard

----

-So

ft




L12-NM95

* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.30


.495" – .619"








C-495C-526

C-14MMC-557C-588

K16-AK16-AK16-AK16-AK16-A

S-495S-526

S-14MMS-557S-588

mm inches

J-K16-495AJ-K16-526A

N/AJ-K16-557AJ-K16-588A

K16-495AK16-526A

K16-14MMA K16-557AK16-588A

12,57-13,3613,36-14,1513,90-14,6914,15-14,9414,94-15,72

.495-.526

.526-.557

.547-.578

.557-.588

.588-.619


.495" - .619"

HHHHH

BB

NABB

SS

NASS

HH

NAHH

SS

NASS






The following mandrels are available from stock: K16-495ASD, K16-557ASD, K16-588ASD. Select appropriate soft steel mandrel and add –D+.

Example: K16-526AS-D+.

Carbide Shoe Mandrels+Two types are available for high- production applications...in either Round Carbide Rod Inserted or Full Carbide Shoe Mandrels. In the correct application they last longer than standard hardened mandrels. When ordering full-carbide type specify starting and finish diameter.


Tandem “In-Line” Mandrels+Used to size two or more “In-Line” or tandem bores in perfect alignment. Special tandem mandrels can generally be supplied for applications which have too long a tandem distance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.

WedgeGuide

Truing Sleeve

Mandrel Stone

StoneRetainer


Wedge

(Shank Length)53.9 mm ( 2 1/8")

110.0 mm (4 3/8")


K16-W

K16-K16-A

Adapter


Most stones inparentheses available 2

weeks after receipt of order.

See All Stone Tables At Right

1-800-325-3670


Single Insert MandrelK16-___AB___JS3XDouble Insert MandrelK16-___AB-___KX1X


Example: K16-495AB-NM89-KX1X.

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for producing very fine finishes and honing exotic metals. NOTE: J-K16 Mandrels not available in bronze.

Mandrel Options



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

www.sunnen.com 2.31



Har

d--

----

So

ft


J-K16

K16-A61K16-A63K16-A65

K16-A67

K16-A69

K16-A43K16-A45K16-A47

K16-A49K16-A413

K16-A53K16-A55K16-A56K16-A57

K16-A5701AK16-A59

K16-A75

K16-A77K16-A79

K16-NM65K16-NM67K16-NM69

K16-DM35

K16-NM35K16-NM37K16-NM39


K16-DV47

K16-NM45K16-NM47K16-NM49


K16-DV57

K16-NR51K16-NR53

K16-NMG57K16-NM55K16-NM57K16-NM59

K16-DM85K16-DM87

K16-DV87

K16-NR83

K16-NM85K16-NM87

K16-NM95K16-NM97

K16-DM05K16-DM07

K16-DV07

K16-NM05 K16-NM905

K16-DR007K16-DM005

K16-NM005

}


WedgeGuide

Truing Sleeve

Mandrel Stone

StoneRetainer


Wedge


( 8 1/8")

110.0 mm (4 3/8")


J-K16-W

J-K16-J-K16-A

Adapter


Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

K16-DM85K16-J63K16-J57


— —

1,250,831,380,502,001,001,751,251,00— —

K16-J95K16-J83K16-J95

K16-DM05K16-J95

K16-DM05K16-DM05

K16-J95K16-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

K16-DM05K16-J83K16-J95


0,830,400,300,080,500,380,380,400,18

K16-A413 — — K16-A413 — —

3316123201515167


503355208040705040— —




12,4512,8313,2313,7214,0214,4314,8115,2215,62

.490

.505

.521

.540

.552

.568

.583

.599

.615

12,71313,501414,2914,681515,4815,88

1/233/6417/3235/64

9/1637/6419/3239/64

5/8


12,9313,3113,7214,2014,5014,9115,2915,7016,10

.509

.524

.540

.559

.571

.587

.602

.618

.634

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft K16-J63

K16-J65

K16-J67

K16-J69

K16-J45

K16-J47

K16-J49

K16-J55

K16-J57

K16-J83K16-J85

K16-J87

K16-J89

K16-J93K16-J95

K16-J97

K16-J99

K16-CO5‡

K16-J57K16-J63K16-J57

K16-DM55K16-J57

K16-DM55K16-DM55K16-A57K16-A55K16-A63

K16-NM55


Stoneto use





SensingTip

Part No.

NominalDiameter

Diameter RangeLow



Shank

Available StonesH

ard

----

-So

ft




* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.32


.495" – .619"








C-495C-526C-557C-588

BL16-ABL16-ABL16-ABL16-A

S-495S-526S-557S-588

mm inches

L16-495AL16-526AL16-557AL16-588A

BL16-495ABL16-526ABL16-557ABL16-588A

12,57-13,3613,36-14,1514,15-14,9414,94-15,72

.495-.526

.526-.557

.557-.588

.588-.619


.495" - .619"

HHHH

BBBB

SSSS

HHHH

SSSS





Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some applications...plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. The following mandrels available from stock: BL16-495AS-D, BL16-526AS-D, BL16-557AS-D, or BL16-588AS-D. Select appropriate soft steel mandrel and add -D+.

Example: BL16-495AS-D+.





Single Insert MandrelBL16-___AB___JS3XDouble Insert MandrelBL16-___AB-___KX1X



BL16-A

WedgeGuide

Truing Sleeve

Mandrel Stone


Stone Retainer

Wedge

(Shank Length)

53.9 mm ( 2 1/8")

168.2 mm (6 5/8")

(Stone Length)114.3 mm

( 4 1/2")

BL16-W

Adapter

BL16-


1-800-325-3670

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for producing very fine finishes and honing exotic metals.+

Mandrel Options

BBBB


At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.33


Har

d--

----

So

ft


L16

L16-A61L16-A63L16-A65

L16-A67

L16-A69

L16-A43L16-A45

L16-A47

L16-A49

L16-A413

L16-A55

L16-A57

L16-A59

L16-A75

L16-A77

L16-A79

L16-NM65L16-NM67

L16-DM35

L16-NM35

L16-NM39

L16-DMB45

L16-NM45L16-NM47

L16-DM55

L16-DV57L16-NR51L16-NR53

L16-NMG57L16-NM55L16-NM57L16-NM59

L16-DM85

L16-DM87L16-DV87

L16-NR83

L16-NM85L16-NM87

L16-NM95

L16-DM05

L16-DV07

L16-NM05 L16-NM905

L16-DR007L16-DM005

L16-NM005

}


L16-A

WedgeGuide

Truing Sleeve

Mandrel Stone


Stone Retainer

Wedge


( 5 1/8")

244.4 mm (9 5/8")


( 4 1/2")

L16-W

Adapter

L16-



Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

L16-DM85L16-J63L16-J57


——

1,250,831,380,502,001,001,751,251,00——

L16-J95L16-J83L16-J95

L16-DM05L16-J95

L16-DM05L16-DM05

L16-J95L16-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

L16-DM05L16-J83L16-J95


0,830,400,300,080,500,380,380,400,18

L16-A413 — — L16-A413 — —

3316123201515167


503355208040705040——




12,4512,8313,2313,7214,0214,4314,8115,2215,62

.490

.505

.521

.540

.552

.568

.583

.599

.615

12,71313,501414,2914,681515,4815,88

1/233/6417/3235/64

9/1637/6419/3239/64

5/8


12,9313,3113,7214,2014,5014,9115,2915,7016,10

.509

.524

.540

.559

.571

.587

.602

.618

.634

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft

L16-J63L16-J65

L16-J67

L16-J69

L16-J45

L16-J47

L16-J49

L16-J55

L16-J57

L16-J83L16-J85

L16-J87

L16-J89

L16-J93L16-J95

L16-J97

L16-J99

L16-CO5‡

L16-J57L16-J63L16-J57

L16-DM55L16-J57

L16-DM55L16-DM55L16-A57L16-A55L16-A63

L16-NM55


Stoneto use





www.sunnen.com

SensingTip

Part No.

NominalDiameter

Diameter RangeLow



Shank

Available StonesH

ard

----

-So

ft




* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.34


.619" – .744"








C-619C-16MM

C-650C-17MM

C-681C-18MM

C-713

K20-AK20-AK20-AK20-AK20-AK20-AK20-A

S-619S-16MM

S-650S-17MM

S-681S-18MM

S-713

mm inches

J-K20-619AN/A

J-K20-650AN/A

J-K20-681AN/A

J-K20-713A

K20-619AK20-16MMA

K20-650AK20-17MMA

K20-681AK20-18MMA

K20-713A

15,72-16,5115,90-16,69 16,51-17,3016,90-17,69 17,30-18,1117,90-18,7118,11-18,90

.619-.650.625-657.650-.681.665-.697.681-.713.704-.737.713-.744


.619" - .744"

HHHHHHH

BNAB

NAB

NAB

SNAS

NAS

NAS

HNA H

NA H

NA H

SNAS

NA S

NA S





Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some applications...plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. The following mandrels available from stock: K20-619ASD, K20-681ASD, K20-713ASD. Select appropri-ate soft steel mandrel and add –D.+





K20-A

WedgeGuide

Truing Sleeve

Mandrel Stone


Stone Retainer

Wedge


117.4 mm (4 5/8")


Adapter

K20-

K20-W


1-800-325-3670


Single Insert MandrelK20-___AB___JS3XDouble Insert MandrelK20-___AB-___KX1X


Example: K20-245AB-NM89-KX1X

S = Steel Mandrel w/ soft shoes, for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals. NOTE: J-K20 Mandrels not available in bronze.

Mandrel Options




At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

www.sunnen.com 2.35


Har

d--

----

So

ft


J-K20

K20-A61K20-A63K20-A65K20-A67

K20-A68K20-A69

K20-A43K20-A45K20-A47

K20-A49K20-A411K20-A413

K20-A53K20-A55K20-A57

K20-A5701AK20-A58K20-A59

K20-A75K20-A77

K20-A79

K20-A27

K20-NM65K20-NM67K20-NM69

K20-NM15

K20-DM35

K20-NM35K20-NM37K20-NM39

K20-DMB45K20-DM45

K20-DV47

K20-NM45K20-NM47K20-NM49


K20-DV57K20-NR51K20-NR53

K20-NMB55K20-NMG57K20-NM55K20-NM57K20-NM59

K20-DM85K20-DM87

K20-DV87

K20-NR83

K20-NMG85K20-NM85K20-NM87K20-NM89

K20-DM95

K20-NM95K20-NM97

K20-DM05K20-DM07

K20-DV07

K20-NM05

K20-DM905

K20-NM905

K20-DR007

K20-DM005

K20-NM005

}


J-K20-A

WedgeGuide

Truing Sleeve

Mandrel Stone


Stone Retainer

Wedge


( 8 1/8")

269.8 mm (10 5/8")


Adapter

J-K20-

J-K20-W



Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

K20-DM85K20-J63K20-J57


——

1,250,831,380,502,001,001,751,251,00——

K20-J95K20-J83K20-J95

K20-DM05K20-J95

K20-DM05K20-DM05

K20-J95K20-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

K20-DM05K20-J83K20-J95


0,830,400,300,080,500,380,380,400,18

K20-A413 — — K20-A413 — —

3316123201515167


503355208040705040——




15,62 15,7516,0316,4116,7917,2217,7018,0118,3918,80

.615

.620

.631

.646

.661

.678

.697

.709

.724

.740

15,881616,2716,671717,461818,2618,6519

5/8

41/6421/3243/6411/1645/6423/3247/64

3/4

ASC-0625ASC-0630ASC-0641ASC-0656ASC-0672ASC-0688ASC-0703ASC-0719ASC-0734ASC-0750

16,10 16,2316,5116,8917,2717,7018,1918,4918,8719,28

.634

.639

.650

.665

.680

.697

.716

.728

.743

.759

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft K20-J63

K20-J65K20-J67

K20-J6701A

K20-J69

K20-J45K20-J47

K20-J49

K20-J55K20-J57

K20-J5701AK20-J58K20-J59

K20-J83K20-J85

K20-J87K20-J8701A

K20-J89

K20-J93K20-J95

K20-J9501AK20-J97

K20-J99

K20-CO5‡K20-J25K20-J27

K20-J57K20-J63K20-J57

K20-DM55K20-J57

K20-DM55K20-DM55K20-A57K20-A55K20-A63

K20-NM55


Stoneto use





SensingTip

Part No.

NominalDiameter

Diameter RangeLow



Shank

Available StonesH

ard

----

-So

ft




* 1st choice



1-800-325-3670

Honing Units

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


1-800-325-36701-800-325-36702.36

BL20Diameter Range: 15,72 mm – 18,90 mm

.619" – .744"


1 BL20 MandrelIncludes wedge

L20 MandrelIncludes wedge 2 Truing

Sleeve 3 AdapterFor L20 mandrelsorder L20-A adapter 4 Alignment


With Standard Shank

With Extra-Long Shank With stone retainer


C-619C-650C-681C-713

BL20-ABL20-ABL20-ABL20-A

S-619S-650S-681S-713

mm inches

L20-619AL20-650AL20-681AL20-713A

BL20-619ABL20-650ABL20-681ABL20-713A

15,72-16,5116,51-17,3017,30-18,1118,11-18,90

.619-.650

.650-.681

.681-.713

.713-.744


.619" - .744"

HHHH

BBBB

SSSS

HHHH

SSSS





Diamond Plated Super Mandrels+Designed to provide a long-wearing guide shoe to increase mandrel life in some applications...plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond. Select appropriate soft steel mandrel and add –D.+


Carbide Shoe Mandrels+Two types are available for high- production applications... in either Round Carbide Rod Inserted or Full Carbide Shoe Mandrels. In the correct application they last longer than standard hardened mandrels. When ordering full-carbide type specify starting and finish diameter.


Tandem “In-Line” Mandrels+Sunnen Honing Units can be used to size two or more “in-line” or tandem bores in perfect alignment. Special tandem mandrels can generally be supplied for those applications which have too long a tandem distance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.

WedgeGuide

BL20-A

Truing Sleeve

Mandrel Stone


Stone Retainer

Wedge

(Shank Length)

53.9 mm ( 2 1/8")

168.2 mm (6 5/8")


( 4 1/2")

BL20-W

Adapter

BL20-

Please Double Check!!!


1

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel. For very fine finishes and honing exotic metals.+

Mandrel Options

BBBB


Single Insert MandrelBL20-___AB___JS3XDouble Insert MandrelBL20-___AB-___KX1X




At Right

www.sunnen.com


Shank

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

www.sunnen.com 2.37

L20


Available StonesH

ard

----

--S

oft


L20-A61L20-A63L20-A65

L20-A67

L20-A69

L20-A43L20-A45

L20-A47

L20-A49L20-A411L20-A413

L20-A55

L20-A57L20-A5701A

L20-A59

L20-A75

L20-A77

L20-A79

L20-NM65L20-NM67

L20-DM35L20-DMB45

L20-NM35L20-NM37L20-NM39

L20-NM45L20-NM47

L20-DM55

L20-DV57L20-NR51L20-NR53

L20-NMG57L20-NM55L20-NM57L20-NM59

L20-DM85L20-DM87

L20-DV87

L20-NR83

L20-NM85L20-NM87

L20-NM95

L20-DM05

L20-DV07

L20-NM05 L20-NM905

L20-DR007L20-DM005

L20-NM005

}


L20-A

WedgeGuide

Truing Sleeve

Mandrel Stone


Stone Retainer

Wedge


( 5 1/8")

244.4 mm (9 5/8")


( 4 1/2")

L20-W

Adapter

L20-


Double Check!!!

‡ For best results, use with bronze mandrel.

Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

L20-DM85L20-J63L20-J57


——

1,250,831,380,502,001,001,751,251,00——

L20-J95L20-J83L20-J95

L20-DM05L20-J95

L20-DM05L20-DM05

L20-J95L20-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

L20-DM05L20-J83L20-J95


0,830,400,300,080,500,380,380,400,18

L20-A413 — — L20-A413 — —

3316123201515167


503355208040705040——




15,62 15,7516,0316,4116,7917,2217,7018,0118,3818,80

.615

.620

.631

.646

.661

.678

.697

.709 .724.740

15,881616,2716,67 1717,4618 18,2618,6519

5/8

41/6421/3243/6411/1645/6423/3247/64

3/4

ASC-0625ASC-0630ASC-0641ASC-0656ASC-0672ASC-0688ASC-0703ASC-0719ASC-0734ASC-0750

16,10 16,2316,5116,8917,2717,7018,1918,4918,8719,28

.634

.639

.650

.665

.680

.697

.716

.728

.743

.759

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft

L20-J63L20-J65

L20-J67

L20-J69

L20-J45

L20-J47

L20-J49

L20-J55

L20-J57

L20-J59

L20-J83L20-J85

L20-J87

L20-J89

L20-J93L20-J95

L20-J97

L20-J99

L20-CO5‡

L20-J57L20-J63L20-J57

L20-DM55L20-J57

L20-DM55L20-DM55L20-A57L20-A55L20-A63

L20-NM55


Stoneto use





SensingTip

Part No.

NominalDiameter

Diameter RangeLow


Har

d--

---S

oft




* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.38 1-800-325-3670

AK20Honing UnitsDiameter Range: 18,90 mm – 31,75 mm

.744" – 1.250"

WedgeGuide

Truing Sleeve

Mandrel Stone

Guide Shoes

Stone Retainer

Wedge


117.4 mm (4 5/8")

Adapter

AK20-W

K20

AK20-AAK20-


AK20 Mandrel Replacement PartsK20-W Wedge


J-AK20 Mandrel Replacement PartsJ-K20-W Wedge

Replace when wear begins to showLN-3704A Stone RetainerLN-3218A Wedge GuideLN-1164A Shim Set



Additional Guide ShoesCarbide InsertedGuide Shoes

Diamond PlatedGuide Shoes

(120 Grit)

Specify part finish diameter when ordering

Metal Bond Superabrasive

InsertedGuide Shoes

Specify abrasive type, grit size, and hardness.

UA-B-TXUB-B-TXUC-B-TXUD-B-TXUE-B-TX

UA-B-_______-DXUB-B-_______-DXUC-B-_______-DXUD-B-_______-DXUE-B-_______-DX

UA-B-______-JS2XUB-B-______-JS2XUC-B-______-JS2XUD-B-______-JS2XUE-B-______-JS2X

Order 1-5 For Complete AK20 or J-AK20 Honing Units

1 AK/J-AK20 Mandrel 2 Truing

Sleeve

S-744S-775

S-20MMS-806S-838

S-22MMS-869S-900S-931

S-24MMS-962S-994

S-25MMS-994S-1062S-1125S-1187

inchesmm

18,90-19,6819,68-20,4719,90-20,69 20,47-21,2921,29-22,0721,90-22,69 22,07-22,8622,86-23,6523,65-24,4323,90-24,69 24,43-25,2525,25-26,19 24,90-25,7225,15-26,9726,72-28,5728,32-30,1529,90-31,75

.744-.775

.775-.806

.783-.815

.806-.838

.838-.869

.862-.893

.869-.900

.900-.931

.931-.962

.940-.972

.962-.994.994-1.031.980-1.012.990-1.0621.052-1.1251.115-1.1871.177-1.250


.744" - 1.251"

20-744UA20-775UA20-20MMUA20-806UB20-838UB20-22MMUB20-869UB20-900UC20-931UC20-24MMUC20-962UC20-994UC20-25MMUC20-1000UD20-1062UD20-1125UE20-1187UE

C-750C-750

C-20MMC-812C-812

C-22MMC-875C-875C-937

C-24MMC-937C-1000

C-25MMC-1000C-1062C-1125C-1187

AK20-AAK20-AAK20-AAK20-AAK20-AAK20-AAK20-AAK20-AAK20-AAK20-AAK20-AAK20-AAK20-AAK20-AAK20-AAK20-AAK20-A

3 Adapter


5 HoningStone

CC–CC–CCC–CC–––––

UAUAUAUBUBUBUBUCUCUCUCUCUCUDUDUEUE

BB–BB–BBB–BB–BBBB

CHCHCHCHCHCHCHCHCHCHCHCHCHBHBHBHBH

LN-1547A4 - 40 x 7/32"

LN-1548A4 - 40 x 1/4"

24MM

25MM

4 AlignmentBushing‡

For machines with fullyadjustable spindle nose.

Guide Shoes1 required,

packed 2 per box

Choose 1 Suffix Flat Head Brass

Guide ShoeScrews

Replacement Parts

Choose 1 Prefix

JAKJAKNAJAKJAKNAJAKJAKJAKNAJAKJAKNAJAK+

JAK+

JAK+

JAK+

AKAKAKAKAKAKAKAKAKAKAKAKAKAKAKAKAK

LN-1247A6 - 32 x 5/16"

Includes Replacement Shim Set LN-1164

AK = Standard shank. JAK = Extra long shank.Mandrel Options

Select the bushing whose bore diameter is just under finish size. When setting up the job for the first time, the undersize alignment bushing can be honed out to finish size with the same tooling used for honing the workpiece.

‡ Alignment Bushings

Guide Shoe Options

C= SUNALOY® General purpose shoe for most honing applications. Furnished with Mandrel.

B= Bronze for finer finishes and soft or difficult materials. Order separately.

CH/BH= Hard steel for production honing or hard, rough parts or carbide, ceramic, etc. Order separately.

For JAK20 Mandrel-Order JAK20 Adapter


At Right

Ex: UA-B-750-DX Ex: UA-B-NM89-JS2X (1 required–packed 1 per box).

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

www.sunnen.com

† Requires the use of ASC-50 Setting Fixture.Specify ASC-50M for metric version.

Automatic Size Control Probes18,90mm -31,75mm (.744"-1.250")For use on machines with Automatic Size Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 8.4 for complete list of A.S.C. Sensing Tips.

18,8019,2019,6919,9920,3720,7821,1821,6721,9722,3822,7623,1723,6723,9524,3624,6925,1525,6826,00

1919,452020,2420,642121,432222,2222,622323,422424,2124,612525,4026

–

3/449/6425/3251/6413/1653/6427/3255/64

7/857/6429/3259/6415/1661/6431/3263/64

11-1/64

–

ASC-0750ASC-0766ASC-0781ASC-0797ASC-0812ASC-0828ASC-0844ASC-0859ASC-0875ASC-0891ASC-0906ASC-0922ASC-0938ASC-0953ASC-0969ASC-0984ASC-1000ASC-1016ASC-51†

19,2819,6920,1720,4720,8521,2621,6722,1522,4522,8623,2423,6524,1624,4424,8425,1725,6326,1632,00

.759

.775

.794

.806

.821

.837

.853

.872

.884.900.915.931.951.962.978.991

1.0101.0301.250

.740

.756

.775

.787

.802

.818

.834

.853

.865

.881

.896

.912

.932

.943

.959

.972

.9901.0111.000

SensingTip

Part No.

NominalDiameter

Diameter RangeLow


J-AK20Honing Units

}

WedgeGuide

Truing Sleeve

Mandrel Stone

Guide Shoes

Stone Retainer

Wedge


( 8 1/8")

269.8 mm (10 5/8")

Adapter

J-AK20-W

J-AK20

K20

J-AK20-



Double Check Labels & guide shoe??!!

Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

K20-DM85K20-J63K20-J57


— —

1,250,831,380,502,001,001,751,251,00— —

K20-J95K20-J83K20-J95

K20-DM05K20-J95

K20-DM05K20-DM05

K20-J95K20-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

K20-DM05K20-J83K20-J95


0,830,400,300,080,500,380,380,400,18

K20-A413 — — K20-A413 — —

3316123201515167


503355208040705040— —




K20-J57K20-J63K20-J57

K20-DM55K20-J57

K20-DM55K20-DM55K20-A57K20-A55K20-A63

K20-NM55

Recommended Stones for K20 and J-AK20 Mandrels

Stoneto use





Extra-Long Shank




* 1st choice



2.39


Har

d--

----

So

ft


K20-A61K20-A63K20-A65K20-A67

K20-A68K20-A69

K20-A43K20-A45K20-A47

K20-A49K20-A411K20-A413

K20-A53K20-A55K20-A57

K20-A5701AK20-A58K20-A59

K20-A75K20-A77

K20-A79

K20-A27

K20-NM65K20-NM67K20-NM69

K20-NM15

K20-DM35

K20-NM35K20-NM37K20-NM39

K20-DMB45K20-DM45

K20-DV47

K20-NM45K20-NM47K20-NM49


K20-DV57K20-NR51K20-NR53

K20-NMB55K20-NMG57K20-NM55K20-NM57K20-NM59

K20-DM85K20-DM87

K20-DV87

K20-NR83

K20-NMG85K20-NM85K20-NM87K20-NM89

K20-DM95

K20-NM95K20-NM97

K20-DM05K20-DM07

K20-DV07

K20-NM05

K20-DM905

K20-NM905

K20-DR007

K20-DM005

K20-NM005

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft K20-J63

K20-J65K20-J67

K20-J6701A

K20-J69

K20-J45K20-J47

K20-J49

K20-J55K20-J57

K20-J5701AK20-J58K20-J59

K20-J83K20-J85

K20-J87K20-J8701A

K20-J89

K20-J93K20-J95

K20-J9501AK20-J97

K20-J99

K20-CO5‡K20-J25K20-J27

Available StonesH

ard

----

-So

ft

‡ For best results, use with bronze guide shoes.

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


1-800-325-36702.40

BAL20Honing UnitsDiameter Range: 18,90 mm – 26,19 mm

.744" – 1.031"

BAL20 Mandrel Replacement PartsBL20-W Wedge

Replace when wear begins to show

LN-3688A Stone RetainerLN-3218A Wedge Guide

AL20 Mandrel Replacement PartsL20-W Wedge




Tandem “In-Line” Mandrels+Sunnen Honing Units can be used to size two or more "in-line" or tandem bores in perfect alignment. Special tandem mandrels can generally be supplied for those applications which have too long a tandem distance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.

WedgeGuide

Truing Sleeve

Mandrel Stone

Guide Shoes

Stone Retainer

Wedge


168.2 mm (6 5/8")

Adapter

BAL20-A

L20

BAL20-W

BAL20-


( 4 1/2")

Includes wedge and SUNALOY® guide shoes

Additional Guide ShoesCarbide Inserted

GuideShoes

Diamond PlatedGuide Shoes

(120 Grit)



InsertedGuide Shoes


LA-B-TXLB-B-TXLC-B-TX

LA-B-_______-DXLB-B-_______-DXLC-B-_______-DX

LA-B-______-JS2XLB-B-______-JS2XLC-B-______-JS2X

Order 1-5 For Complete BAL20 or AL20 Honing Units

1 AL/BAL20 Mandrel 2 Truing

Sleeve

S-744S-775S-806S-838S-869S-900S-931S-962S-994

inchesmm

18,90-19,6819,68-20,4720,47-21,2921,29-22,0722,07-22,8622,86-23,6523,65-24,4324,43-25,2525,25-26,19

.744-.775

.775-.806

.806-.838

.838-.869

.869-.900

.900-.931

.931-.962

.962-.994.994-1.031


.744" - 1.031"

20-744LA20-775LA20-806LB20-838LB20-869LB20-900LC20-931LC20-962LC20-994LC

C-713C-750C-812C-875C-875C-875C-937C-937C-1000

BAL20-ABAL20-ABAL20-ABAL20-ABAL20-ABAL20-ABAL20-ABAL20-ABAL20-A

3 Adapter

Includes stone retainerand wedge guide

For AL20 mandrelsOrder AL20-A adapter

5 HoningStone

CCCCCCCCC

LALALBLBLBLCLCLCLC

BBBBBBBBB

CHCHCHCHCHCHCHCHCH

LN-1547A4 - 40 x 7/32"

LN-1548A4 - 40 x 1/4"




packed 2 per box


Guide ShoeScrews

Replacement Parts

Choose 1 Prefix

ALALALALALALALALAL

BALBALBALBALBALBALBALBALBAL

BAL = Standard shank. AL = Extra long shank.Mandrel Options



Guide Shoe Options

C= SUNALOY® General purpose shoe for most honing applications. Furnished with Mandrel.

B= Bronze for finer finishes and soft or difficult materials. Order separately.

CH= Hard steel for production honing or hard, rough parts or carbide, ceramic, etc. Order separately.


At Right

Ex: LA-B-744-DX Ex: LA-B-NM89-JS2X (2 required–packed 1 per box).

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

www.sunnen.com 2.41

AL20Honing Units

}

WedgeGuide

Truing Sleeve

Mandrel Stone

Guide Shoes

Stone Retainer

Wedge


( 5 1/8")

244.4 mm (9 5/8")

Adapter

AL20-AAL20-

L20


( 4 1/2")

AL20 Mandrels are like BAL20 Mandrels except the shanks are 76.2 mm (3") longer. Use only when BAL20 is too short.

L20-W

Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

L20-DM85L20-J63L20-J57


——

1,250,831,380,502,001,001,751,251,00——

L20-J95L20-J83L20-J95

L20-DM05L20-J95

L20-DM05L20-DM05

L20-J95L20-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

L20-DM05L20-J83L20-J95


0,830,400,300,080,500,380,380,400,18

L20-A413 — — L20-A413 — —

3316123201515167


503355208040705040——




L20-J57L20-J63L20-J57

L20-DM55L20-J57

L20-DM55L20-DM55L20-A57L20-A55L20-A63

L20-NM55


Stoneto use






18,90mm - 31,75mm (.744"-1.250")For use on machines with Automatic Size Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 8.4 for complete list of A.S.C. Sensing Tips.

18,8019,2019,6919,99 20,3720,7821,1821,6721,9722,3822,7623,1723,6723,9524,36 24,6925,1525,68

.740

.756

.775

.787

.802

.818

.834

.853

.865

.881

.896

.912

.932

.943

.959

.972

.9901.011

1919,45 2020,2420,642121,432222,2222,622323,422424,2124,612525,4026

3/449/6425/3251/6413/1653/6427/3255/647/8

57/6429/3259/6415/1661/6431/3263/64

11-1/64

ASC-0750ASC-0766ASC-0781ASC-0797ASC-0812ASC-0828ASC-0844ASC-0859ASC-0875ASC-0891ASC-0906ASC-0922ASC-0938ASC-0953ASC-0969ASC-0984ASC-1000ASC-1016

19,2819,6920,1720,4720,8521,2621,6722,1522,4522,8623,2423,6524,1624,4424,8425,1725,6326,16

.759

.775

.794

.806

.821

.837

.853

.872

.884.00

.915

.931

.951

.962

.978

.9911.0101.030

SensingTip

Part No.

NominalDiameter

Diameter RangeLow


Extra-Long Shank




* 1st choice




Available StonesH

ard

----

--S

oft


L20-A61L20-A63L20-A65

L20-A67

L20-A69

L20-A43L20-A45

L20-A47

L20-A49L20-A411L20-A413

L20-A55

L20-A57L20-A5701A

L20-A59

L20-A75

L20-A77

L20-A79

L20-NM65L20-NM67

L20-DM35L20-DMB45

L20-NM35L20-NM37L20-NM39

L20-NM45L20-NM47

L20-DM55

L20-DV57L20-NR51L20-NR53

L20-NMG57L20-NM55L20-NM57L20-NM59

L20-DM85L20-DM87

L20-DV87

L20-NR83

L20-NM85L20-NM87

L20-NM95

L20-DM05

L20-DV07

L20-NM05 L20-NM905

L20-DR007L20-DM005

L20-NM005

‡ For best results, use with bronze mandrel.

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft L20-J63

L20-J65

L20-J67

L20-J69

L20-J45

L20-J47

L20-J49

L20-J55

L20-J57

L20-J59

L20-J83L20-J85

L20-J87

L20-J89

L20-J93L20-J95

L20-J97

L20-J99

L20-CO5‡

Har

d--

---S

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1-800-325-3670

HO

NIN

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(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

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G(K

GM

& V

SS

MA

CH

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S)

CY

LIN

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R H

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(SV

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& S

V-1

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ESP

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, MP

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SIV

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2.42 1-800-325-3670

3-Stone Honing UnitsP20Diameter Range: 15,72 mm – 25,40 mm.619" – 1.000"

Order 1-4 For Complete 3-Stone P20 Honing Units

1 P20 MandrelIncludes wedge, retainer block, tension block, and SUNALOY® guide shoes

2 TruingSleeve 4 Honing

Stone

mm inches

15,72-16,6616,51-17,4517,30-18,2418,11-19,0518,90-19,8419,68-20,6220,47-21,4121,29-22,2222,07-23,0122,86-23,8023,65-24,5924,43-25,40

.619-.656

.650-.687

.681-.718

.713-.750

.744-.781

.775-.812

.806-.843

.838-.875

.869-.906

.900-.937

.931-.968.962-1.000


.619" - 1.000"

Truing Sleeve

Mandrel Stones

Wedge

Tension Block

Guide Shoes

Retainer Block


63.5 mm ( 2 1/2")

260.3 mm (10 1/4")(Stone Length)

190.5 mm ( 7 1/2")

3G-P20-

P20

NOTE: These honing units cannot be used for blind hole honing.

NOTE: Mandrels can be used with fewer than 3 stones for shorter parts which require long reach.

3G-P20-

3G-P20-625AS†*3G-P20-656AS†*3G-P20-687AS†*3G-P20-718AS†*3G-P20-750UA†3G-P20-781UA†3G-P20-812UB†3G-P20-843UB†3G-P20-875UB†3G-P20-906UC†3G-P20-937UC†3G-P20-968UC†

ST-625ST-656ST-687ST-718ST-750ST-780ST-812ST-840ST-875ST-900ST-937ST-960


C-625C-650C-681C-713C-750C-812C-812C-812C-875C-875C-937C-937


Diamond Plated Super Mandrels+Diamond plated, superabrasive stone inserted, or carbide guide shoe mandrel are available for situations where a longer life shoe is needed.

Additional Guide Shoes+Carbide Inserted

GuideShoes

Diamond Plated Guide Shoes

(120 Grit)



InsertedGuide Shoes


UA-B-TX+

UB-B-TX+

UC-B-TX+

UA-B-_______-DX+

UB-B-_______-DX+

UC-B-_______-DX+

UA-B-______-JS2X+

UB-B-______-JS2X+

UC-B-______-JS2X+

P20 Mandrel Replacement Parts3G-P20 Wedge

Replace when wear begins to showLN-1529A Retainer Block with set screwLN-1533A Tension BlockLN-1545A Set Screw only (Pkg. of 2)

3 required

CCCCCCCC

UAUAUBUBUBUCUCUC

BBBBBBBB

CHCHCHCHCHCHCHCH

LN-1547A4 - 40 x 7/32"

LN-1548A4 - 40 x 1/4"

Not Replaceable

Not Replaceable

Not Replaceable

Not Replaceable


packed 2 per box


Guide ShoeScrews

Replacement Parts


15,6215,7516,0316,4116,7917,2217,70 18,0118,3918,8019,2019,6919,99

.615

.620

.631

.646

.661

.678

.697

.709.724.740.756.775.787

ASC-0625ASC-0630ASC-0641ASC-0656ASC-0672ASC-0688ASC-0703ASC-0719ASC-0734ASC-0750ASC-0766ASC-0781ASC-0797

16,1016,2316,5116,8917,2717,7018,1918,4918,8719,28 19,6920,1720,47

.634

.639

.650

.665

.680

.697

.716

.728.743.759.775.794.806

15,881616,2716,671717,461818,26 18,65 1919,45 2020,24

5/8–

41/6421/3243/6411/1645/6423/3247/643/4

49/6425/3251/64

20,3720,7821,1821,6721,9722,3822,7623,1723,6723,9524,3624,6925,15

.802

.818

.834.853.865.881.896.912.932.943.959.972.990


20,8521,26 21,6722,1522,4522,8623,2423,6524,16 24,4424,8425,1725,63

.821

.837

.853

.872

.884

.900

.915

.931

.951

.962

.978

.9911.010

20,64 2121,43 2222,2222,622323,422424,2124,612525,40

13/1653/6427/3255/64

7/857/6429/3259/6415/1661/6431/3263/64

1

SensingTip

Part No.

NominalDiameter

Diameter RangeLow


SensingTip

Part No.

NominalDiameter

Diameter RangeLow


15,62mm - 25,63mm (.615"-1.010")For use on machines with Automatic Size Control units. Select the appropriate size control probe based on workpiece finish diameter. See page 8.4 for complete list.

† Requires the use of LN-570A Concentric Sleeve* Shoes are soft steel, integral with mandrel.

Mandrel Options



Guide Shoe Options C= SUNALOY® General purpose shoe for most honing applications. Furnished with Mandrel. B= Bronze for finer finishes and soft or difficult materials. Order separately.CH= Hard steel for production honing or hard, rough parts or carbide, ceramic, etc. Order separately.


Page 2.45


www.sunnen.com

HO

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(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

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G(K

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& V

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CH

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PO

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EH

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BR

AS

IVE

SC

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TO

M A

BR

AS

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S&

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GMandrel Stone

Guide Shoe


63.5 mm ( 2 1/2")

323.8 mm (12 3/4")

(Stone Length)254 mm ( 10")



P20

4G-P20-

2.43www.sunnen.com

P204-Stone Honing Units


.619" – 1.000"

Automatic Size Control Probes15,62mm - 25,63mm (.615"-1.010")For use on machines with Automatic Size Control units. Select the appropriate Size Control Probe based on workpiece finish diameter. See page 8.4 for complete list.

15,6215,7516,0316,4116,7917,2217,70 18,0118,3918,8019,2019,6919,99

.615

.620

.631

.646

.661

.678

.697709.724.740.756.775.787


16,1016,2316,5116,8917,2717,7018,1918,4918,8719,28 19,6920,1720,47

.634

.639

.650

.665

.680

.697

.716

.728.743.759.775.794.806

15,881616,2716,671717,461818,26 18,65 1919,45 2020,24

5/8—

41/6421/3243/6411/1645/6423/3247/643/4

49/6425/3251/64

20,3720,7821,1821,6721,9722,3822,7623,1723,6723,9524,3624,6925,15

.802

.818

.834.853.865.881.896.912.932.943.959.972.990


20,8521,26 21,6722,1522,4522,8623,2423,6524,16 24,4424,8425,1725,63

.821

.837

.853

.872

.884

.900

.915

.931

.951

.962

.978

.9911.010

20,64 2121,43 2222,2222,622323,422424,2124,612525,40

13/1653/6427/3255/64

7/857/6429/3259/6415/1661/6431/3263/64

1


GuideShoes


(120 Grit)



InsertedGuide Shoes


UA-B-TX+

UB-B-TX+

UC-B-TX+

UA-B-_______-DX+

UB-B-_______-DX+

UC-B-_______-DX+

UA-B-______-JS2X+

UB-B-______-JS2X+

UC-B-______-JS2X+



P20 Mandrel Replacement Parts 4G-P20 Wedge


SensingTip

Part No.

NominalDiameter

Diameter Range Diameter RangeLow


SensingTip

Part No.

NominalDiameter Lowmm in mm in mm in

High




Stone

mm inches

15,72-16,6616,51-17,4517,30-18,2418,11-19,0518,90-19,8419,68-20,6220,47-21,4121,29-22,2222,07-23,0122,86-23,8023,65-24,5924,43-25,40

.619-.656

.650-.687

.681-.718

.713-.750

.744-.781

.775-.812

.806-.843

.838-.875

.869-.906

.900-.937

.931-.968.962-1.000


.619" - 1.000"




C-625C-650C-681C-713C-750C-812C-812C-812C-875C-875C-937C-937

4 requiredGuide Shoes

4 required,packed 2 per box

CCCCCCCC

UAUAUBUBUBUCUCUC

BBBBBBBB

CHCHCHCHCHCHCHCH


Guide ShoeScrews

LN-1547A4 - 40 x 7/32"

LN-1548A4 - 40 x 1/4"

Replacement Parts

Not Replaceable

Not Replaceable

Not Replaceable

Not Replaceable



Mandrel Options





Page 2.45


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EC

, MB

B, &

LB

B)

PLA

TE

D T

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G(K

GM

& V

SS

MA

CH

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S)

CY

LIN

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R H

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(SV

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& S

V-1

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AC

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ESP

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, MP

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1-800-325-36702.44

P205-Stone Honing UnitsDiameter Range: 15,72 mm – 25,40 mm

.619" – 1.000"

Mandrel Stone

Guide Shoes


63.5 mm ( 2 1/2")

387.3 mm (15 1/4")

(Stone Length)317.5 mm ( 12 1/2")



P20

5G-P20-

P20 Mandrel Replacement Parts5G-P20 Wedge


Extended Length P20 MandrelsAvailable on a special order basis.


15,62mm - 25,63mm (.615"-1.010")For use on machines with Automatic Size Control units. Select the appropriate Size Control Probe based on workpiece finish diameter. See page 8.4 for complete list.

15,6215,7516,0316,4116,7917,2217,70 18,0118,3918,8019,2019,6919,99

.615

.620

.631

.646

.661

.678

.697709.724.740.756.775.787


16,1016,2316,5116,8917,2717,7018,1918,4918,8719,28 19,6920,1720,47

.634

.639

.650

.665

.680

.697

.716

.728.743.759.775.794.806

15,881616,2716,671717,461818,26 18,65 1919,45 2020,24

5/8—

41/6421/3243/6411/1645/6423/3247/643/4

49/6425/3251/64

20,3720,7821,1821,6721,9722,3822,7623,1723,6723,9524,3624,6925,15

.802

.818

.834.853.865.881.896.912.932.943.959.972.990


20,8521,26 21,6722,1522,4522,8623,2423,6524,16 24,4424,8425,1725,63

.821

.837

.853

.872

.884

.900

.915

.931

.951

.962

.978

.9911.010

20,64 2121,43 2222,2222,622323,422424,2124,612525,40

13/1653/6427/3255/64

7/857/6429/3259/6415/1661/6431/3263/64

1


Guide Shoes


(120 Grit)



InsertedGuide Shoes


UA-B-TX+

UB-B-TX+

UC-B-TX+

UA-B-_______-DX+

UB-B-_______-DX+

UC-B-_______-DX+

UA-B-______-JS2X+

UB-B-______-JS2X+

UC-B-______-JS2X+

SensingTip

Part No.

NominalDiameter

Diameter Range Diameter RangeLow


SensingTip

Part No.

NominalDiameter Lowmm in mm in mm in

High




Stone

mm inches

15,72-16,6616,51-17,4517,30-18,2418,11-19,0518,90-19,8419,68-20,6220,47-21,4121,29-22,2222,07-23,0122,86-23,8023,65-24,5924,43-25,40

.619-.656

.650-.687

.681-.718

.713-.750

.744-.781

.775-.812

.806-.843

.838-.875

.869-.906

.900-.937

.931-.968.962-1.000


.619" - 1.000"




C-625C-650C-681C-713C-750C-812 C-812 C-812C-875C-875C-937C-937

5 required

CCCCCCCC

UAUAUBUBUBUCUCUC

BBBBBBBB

CHCHCHCHCHCHCHCH

LN-1547A4 - 40 x 7/32"

LN-1548A4 - 40 x 1/4"

Not Replaceable

Not Replaceable

Not Replaceable

Not Replaceable


packed 2 per box


Guide ShoeScrews

Replacement Parts




Mandrel Options





At Right


HO

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G U

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PE

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L, EC

, MB

B, &

LBB

)P

LAT

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TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

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HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

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E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

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S&

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OLIN

G

www.sunnen.com 2.45

Honing Units P20


Available StonesH

ard

----

--S

oft


P20-A63P20-A65

P20-A67

P20-A69

P20-A43P20-A45

P20-A47

P20-A49P20-A411P20-A413

P20-A55

P20-A57

P20-A59

P20-A77P20-A27

P20-DM35

P20-NM35P20-NM37

P20-DMB45

P20-NM45

P20-DM55

P20-DV57

P20-NR53P20-NMG57P20-NM55P20-NM57

P20-DM85

P20-DV87

P20-NR83

P20-NM85

P20-DM05

P20-DV07

P20-NM05

}


Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

P20-DM85P20-J63P20-J57

P20-DM55P20-DM55P20-DM55P20-DM55P20-NM55P20-NM55

— —

1,250,831,380,502,001,001,751,251,00— —

P20-J95P20-J83P20-J95

P20-DM05P20-J95

P20-DM05P20-DM05

P20-J95P20-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

P20-DM05P20-J83P20-J95


0,830,400,300,080,500,380,380,400,18

P20-A413 — — P20-A413 — —

3316123201515167


503355208040705040— —




Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft

P20-J63P20-J65

P20-J67

P20-J69

P20-J45

P20-J47

P20-J49

P20-J55

P20-J57

P20-J83P20-J85

P20-J87

P20-J89

P20-J95

P20-J97

P20-J99

P20-CO5‡P20-J25

P20-J57P20-J63P20-J57

P20-DM55P20-J57

P20-DM55P20-DM55P20-A57P20-A55P20-A63

P20-NM55

Recommended Stones for P20 Mandrels

Stoneto use





Har

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---S

oft




* 1st choice



HO

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G U

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ELE

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GU

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PE

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MA

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(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

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(SV

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& S

V-1

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AC

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ESP

OR

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, MP

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2.46 1-800-325-3670

P28Diameter Range: 25,15 mm – 152,40 mm

.990" – 6"

mm inches

25,15-26,9726,72-28,5828,32-30,1529,90-31,7531,24-34,9334,42-38,1037,59-41,2840,77-44,4543,94-47,6347,18-50,8050,29-53,9853,47-57,1556,64-60,3359,81-63,5062,99-66,6866,17-69,8569,34-73,0372,52-76,2075,69-79,3878,87-82,5582,04-85,7385,22-88,9088,39-92,0891,57-95,2594,74-98,4397,92-101,60101,09-104,78104,27-107,95107,44-111,13110,62-114,30113,79-117,48116,97-120,65120,14-123,83123,32-127,00126,49-130,18129,67-133,35132,84-136,53136,02-139,70139,19-142,88142,37-146,05145,54-149,23148,72-152,40

.990-1.0621.052-1.1251.115-1.1871.177-1.2501.230-1.3751.355-1.5001.480-1.6251.605-1.7501.730-1.8751.855-2.0001.980-2.1252.105-2.2502.230-2.3752.355-2.5002.480-2.6252.605-2.7502.730-2.8752.855-3.0002.980-3.1253.105-3.2503.230-3.3753.355-3.5003.480-3.6253.605-3.7503.730-3.8753.855-4.0003.980-4.1254.105-4.2504.230-4.3754.355-4.5004.480-4.6254.605-4.7504.730-4.8754.855-5.0004.980-5.1255.105-5.2505.230-5.3755.355-5.5005.480-5.6255.605-5.7505.730-5.8755.855-6.000


.990" - 6"

Open Hole: Order 1, 2, 5 For Complete P28 2-Stone Honing UnitsBlind Hole: Order 1, 2, 4, 6 For Complete P28 2-Stone Honing Units

1 P28 Mandrel 2 TruingSleeve 4 Wedge

Blind Hole

Sunaloy Zinc BronzeHardSteel

DiamondPlated

2G-R282G-R282G-R282G-R282G-R282G-R282G-R282G-R282G-R282H-R282H-R282H-R282H-R282H-R282H-R28

2K-R28-12K-R28-12K-R28-12K-R28-12K-R28-12K-R28-12K-R28-12K-R28-12K-R28-12K-R28-12K-R28-2+

2K-R28-2+

2K-R28-2+

2K-R28-2+

2K-R28-2+

2K-R28-2+

2K-R28-2+

2K-R28-2+

2K-R28-2+

2K-R28-2+

2K-R28-3+

2K-R28-3+

2K-R28-3+

2K-R28-3+

2K-R28-3+

2K-R28-3+

2K-R28-3+

WB-D§

WC-D§

WD-D§

WD-D§

WE-D§

WE-D§

WF-D§

WF-D§

WF-D§

WG-D§

WG-D§

VA-BVA-BVB-BVB-BWB-BWC-BWD-BWD-BWE-BWE-BWF-BWF-BWF-BWG-BWG-BSC-B§

SC-B§

SC-B§

SC-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

VA-CHVA-CHVB-CHVB-CHWB-DHWC-DHWD-DHWD-DHWE-DHWE-DHWF-DHWF-DHWF-DHWG-DHWG-DHSC-BHSC-BHSC-BHSC-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BHSD-BH

VA-BDVA-BDVB-BDVB-BDWB-BDWC-BDWD-BDWD-BDWE-BDWE-BDWF-BDWF-BDWF-BDWG-BDWG-BD

SC-B-DX+

SC-B-DX+

SC-B-DX+

SC-B-DX+

SC-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

VA-C§

VA-C§

VB-C§

VB-C§

ST-1000ST-1062ST-1125ST-1187ST-1250ST-1375ST-1500ST-1600ST-1700ST-1875ST-2000ST-2100ST-2200ST-2375ST-2500ST-2625ST-2750ST-2875ST-3000ST-3125ST-3250ST-3375ST-3500ST-3625ST-3750ST-3875+

ST-4000+

ST-4125+

ST-4250+

ST-4375+

ST-4500+

ST-4625+

ST-4750+

ST-4875+

ST-5000+

ST-5125+

ST-5250+

ST-5375+

ST-5500+

ST-5625+

ST-5750+

ST-5875+

2G-P28-1000VA†2G-P28-1062VA†2G-P28-1125VB†2G-P28-1187VB†2G-P28-1250WB†2G-P28-1375WC†2G-P28-1500WD†2G-P28-1625WD†2G-P28-1750WE2H-P28-1875WE2H-P28-2000WF2H-P28-2125WF2H-P28-2250WF2H-P28-2375WG2H-P28-2500WG2K-P28-2625SC2K-P28-2750SC2K-P28-2875SC2K-P28-3000SC2K-P28-3125SD2K-P28-3250SD+

2K-P28-3375SD+

2K-P28-3500SD+

2K-P28-3625SD+

2K-P28-3750SD+

2K-P28-3875SD+

2K-P28-4000SD+

2K-P28-4125SD+

2K-P28-4250SD+

2K-P28-4375SD+

2K-P28-4500SD+

2K-P28-4625SD+

2K-P28-4750SD+

2K-P28-4875SD+

2K-P28-5000SD+

2K-P28-5125SD+

2K-P28-5250SD+

2K-P28-5375SD+

2K-P28-5500SD+

2K-P28-5625SD+

2K-P28-5750SD+

2K-P28-5875SD+

Truing Sleeve

Mandrel Stones

Wedge

Guide Shoes

(Stone Length)190.5 mm ( 6 9/16")

2G-P28

83.3 mm ( 3 9/32")


( 2 3/4") (2G, 2H)104.7 mm ( 4 1/8") ( 2K)

(Reach Length)236.9 mm ( 9 5/16") ( 2G, 2H)190.5 mm ( 10 11/16") ( 2K)

Tension Block Retainer Block

NOTE: Mandrels can be used with one stone for shorter parts which require long reach.

P28

See P28Open Hole Table on Page 2.50.

2-Stone Honing Units

SC and SD Guide ShoesOrder 2 Guide Shoes per number of stones used

5 OpenHole

6 BlindHole

Sunaloy® . . . . . . . . . . . .General purpose shoe for most honing applications . . . . . . . . . . . . . . . . . . . Furnished with Mandrel.Zinc . . . . . . . . . . . . . . . . For most honing operations except fine finish . . . . . . . . . . . . . . . . . . . . . . . . .Furnished with Mandrel.Bronze . . . . . . . . . . . . . . For finer finishes and soft or difficult materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order separately.Hard Steel . . . . . . . . . . . For production honing or hard, rough parts or carbide, ceramic, etc . . . . . . . . . . . . .Order separately.Diamond Plated . . . . . . For fast stock removal and longer shoe life (120 grit). . . . . . . . . . . . . . . . . . . . . . . . . .Order separately.† Requires use of LN570A Concentric Sleeve.§ Supplied with Mandrel. All others, order separately.+ Special Order - Contact Customer Service

Replacement Guide Shoes 2 required

See R28Blind Hole Table on Page 2.51.

3Assembled for open hole work. Includes Wedge and Guide Shoes

Replace WhenW e a r B e g i n s

To Show

Honing Stone

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.47www.sunnen.com

P28 Diameter Range:

25,15 mm – 152,40 mm

.990" – 6"

Truing Sleeve

Mandrel Stones

Wedge

Guide Shoes

(Stone Length)250.0 mm ( 9 27/32") 83.3 mm

( 3 9/32")


( 2 3/4") (3G, 3H)104.7 mm ( 4 1/8") ( 3K)

(Reach Length)319.8 mm ( 12 19/32") ( 3G, 3H)

354.7 mm ( 13 31/32") ( 3K)



P28-

3G-P28

3-Stone Honing Units

mm inches

25,15-26,9726,72-28,5828,32-30,1529,90-31,7531,24-34,9334,42-38,1037,59-41,2840,77-44,4543,94-47,6347,18-50,8050,29-53,9853,47-57,1556,64-60,3359,81-63,5062,99-66,6866,17-69,8569,34-73,0372,52-76,2075,69-79,3878,87-82,5582,04-85,7385,22-88,9088,39-92,0891,57-95,2594,74-98,4397,92-101,60101,09-104,78104,27-107,95107,44-111,13110,62-114,30113,79-117,48116,97-120,65120,14-123,83123,32-127,00126,49-130,18129,67-133,35132,84-136,53136,02-139,70139,19-142,88142,37-146,05145,54-149,23148,72-152,40

.990-1.0621.052-1.1251.115-1.1871.177-1.2501.230-1.3751.355-1.5001.480-1.6251.605-1.7501.730-1.8751.855-2.0001.980-2.1252.105-2.2502.230-2.3752.355-2.5002.480-2.6252.605-2.7502.730-2.8752.855-3.0002.980-3.1253.105-3.2503.230-3.3753.355-3.5003.480-3.6253.605-3.7503.730-3.8753.855-4.0003.980-4.1254.105-4.2504.230-4.3754.355-4.5004.480-4.6254.605-4.7504.730-4.8754.855-5.0004.980-5.1255.105-5.2505.230-5.3755.355-5.5005.480-5.6255.605-5.7505.730-5.8755.855-6.000


.990" - 6"



Blind HoleAssembled for

open hole work.Includes Wedgeand Guide Shoes


3K-R28-13K-R28-13K-R28-13K-R28-13K-R28-13K-R28-13K-R28-13K-R28-13K-R28-13K-R28-13K-R28-2+

3K-R28-2+

3K-R28-2+

3K-R28-2+

3K-R28-2+

3K-R28-2+

3K-R28-2+

3K-R28-2+

3K-R28-2+

3K-R28-2+

3K-R28-3+

3K-R28-3+

3K-R28-3+

3K-R28-3+

3K-R28-3+

3K-R28-3+

3K-R28-3+

WB-D§

WC-D§

WD-D§

WD-D§

WE-D§

WE-D§

WF-D§

WF-D§

WF-D§

WG-D§

WG-D§


SC-B§

SC-B§

SC-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§



SC-B-DX+

SC-B-DX+

SC-B-DX+

SC-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

VA-C§

VA-C§

VB-C§

VB-C§


ST-4000+

ST-4125+

ST-4250+

ST-4375+

ST-4500+

ST-4625+

ST-4750+

ST-4875+

ST-5000+

ST-5125+

ST-5250+

ST-5375+

ST-5500+

ST-5625+

ST-5750+

ST-5875+

3G-P28-1000VA†3G-P28-1062VA†3G-P28-1125VB†3G-P28-1187VB†3G-P28-1250WB†3G-P28-1375WC†3G-P28-1500WD†3G-P28-1625WD†3G-P28-1750WE3H-P28-1875WE3H-P28-2000WF3H-P28-2125WF3H-P28-2250WF3H-P28-2375WG3H-P28-2500WG3K-P28-2625SC+

3K-P28-2750SC+

3K-P28-2875SC+

3K-P28-3000SC+

3K-P28-3125SD+

3K-P28-3250SD+

3K-P28-3375SD+

3K-P28-3500SD+

3K-P28-3625SD+

3K-P28-3750SD+

3K-P28-3875SD+

3K-P28-4000SD+

3K-P28-4125SD+

3K-P28-4250SD+

3K-P28-4375SD+

3K-P28-4500SD+

3K-P28-4625SD+

3K-P28-4750SD+

3K-P28-4875SD+

3K-P28-5000SD+

3K-P28-5125SD+

3K-P28-5250SD+

3K-P28-5375SD+

3K-P28-5500SD+

3K-P28-5625SD+

3K-P28-5750SD+

3K-P28-5875SD+



5 OpenHole

6 BlindHole




DiamondPlated

3Replace WhenW e a r B e g i n s

To Show


Honing Stone

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G

2.48 1-800-325-3670

Truing Sleeve

Mandrel Stones

Wedge

Guide Shoes

(Stone Length)333.3 mm ( 13 1/8") 83.3 mm

( 3 9/32")


( 2 3/4") (4G, 4H)104.7 mm ( 4 1/8") ( 4K)


437.9 mm ( 17 1/4") ( 4K)



P28-

4G-P28

P284-Stone Honing UnitsDiameter Range: 25,15 mm – 152,40 mm

.990" – 6"

mm inches

25,15-26,9726,72-28,5828,32-30,1529,90-31,7531,24-34,9334,42-38,1037,59-41,2840,77-44,4543,94-47,6347,18-50,8050,29-53,9853,47-57,1556,64-60,3359,81-63,5062,99-66,6866,17-69,8569,34-73,0372,52-76,2075,69-79,3878,87-82,5582,04-85,7385,22-88,9088,39-92,0891,57-95,2594,74-98,4397,92-101,60101,09-104,78104,27-107,95107,44-111,13110,62-114,30113,79-117,48116,97-120,65120,14-123,83123,32-127,00126,49-130,18129,67-133,35132,84-136,53136,02-139,70139,19-142,88142,37-146,05145,54-149,23148,72-152,40

.990-1.0621.052-1.1251.115-1.1871.177-1.2501.230-1.3751.355-1.5001.480-1.6251.605-1.7501.730-1.8751.855-2.0001.980-2.1252.105-2.2502.230-2.3752.355-2.5002.480-2.6252.605-2.7502.730-2.8752.855-3.0002.980-3.1253.105-3.2503.230-3.3753.355-3.5003.480-3.6253.605-3.7503.730-3.8753.855-4.0003.980-4.1254.105-4.2504.230-4.3754.355-4.5004.480-4.6254.605-4.7504.730-4.8754.855-5.0004.980-5.1255.105-5.2505.230-5.3755.355-5.5005.480-5.6255.605-5.7505.730-5.8755.855-6.000


.990" - 6"



Blind Hole


4K-R28-1+

4K-R28-1+

4K-R28-1+

4K-R28-1+

4K-R28-1+

4K-R28-1+

4K-R28-1+

4K-R28-1+

4K-R28-1+

4K-R28-1+

4K-R28-2+

4K-R28-2+

4K-R28-2+

4K-R28-2+

4K-R28-2+

4K-R28-2+

4K-R28-2+

4K-R28-2+

4K-R28-2+

4K-R28-2+

4K-R28-3+

4K-R28-3+

4K-R28-3+

4K-R28-3+

4K-R28-3+

4K-R28-3+

4K-R28-3+

WB-D§

WC-D§

WD-D§

WD-D§

WE-D§

WE-D§

WF-D§

WF-D§

WF-D§

WG-D§

WG-D§


SC-B§

SC-B§

SC-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§



SC-B-DX+

SC-B-DX+

SC-B-DX+

SC-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

VA-C§

VA-C§

VB-C§

VB-C§


ST-4000+

ST-4125+

ST-4250+

ST-4375+

ST-4500+

ST-4625+

ST-4750+

ST-4875+

ST-5000+

ST-5125+

ST-5250+

ST-5375+

ST-5500+

ST-5625+

ST-5750+

ST-5875+

4G-P28-1000VA†4G-P28-1062VA†4G-P28-1125VB†4G-P28-1187VB†4G-P28-1250WB†4G-P28-1375WC†4G-P28-1500WD†4G-P28-1625WD†4G-P28-1750WE4H-P28-1875WE4H-P28-2000WF4H-P28-2125WF4H-P28-2250WF4H-P28-2375WG4H-P28-2500WG4K-P28-2625SC+

4K-P28-2750SC+

4K-P28-2875SC+

4K-P28-3000SC+

4K-P28-3125SD+

4K-P28-3250SD+

4K-P28-3375SD+

4K-P28-3500SD+

4K-P28-3625SD+

4K-P28-3750SD+

4K-P28-3875SD+

4K-P28-4000SD+

4K-P28-4125SD+

4K-P28-4250SD+

4K-P28-4375SD+

4K-P28-4500SD+

4K-P28-4625SD+

4K-P28-4750SD+

4K-P28-4875SD+

4K-P28-5000SD+

4K-P28-5125SD+

4K-P28-5250SD+

4K-P28-5375SD+

4K-P28-5500SD+

4K-P28-5625SD+

4K-P28-5750SD+

4K-P28-5875SD+



5 OpenHole

6 BlindHole

Replacement Guide Shoes 4 required Honing Stone



DiamondPlated

3Assembled for open hole work. Includes Wedge and Guide Shoes


To Show


HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

www.sunnen.com 2.49

P285-Stone Honing Units

Truing Sleeve

Mandrel Stones

Wedge

Guide Shoes

(Stone Length)416.5 mm ( 16 13/32")



( 2 3/4") (5G, 5H)104.7 mm ( 4 1/8") ( 5K)


521.2 mm ( 20 5/8") ( 5K)



P28-

5G-P28

mm inches

25,15-26,9726,72-28,5828,32-30,1529,90-31,7531,24-34,9334,42-38,1037,59-41,2840,77-44,4543,94-47,6347,18-50,8050,29-53,9853,47-57,1556,64-60,3359,81-63,5062,99-66,6866,17-69,8569,34-73,0372,52-76,2075,69-79,3878,87-82,5582,04-85,7385,22-88,9088,39-92,0891,57-95,2594,74-98,4397,92-101,60101,09-104,78104,27-107,95107,44-111,13110,62-114,30113,79-117,48116,97-120,65120,14-123,83123,32-127,00126,49-130,18129,67-133,35132,84-136,53136,02-139,70139,19-142,88142,37-146,05145,54-149,23148,72-152,40

.990-1.0621.052-1.1251.115-1.1871.177-1.2501.230-1.3751.355-1.5001.480-1.6251.605-1.7501.730-1.8751.855-2.0001.980-2.1252.105-2.2502.230-2.3752.355-2.5002.480-2.6252.605-2.7502.730-2.8752.855-3.0002.980-3.1253.105-3.2503.230-3.3753.355-3.5003.480-3.6253.605-3.7503.730-3.8753.855-4.0003.980-4.1254.105-4.2504.230-4.3754.355-4.5004.480-4.6254.605-4.7504.730-4.8754.855-5.0004.980-5.1255.105-5.2505.230-5.3755.355-5.5005.480-5.6255.605-5.7505.730-5.8755.855-6.000


.990" - 6"



Blind HoleAssembled for open hole work. Includes Wedge and Guide Shoes


To Show5G-R285G-R285G-R285G-R285G-R285G-R285G-R285G-R285G-R285H-R285H-R285H-R285H-R285H-R285H-R28

5K-R28-1+

5K-R28-1+

5K-R28-1+

5K-R28-1+

5K-R28-1+

5K-R28-1+

5K-R28-1+

5K-R28-1+

5K-R28-1+

5K-R28-1+

5K-R28-2+

5K-R28-2+

5K-R28-2+

5K-R28-2+

5K-R28-2+

5K-R28-2+

5K-R28-2+

5K-R28-2+

5K-R28-2+

5K-R28-2+

5K-R28-3+

5K-R28-3+

5K-R28-3+

5K-R28-3+

5K-R28-3+

5K-R28-3+

5K-R28-3+

WB-D§

WC-D§

WD-D§

WD-D§

WE-D§

WE-D§

WF-D§

WF-D§

WF-D§

WG-D§

WG-D§


SC-B§

SC-B§

SC-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§

SD-B§



SC-B-DX+

SC-B-DX+

SC-B-DX+

SC-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

SD-B-DX+

VA-C§

VA-C§

VB-C§

VB-C§


ST-4000+

ST-4125+

ST-4250+

ST-4375+

ST-4500+

ST-4625+

ST-4750+

ST-4875+

ST-5000+

ST-5125+

ST-5250+

ST-5375+

ST-5500+

ST-5625+

ST-5750+

ST-5875+

5G-P28-1000VA†5G-P28-1062VA†5G-P28-1125VB†5G-P28-1187VB†5G-P28-1250WB†5G-P28-1375WC†5G-P28-1500WD†5G-P28-1625WD†5G-P28-1750WE5H-P28-1875WE5H-P28-2000WF5H-P28-2125WF5H-P28-2250WF5H-P28-2375WG5H-P28-2500WG+

5K-P28-2625SC+

5K-P28-2750SC+

5K-P28-2875SC+

5K-P28-3000SC+

5K-P28-3125SD+

5K-P28-3250SD+

5K-P28-3375SD+

5K-P28-3500SD+

5K-P28-3625SD+

5K-P28-3750SD+

5K-P28-3875SD+

5K-P28-4000SD+

5K-P28-4125SD+

5K-P28-4250SD+

5K-P28-4375SD+

5K-P28-4500SD+

5K-P28-4625SD+

5K-P28-4750SD+

5K-P28-4875SD+

5K-P28-5000SD+

5K-P28-5125SD+

5K-P28-5250SD+

5K-P28-5375SD+

5K-P28-5500SD+

5K-P28-5625SD+

5K-P28-5750SD+

5K-P28-5875SD+



5 OpenHole

6 BlindHole




DiamondPlated

3


.990" – 6"


Honing Stone

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


1-800-325-36702.50


Available Stones

Har

d--

----

So

ft


P28-A61P28-A63P28-A65

P28-A67P28-A68P28-A69

P28-A43P28-A45

P28-A47

P28-A49

P28-A411P28-A413

P28-A53P28-A55P28-A56P28-A57P28-A58P28-A59

P28-A73P28-A75

P28-A77

P28-A79

P28-A23P28-A25

P28-A27P28-A28

P28-DM65

P28-NM65P28-NM67

P28-NM15P28-NM17

P28-DM35

HP28-NM35

P28-NM35P28-NM37

P28-DMB45P28-DM45

P28-DV47

P28-NM45P28-NM47

P28-DM55P28-DM57

P28-DV57

P28-NR51P28-NR53

HP28-NM55P28-NMG55 P28-NMG57 P28-NM55P28-NM57P28-NM59

P28-DM85P28-DM87

P28-DV87

P28-NR83

P28-NM85P28-NM87

MP28-DM95P28-DM95

P28-NM95

MP28-DM05P28-DM05

P28-DV07

P28-NMG05P28-NM05

P28-DM905

P28-NM905

P28-DR007P28-DM005

P28-NM005

Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft

P28-J63P28-J65

P28-J67

P28-J69P28-J611

P28-J45

P28-J47

P28-J49

P28-J55

P28-J57

P28-J59

P28-J83P28-J85

P28-J87

P28-J89

P28-J93P28-J95

P28-J97

P28-J99

P28-CO5‡P28-J25

P28-J27

Open Hole P28 Honing Stones

}

Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

P28-DM85P28-J63P28-J57


——

1,250,831,380,502,001,001,751,251,00——

P28-J95P28-J83P28-J95

P28-DM05P28-J95

P28-DM05P28-DM05

P28-J85P28-J93

0,300,400,300,080,130,380,380,100,13

12161235151545

P28-DM05P28-J83P28-J95


0,830,400,300,080,500,380,380,400,18

P28-A413 — — P28-A413 — —

3316123201515167


503355208040705040——




P28-J57P28-J63P28-J57

P28-DM55P28-J57

P28-DM55P28-DM55P28-A57P28-A55P28-A63

P28-NM55

Recommended Stones for Open Hole P28 Honing Units

Stoneto use






Replacement Parts for P28 Honing Units(Both Open and Blind Hole)

_G-P28

_G-P28

_H-P28

_J-P28

_K-P28-1

_K-P28-2

_K-P28-3

_G-R28

_G-R28

_H-R28

_J-R28

_K-R28-1

_K-R28-2

_K-R28-3

LN-1329A

LN-1329A

LN-1330A

LN-1329A

LN-1329A

LN-1329A

LN-1329A

LN-1336A

LN-1336A

LN-1337A

LN-1336A

LN-1336A

LN-1336A

LN-1336A

LN-1144

LN-1156

LN-1156

LN-1156

LN-1156

LN-1156

LN-1156

_G-P28-1000VA —_G-P28-1187VB

_G-P28-1250WB —_G-P28-1750WE

_H-P28-1875WE —_H-P28-2500WG

_J-P28-2625SC —_J-P28-3750SD

_K-P28-2625SC —_K-P28-3750SD

_K-P28-3875SD —_K-P28-5000SD

_K-P28-5125SD —_K-P28-5875SD

MandrelRange*

Wedge§OpenHole

Wedge§BlindHole

RetainerBlock

TensionBlock

GuideShoeShims

(set of 4)

§ Insert 2,3,4 or 5 depending on stone number. Ex. 4G-P28 Wedge for 4-Stone Mandrel

Automatic Size Control Probes26mm - 51mm (1"-2")

26-32 32-38 38-45 45-51

1 - 1 1/41 1/4 - 1 1/21 1/2 - 1 3/41 3/4 - 2

ASC-51 ASC-52 ASC-53 ASC-54

Sensing TipPart No.

Diameter Range

mm in

For use on machines with Automatic Size Control units. Select the appropriate size control probe based on workpiece finish diameter. See page 8.4 for complete list of A.S.C. probes.

Setting Fixture required for centering and setting Sensing Units. Order ASC-50 Setting Fixture. (For metric version, specify ASC-50M.)

Har

d--

---S

oft




* 1st choice ** 2nd choice. Use if A55 does not cut. *** 3rd choice. Use if A63 does not cut.

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.51

Blind Hole R28 Honing Stones

}

Material


1,380,831,380,500,501,001,750,750,300,301,00

5533552020407030121240

R28-DM85R28-J63R28-J57

R28-DM55R28-DM55R28-DM55R28-DM55R28-NM55R28-NM55

——

1,250,831,380,502,001,001,751,251,00——

R28-J95R28-J83R28-J95

R28-DM05R28-J95

R28-DM05R28-DM05

R28-J95R28-J83

0,300,400,300,080,130,380,380,100,13

12161235151545

R28-DM05R28-J83R28-J95

R28-DM05R28-DM05R28-DM05R28-DM05R28-NM05R28-NM05

0,830,400,300,080,500,380,380,400,18

R28-A413 — — R28-A413 — —

331612351515167


503355208040705040——




R28-J57R28-J63R28-J57

R28-DM55R28-J57

R28-DM55R28-DM55R28-A57R28-A55R28-A63

R28-NM55

Recommended Stones for Blind Hole R28 Honing Units

Stoneto use






Available Stones

Har

d--

----

So

ft


R28-A63R28-A65

R28-A67

R28-A69

R28-A43R28-A45

R28-A4501A

R28-A47R28-A4701A

R28-A49R28-A4901ARL28-A411R28-A413

R28-A55R28-A5501A

R28-A56R28-A57

R28-A5701AR28-A59

R28-A5901A

R28-A73R28-A75

R28-A77

R28-A7701A

R28-NM35R28-NM37

R28-NM45

R28-DM55

R28-DV57

R28-NR53R28-NMG57R28-NM55R28-NM57

R28-DM85

R28-DV87

R28-NR83

R28-NM85 R28-NM95

R28-DM05

R28-DV07

R28-NM05 R28-NM005


Grit Size 70 80 100 150 220 280 320 400 500 600 900 1200


Har

d--

---S

oft R28-J63

R28-J65R28-J6501A

R28-J67R28-J6701A

R28-J69

R28-J45

R28-J47

R28-J49

R28-J55

R28-J57R28-J5701A

R28-J59

R28-J83R28-J85

R28-J8501AR28-J87

R28-J8701AR28-J89

R28-J93R28-J95

R28-J9501AR28-J97

R28-J99

R28-CO5‡

Hard-tipped Stones

For honing blind hole bores available from stock (12 per box).

R28-J57-01AR28-J85-01AR28-J87-01AR28-J95-01A

———

R28-A47-01AR28-A49-01A

R28-A55-01A R28-A57-01A

—R28-A59-01AR28-A87-01A

Aluminum Oxide (A)Silicon Carbide (J)

Additional Guide ShoesCarbide Inserted

Metal Bond Superabrasive(Specify type of abrasive; Diamond or Borazon/CBN; Grit size and hardness)

VA-B-TX+

VB-B-TX+

WB-D-TX+

WC-D-TX+

WD-D-TX+

WE-D-TX+

WF-D-TX+

WG-D-TX+

SC-B-TX+

SD-B-TX+

VA-B-______-JS2X+

VB-B-______-JS2X+

WB-D-______-HW8X+

WC-D-______-HW8X+

WD-D-______-HW8X+

WE-D-______-HW8X+

WF-D-______-HW8X+

WG-D-______-HW8X+

SC-B-______-LJ7X†+

SD-B-______-LJ7X†+

†Order 2 shoes per number of stones used.

Sunnen’s PHT tools are used as a final finishing step, after initial honing, to provide a plateau surface on cyl-inder walls. Made from special abrasive impregnated filament, these long-lasting honing tools are available for portable and CV/CK hone heads. For additional information contact your local Sunnen Field Engineer or call Customer Service toll-free in St. Louis.

Abrasive Set for all P28 Style Mandrels.

25,146-152,4 P28-PHT 731

Abrasive Set(320 Grit)

Diameter Range

mm in

.990-6.00

PHT Plateau Hone Tools For bores whose finish size falls between the diameters listed in the table, select the bushing whose bore diameter is just under finish size. When setting up the job for the first time, the undersize alignment bushing can be honed out to finish size with the same tooling used for honing the workpiece. For bushing diameters outside the standard range call your Sunnen representative.

Alignment BushingsFor machines with fully adjustable spindle nose.

Bore Sizemm inches

C-1000C-1062C-1125C-1187C-1250

Part Number

25,4026,9728,5830,1531,75

1.0001.06251.1251.18751.250

Har

d--

---S

oft




R28-A8701A

R28-J27

* 1st choice



www.sunnen.com


HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G

2.52 1-800-325-3670

Y8 Mandrel Replacement PartsY8-W Wedge Replace when wear begins to showLN-3117A Stone RetainerLN-3211A Wedge Guide

Y8Diameter Range: 6,22 mm – 7,82 mm

.245" – .308"


.245" – .308"

Keyway Honing Units

Order 1-5 For Complete Y8 Keyway Honing Units

1 Y8 MandrelIncludes wedge 2 Truing


Stone



C-245C-250C-255C-260C-265C-270C-275C-280C-285C-290C-295C-300

Y8-AY8-AY8-AY8-AY8-AY8-AY8-AY8-AY8-AY8-AY8-AY8-A

S-245S-250S-255S-260S-265S-270S-275S-280S-285S-290S-295S-300

inchesmm

Y8-245BY8-250BY8-255BY8-260BY8-265BY8-270BY8-275BY8-280BY8-285BY8-290BY8-295BY8-300B

SSSSSSSSSSSS

HHHHHHHHHHHH

B+

B+

B+

B+

B+

B+

B+

B+

B+

B+

B+

B+

6,22-6,356,35-6,486,48-6,606,60-6,736,73-6,866,86-6,986,98-7,117,11-7,247,24-7,377,37-7,497,49-7,627,62-7,82

.245-.250

.250-.255

.255-.260

.260-.265

.265-.270

.270-.275

.275-.280

.280-.285

.285-.290

.290-.295

.295-.300

.300-.308


.245" - .308"With Standard Shank

Choose One Suffix

YY8 Mandrel Replacement PartsYY8-W Wedge Replace when wear begins to show


Order 1-5 For Complete YY8 Keyway Honing Units

1 YY8Mandrel†Includes wedge

2 TruingSleeve 3 Adapter 4 Alignment




C-245C-250C-255C-260C-265C-270C-275C-280C-285C-290C-295C-300

Y8-AY8-AY8-AY8-AY8-AY8-AY8-AY8-AY8-AY8-AY8-AY8-A

S-245S-250S-255S-260S-265S-270S-275S-280S-285S-290S-295S-300

mm inches

YY8-245BYY8-250BYY8-255BYY8-260BYY8-265BYY8-270BYY8-275BYY8-280BYY8-285BYY8-290BYY8-295BYY8-300B

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

S+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

H+

6,22-6,356,35-6,486,48-6,606,60-6,736,73-6,866,86-6,986,98-7,117,11-7,247,24-7,377,37-7,497,49-7,627,62-7,82

.245-.250

.250-.255

.255-.260

.260-.265

.265-.270

.270-.275

.275-.280

.280-.285

.285-.290

.290-.295

.295-.300

.300-.308



Choose One Suffix

YY8 Mandrels are similar to Y8 Mandrels except stone length is 34,9 mm (1 3/8"). Use only when bore length or interruptions will not allow holes to be honed properly with standard Y8 Mandrels.

NOTES: Standard Keyway Mandrels not suitable for blind holes. Blind Hole Keyway Mandrels and Stones are available on special order basis. Contact Customer Service for price and availability.

These honing units are designed to be used for honing bores with keyways, splines, ports and other surface inter-ruptions.

Keyway Mandrels must be trued accurately to keep the honing stone from hanging up in the keyway. Size Truing Sleeve to a diameter between the desired finish bore size and ,127 mm (.005") under.

Mandrel Options

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel with hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals.+ = Special Order. Contact Customer Service.

Mandrel OptionsS = Steel Mandrel w/ soft

shoes for honing most materials.

H = Steel Mandrel with hardened shoes for pro-duction honing or hard, rough parts, carbide, ceramic, glass.

† = Not available in bronze.+ = Special Order. Contact

Customer Service.


At Right


At Right

YY8Keyway Honing Units

Truing Sleeve


Stone

MandrelGuide Shoes

Wedge

Max.KeywayWidth

2.3 mm(3/32")

StoneRetainer

Y8-W

Y8-A


Wedge

(Shank Length)

50.8 mm ( 2")

69.8 mm(2 3/4")

(Stone Length)19.0 mm ( 3/4")

WedgeGuide

Y8-

Typical Cross Sectionof Keyway Honing Unit


StoneRetainer

YY8-W

YY8-A


Wedge

(Shank Length)

50.8 mm ( 2")

(Reach Length)85.7 mm(3 3/8")


WedgeGuide

Y8-

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


2.53

Superabrasive Stone InsertedGuide Shoe MandrelsFor applications where a long lasting mandrel is needed and the mate-rial being honed reacts negatively with a hardened mandrel. Made from a bronze mandrel. Single or double insert mandrels in either CBN or diamond are available.

Extended Shank MandrelsAvailable for honing parts that are too long to be honed with a standard mandrel.Tandem “In-Line” Mandrels Used to size two or more “In-Line” or tandem bores in perfect alignment. Special tandem mandrels can generally be supplied for those applications which have too long a tan-dem dis-tance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.

www.sunnen.com

Aluminum Oxide Stones (A) - Y8/12 per box, YY8/6 per box

All Available StonesGrit Size

70 80 100 150 220 280 320 400 500 600 1200

Silicon Carbide Stones (J,C) - Y8/12 per box, YY8/6 per box

Y8-A65Y8-A67Y8-A69

Y8-A45Y8-A47

Y8-A55Y8-A57

Y8-J63

Y8-J67Y8-J47 Y8-J57

Y8-J83Y8-J85Y8-J87

Y8-J93Y8-J95 Y8-C05

}


Material

1,380,831,380,500,650,450,30

55335520251812

Y8/YY8-J95 Y8/YY8-J83 Y8/YY8-J95 Y8/YY8-J95 Y8/YY8-J95Y8/YY8-J83

0,300,400,300,130,100,13

121612 5 4 5

AluminumBrass, SoftBronzeCast IronSteel, SoftSteel, Hardened

AluminumBrass, SoftBronzeCast IronSteel, SoftSteel, Hardened*Steel, Hardened**


6,10mm -8,20mm (.240"-.323")For use on machines with Automatic Size Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 8.4 for complete list of A.S.C. Sensing Tips.

Fast removal: deburred, bored,ground, reamed holes

6,356,7577,548


Y8/YY8-J57 Y8/YY8-J63 Y8/YY8-J57 Y8/YY8-J57 Y8/YY8-A57 Y8/YY8-A55 Y8/YY8-A63

Recommended Stones forY8/YY8 Mandrels

Stoneto use


µm µin

1/417/649/3219/645/16

6,106,506,837,297,72

.240

.256

.269

.287

.304

6,586,997,327,778,20

.259

.275

.288

.306

.323

For production honing recommendations using superabrasive stones with Keyway Mandrels contact Customer Service.

SensingTip

Part No.

NominalDiameter

Diameter RangeLow


Har

d--

--

So

ftH

ard

--

--S

oft

Har

d--

--

So

ftH

ard

--

--S

oft




* 1st choice


Y8 & YY8Keyway Honing Units

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G

2.54

Truing Sleeve


Stone

MandrelGuide Shoes

Wedge

Max.KeywayWidth

2.3 mm(3/32")

StoneRetainer

Y10-W

Y10-A


Wedge

(Shank Length)

50.8 mm ( 2")

69.8 mm(2 3/4")

(Stone Length)19.0 mm ( 3/4")

WedgeGuide


Y10-

1-800-325-3670


YY10 Mandrel Replacement PartsYY10-W Wedge Replace when wear begins to showLN-3117A Stone RetainerLN-3211A Wedge Guide


StoneRetainer

YY10-W

YY10-A


Wedge

(Shank Length)

50.8 mm ( 2")

(Reach Length)85.7 mm(3 3/8")


WedgeGuide

YY10-


.308" – .370"


.308" – .370"


1 YY10Mandrel† Includes wedge





C-308C-316C-323C-331C-339C-347C-354C-362

Y10-AY10-AY10-AY10-AY10-AY10-AY10-AY10-A

S-308S-316S-323S-331S-339S-347S-354S-362

inchesmm

YY10-308BYY10-316BYY10-323BYY10-331BYY10-339BYY10-347BYY10-354BYY10-362B

S+

S+

S+

S+

S+

S+

S+

S+

H+

H+

H+

H+

H+

H+

H+

H+

7,82-8,038,03-8,208,20-8,418,41-8,618,61-8,818,81-8,998,99-9,199,19-9,40

.308-.316

.316-.323

.323-.331

.331-.339

.339-.347

.347-.354

.354-.362

.362-.370


.308" - .370"

Keyway Honing Units

With Standard ShankChoose One Suffix


1 Y10MandrelIncludes wedge





C-308C-316C-323C-331C-339C-347C-354C-362


S-308S-316S-323S-331S-339S-347S-354S-362

inchesmm

Y10-308BY10-316BY10-323BY10-331BY10-339BY10-347BY10-354BY10-362B

SSSSSSSS

HHHHHHHH

B+

B+

B+

B+

B+

B+

B+

B+

7,82-8,038,03-8,208,20-8,418,41-8,618,61-8,818,81-8,998,99-9,199,19-9,40

.308-.316

.316-.323

.323-.331

.331-.339

.339-.347

.347-.354

.354-.362

.362-.370



Choose One Suffix


These honing units are designed to be used for honing bores with key-ways, splines, ports and other surface interruptions.

Keyway Mandrels must be trued accurately to keep the honing stone from hanging up in the key-way. Size Truing Sleeve to a diam-eter between the desired finish bore size and ,127 mm (.005") under.

YY10 Mandrels are similar to Y10 Mandrels except stone length is 34,9 mm (1 3/8"). Use only when bore length or interruptions will not allow holes to be honed properly with standard Y10 Mandrels.

Mandrel Options

S = Steel Mandrel w/ soft shoes for honing most materials.

H = Steel Mandrel with hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.

B = Bronze Mandrel for very fine finishes and honing exotic metals.+ = Special Order. Contact Customer Service.

Mandrel OptionsS = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel with hardened shoes forproduction honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals.+ = Special Order. Contact Customer Service.


At Right


At Right


HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


2.55



88,338,7399,53


5/1621/6411/3223/64 3/8

7,728,088,488,819,27

.304

.318

.334

.347

.365

8,208,568,979,309,75

.323

.337

.353

.366

.384

SensingTip

Part No.

NominalDiameter

Diameter RangeLow


www.sunnen.com

Superabrasive Stone Inserted Guide Shoe Mandrels+For applications where a long lasting mandrel is needed and the mate-rial being honed reacts negatively with a hardened mandrel. Made from a bronze mandrel. Single or double insert mandrels in either CBN or diamond are available.


Tandem “In-Line” Mandrels+Used to size two or more “In-Line” or tandem bores in perfect align-ment. Special tandem mandrels can generally be supplied for those applications which have too long a tandem dis-tance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.



70 80 100 150 220 280 320 400 500 600 1200


Y10-A65Y10-A67Y10-A69

Y10-A45Y10-A47

Y10-A55Y10-A57Y10-A59

Y10-J65Y10-J67Y10-J57

Y10-J95

Material

1,380,831,38—

0,50——

0,650,45

553355—20——2518

Y10/YY10-J95 Y10/YY10-J95 Y10/YY10-J95

—Y10/YY10-J95

——

Y10/YY10-J95Y10/YY10-J95

0,300,400,30—

0,13——

0,100,13

121612—5

——45


AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*



Y10/YY10-J57 Y10/YY10-J63 Y10/YY10-J57

—Y10/YY10-J57

——

Y10/YY10-A57 Y10/YY10-A55

Recommended Stones for Y10/YY10 Mandrels

Stoneto use


µm µin

}

Har

d--

--

So

ftH

ard

--

--S

oft




* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G

2.56 1-800-325-3670

Truing Sleeve


Stone

MandrelGuide Shoes

Wedge

Max.KeywayWidth

3.1 mm(1/8")

StoneRetainer

Y12-W

Y12-AY12-


Wedge

(Shank Length)

50.8 mm ( 2")

82.5 mm(3 1/4")


WedgeGuide








StoneRetainer

YY12-A


Wedge

(Shank Length)

44.4 mm ( 1 3/4")

(Reach Length)101.5 mm

(4")


WedgeGuide

YY12-W

YY12-


.370" – .495"

YY12Keyway Honing UnitsDiameter Range: 9,40 mm – 12,57 mm

.370" – .495"







C-370C-385C-400C-416C-432C-447C-463C-479


S-370S-385S-400S-416S-432S-447S-463S-479

inchesmm


S+

S+

S+

S+

S+

S+

S+

S+

H+

H+

H+

H+

H+

H+

H+

H+

9,40-9,789,78-10,1610,16-10,5710,57-10,9710,97-11,3511,35-11,7611,76-12,1712,17-12,57

.370-.385

.385-.400

.400-.416

.416-.432

.432-.447

.447-.463

.463-.479

.479-.495


.370" - .495"

Keyway Honing Units



1 Y12Mandrel*Includes wedge





C-370C-385C-400C-416C-432C-447C-463C-479


S-370S-385S-400S-416S-432S-447S-463S-479

inchesmm

Y12-370BY12-385BY12-400BY12-416BY12-432BY12-447BY12-463BY12-479B

SSSSSSSS

HHHHHHHH

B+

B+

B+

B+

B+

B+

B+

B+

9,40-9,789.78-10,1610,16-10,5710,57-10,9710,97-11,3511,35-11,7611,76-12,1712,17-12,57

.370-.385

.385-.400

.400-.416

.416-.432

.432-.447

.447-.463

.463-.479

.479-.495



Choose One Suffix

YY12 Mandrels are similar to Y12 Mandrels except stone length is 57,1 mm (2 1/4"). Use only when bore length or interruptions will not allow holes to be honed properly with stan-dard Y12 Mandrels.

Mandrel Options

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel with hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals.+ = Special Order. Contact Customer Service.

Mandrel OptionsS = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel with hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.† = Not available in bronze.+ = Special Order. Contact Customer Service.


At Right


At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


2.57




Automatic Size Control Probes9,27mm -12,52mm (.365"-.509")For use on machines with Automatic Size Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 8.4 for complete list of A.S.C. Sensing Tips.

9,531010,3210,721111.511212,312,7


3/825/6413/3227/647/1629/6415/3231/641/2

9,279,7310,0610,4710,8211,2511,7112,0412,45

.365

.383

.396

.412

.426

.443

.461

.474

.490

9,7510,2110,5410,9511,3011,7412,1912,5212,93

SensingTip

Part No.

NominalDiameter

Diameter RangeLow


www.sunnen.com

Superabrasive Stone Inserted Guide Shoe Mandrels+For applications where a long lasting mandrel is needed and the mate-rial being honed reacts negatively with a hardened mandrel. Made from a bronze mandrel. Single or double insert mandrels in either CBN or diamondare available.


Tandem “In-Line” Mandrels+Used to size two or more “In-Line” or tandem bores in perfect alignment. Special tandem mandrels can generally be supplied for those applications which have too long a tandem dis-tance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.

CBN and Diamond Stones for Keyway Mandrels+These Stones consist of a single stone mounted centrally in a metal holder.


All Available Stones

Har

d--

--

So

ftH

ard

--

--S

oft

Grit Size 70 80 100 150 220 280 320 400 500 600 1200


Y12-A65Y12-A67Y12-A69

Y12-A45Y12-A47Y12-A49

Y12-A55Y12-A57

Y12-J63Y12-J65Y12-J67Y12-J57

Y12-J83Y12-J85Y12-J87

Y12-J95

.384

.402

.415

.431

.445

.462

.480

.493

.509

Material

1,380,831,38—

0,50——

0,650,45

553355—20——2518

Y12/YY12-J95 Y12/YY12-J83 Y12/YY12-J95

—Y12/YY12-J95

——

Y12/YY12-J95 Y12/YY12-J83

0,300,400,30—

0,13——

0,100,13

121612—5

——45


AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*



Y12/YY12-J57 Y12/YY12-J63 Y12/YY12-J57

—Y12/YY12-J57

——

Y12/YY12-A57 Y12/YY12-A55


Stoneto use


µm µin

}

Low-Volume

* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G

2.58

Y16-W

Truing Sleeve


Stone

MandrelGuide Shoes

Wedge

Max.KeywayWidth

3.9 mm(5/32")

StoneRetainer

Y16-A

Y16-


Wedge

(Shank Length)

60.3 mm ( 2 3/8")

101.5 mm(4")


WedgeGuide


1-800-325-3670



Keyway Mandrels must be trued accurately to keep the honing stone from hanging up in the keyway. Size Truing Sleeve to a diameter between the desired finish bore size and ,127 mm (.005") under.Y16 Mandrel Replacement Parts

Y16-W Wedge Replace when wear begins to showLN-3686A Stone RetainerLN-3217A Wedge Guide



StoneRetainer

Y16-A


Wedge

(Shank Length)

44.4 mm ( 2 1/8")

(Reach Length)130.1 mm

(5 1/8")

(Stone Length)76.2 mm ( 3")

WedgeGuide

YY16-

YY16-W


.495" – .619"


.495" – .619"







C-495C-526C-557C-588

Y16-AY16-AY16-AY16-A

S-495S-526S-557S-588

inchesmm

YY16-495BYY16-526BYY16-557BYY16-588B

S+

S+

S+

S+

H+

H+

H+

H+

12,57-13,3613,36-14,1514,15-14,9414,94-15,72

.495-.526

.526-.557

.557-.588

.588-.619


.495" - .619"

Keyway Honing Units



1 Y16MandrelIncludes wedge





C-495C-526C-557C-588

Y16-AY16-AY16-AY16-A

S-495S-526S-557S-588

inchesmm

Y16-495BY16-526BY16-557BY16-588B

SSSS

HHHH

B+

B+

B+

B+

12,57-13,3613,36-14,1514,15-14,9414,94-15,72

.495-.526

.526-.557

.557-.588

.588-.619



Choose One Suffix

YY16 Mandrels are similar to Y16 Mandrels except stone length is 76,2 mm (3"). Use only when bore length or interruptions will not allow holes to be honed properly with standard Y16 Mandrels.

Mandrel Options

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel with hardened shoes for production honing or hard,

rough parts, carbide, ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals.+ = Special Order. Contact Customer Service.

Mandrel Options

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel with hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.† = Not available in bronze.+ = Special Order. Contact Customer Service.


At Right


At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


2.59



12,71313,501414,2914.681515,4815,88


1/233/6417/3235/649/1637/6419/3239/645/8

12,4512,8313,2313,7214,0214,4314,8115,2215,62

.490

.505

.521

.540

.552

.568

.583

.599

.615

12,9313,3113,7214,2014,5014,9115,2915,7016,10

.509

.524

.540

.559

.571

.587

.602

.618

.634

SensingTip

Part No.

NominalDiameter

Diameter RangeLow


www.sunnen.com



70 80 100 150 220 280 320 400 500 600 1200


Y16-A63Y16-A65Y16-A67

Y16-A45

Y16-A49

Y16-A55Y16-A57Y16-A59

YY16-A57

Y16-J63Y16-J65Y16-J67

Y16-J55Y16-J57

YY16-J57

Y16-J83Y16-J85Y16-J87

YY16-J87

Y16-J95

Material

1,380,831,38

0,50——

0,650,450,30

553355—20——251812

—Y16/YY16-J63Y16/YY16-J57

—— — ————

1,250,831,380,502,001,001,751,251,00—

Y16-YY16-J95 Y16-YY16-J83 Y16-YY16-J95

—Y16-YY16-J95

——

Y16-YY16-J95 Y16-YY16-J83

0,300,400,30—

0,13——

0,100,13

121612—5

——45

—Y16/YY16-J83Y16/YY16-J95

— — ————

0,830,400,300,080,130,380,380,400,18

331612351515167


503355208040705040—

AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**



Y16-YY16-J57 Y16-YY16-J63 Y16-YY16-J57

—Y16-YY16-J57

——

Y16-YY16-A57 Y16-YY16-A55 Y16-YY16-A63


Stoneto use





Superabrasive Stone Inserted Guide Shoe Mandrels+For applications where a long lasting mandrel is needed and the mate-rial being honed reacts negatively with a hardened mandrel. Made from a bronze mandrel. SIngle or double insert mandrels in either CBN or diamond are available.


Tandem “In-Line” Mandrels+Used to size two or more “In-Line” or tandem bores in perfect alignment. Special tandem mandrels can generally be supplied for those applications which have too long a tandem dis-tance for honing with standard or altered mandrels. See page 12.4 for information on how to hone tandem bores.


}

Har

d--

--

So

ftH

ard

--

--S

oft

Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box Y16-NM55Y16-NM57

YY16-NM57

Y16-NM85

Har

d--

--

So

ft




* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.60

Y20-W

Truing Sleeve


Stone

MandrelGuide Shoes

Wedge

Max.KeywayWidth

5.5 mm(7/32")

StoneRetainer

Y20-A

Y20-


Wedge

(Shank Length)

63.5 mm ( 2 1/2")

111.1 mm(4 3/8")


WedgeGuide


Y20Keyway Honing UnitsDiameter Range: 15,72 mm – 19,68 mm

.619" – .775"


1 Y20 MandrelIncludes wedge 2 Truing


Stone



C-619C-650C-681C-713C-750

Y20-AY20-AY20-AY20-AY20-A

S-619S-650S-681S-713S-744

mm inches

Y20-619BY20-650BY20-681BY20-713BY20-744B

15,72-16,5116,51-17,3017,30-18,1118,11-18,9018,90-19,68

.619-.650

.650-.681

.681-.713

.713-.744

.744-.775


.619" - .775"

HHHHH

B+

B+

B+

B+

B+

SSSSS


Superabrasive Stone Inserted Guide Shoe Mandrels+For applications where a long lasting mandrel is needed and the material being honed reacts negatively with a hardened man-drel. Made from a bronze mandrel. Single or double insert mandrels in either CBN or dia-mond are available.




1-800-325-3670


NOTES: Standard Keyway Mandrels not suitable for blind holes. Blind Hole Keyway Mandrels and Stones are available on special order basis. Contact Customer Service



S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide,

ceramic, glass.B = Bronze Mandrel for very fine finishes and honing exotic metals.

Mandrel Options


At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


2.61


15,62mm - 19,69mm (.615"-.775")For use on machines with Automatic Size Control units. Select the appropriate Size Control Probe based on workpiece finish diameter. See page 8.4 for complete list of A.S.C. Sensing Tips.

15,6215,7516,0316,4116,7917,2217,7018,0118,3918,8019,20

.615

.620

.631

.646

.661

.678

.697

.709

.724

.740

.756

15,881616,2716,671717,461818,2618,651919,45

5/8—

41/6421/3243/6411/1645/6423/3247/64 3/449/64

ASC-0625 ASC-0630ASC-0641ASC-0656ASC-0672ASC-0688ASC-0703ASC-0719ASC-0734ASC-0750ASC-0766

16,1016,2316,5116,8917.2717,7018,1918,4918,8719,2819,69

.634

.639

.650

.665

.680

.697

.716

.728

.743

.759

.775

SensingTip

Part No.

NominalDiameter

Diameter RangeLow


www.sunnen.com



Har

d--

----

So

ft

Y20-A63Y20-A65Y20-A67

Y20-A45Y20-A47Y20-A49

Y20-A55Y20-A57

Grit Size 70 80 100 150 220 280 320 400 500 600 1200


Har

d--

-So

ftH

ard-

Sof

t

Y20-J63Y20-J65Y20-J67Y20-J47 Y20-J57

Y20-J83Y20-J85Y20-J87

Y20-J95Y20-J97

Y20-C05‡

Y20Keyway Honing Units


Y20-NM55Y20-NM57

Y20-NM85

Material

1,380,831,38—

0,50——

0,650,450,300,30

553355—20——251812

—Y20-J63Y20-J57

—— — —

Y20-NM57Y20-NM57

—

1,250,831,380,502,001,001,751,251,00—

Y16-YY16-J95 Y16-YY16-J83 Y16-YY16-J95

—Y16-YY16-J95

——

Y16-YY16-J95 Y16-YY16-J83

0,300,400,30—

0,13——

0,100,13

121612—5

——45

—Y20-J83Y20-J95

— — ————

0,830,400,300,080,130,380,380,400,18

331612351515167


503355208040705040—




Y20-J57 Y20-J63 Y20-J57

—Y20-J57

——

Y20-A57 Y20-A55 Y20-A63

Recommended Stones for Y20 Mandrels

Stoneto use





}




* 1st choice


HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.62

Truing Sleeve


Stone

MandrelGuide Shoes

Wedge

Max.KeywayWidth

5.5 mm(7/32")

StoneRetainer

AAY20-AAAY20-


Wedge



WedgeGuide


111.1 mm(4 3/8")

Y20-W

1-800-325-3670

AAY20Keyway Honing UnitsDiameter Range: 19,69 mm – 25,25 mm

.775" – .994"NOTES: Standard Keyway Mandrels not suitable for blind holes. Blind Hole Keyway Mandrels and Stones are available on special order basis. Contact Customer Service.




Mandrel Options


‡ Alignment Bushing

Order 1-5 For Complete AAY20 Keyway Honing Units

1 AAY20 MandrelIncludes wedge 2 Truing

Sleeve 3 Adapter 4 AlignmentBushing‡ 5 Honing

Stone



C-750C-750/C-812

C-812C-812/C-875

C-875C-875/C-937

C-937

AAY20-AAAY20-AAAY20-AAAY20-AAAY20-AAAY20-AAAY20-A

S-775S-806S-838S-869S-900S-931S-962

mm inches

AAY20-775BAAY20-806BAAY20-838BAAY20-869BAAY20-900BAAY20-931BAAY20-962B

19,68-20,4720,47-21,2921,29-22,0722,07-22,8622,86-23,6523,65-24,4324,43-25,25

.775-.806

.806-.838

.838-.869

.869-.900

.900-.931

.931-.962

.962-.994


.775" - .994"

HHHHHHH

B+

B+

B+

B+

B+

B+

B+

SSSSSSS

Choose One Suffix

With Standard Shank


At Right

AAY20 Mandrel Replacement PartsY20-W Wedge Replace when wear begins to showLN-3688A Stone RetainerLN-3218A Wedge Guide

Superabrasive Stone Inserted Guide Shoe Mandrels+For applications where a long lasting mandrel is needed and the material being honed reacts negatively with a hardened man-drel. Made from a bronze mandrel. Single or double insert mandrels in either CBN or dia-mond are available.




HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


Keyway Honing Units

2.63www.sunnen.com



Har

d--

----

So

ft

Y20-A63Y20-A65Y20-A67

Y20-A45Y20-A47Y20-A49Y20-A411

Y20-A55Y20-A57Y20-A59

‡For best results, use with bronze guide shoes.

Grit Size 70 80 100 150 220 280 320 400 500 600 1200


Har

d--

-So

ft Y20-J63Y20-J65Y20-J67

Y20-J45Y20-J47

Y20-J55Y20-J57

Y20-J83Y20-J85Y20-J87

Y20-J95Y20-J97

Y20-CO5‡



19,6919,9920,3720,7821,1821,6721,9722,3822,7623,1723,6723,9524,3624,6925,15

.775

.787

.802

.818

.834

.853

.865

.881

.896

.912

.932

.943

.959

.972

.990

2020,2420,642121,432222,2222,622323,422424,2124,612525,40

25/3251/6413/1653/6427/3255/64

7/857/6429/3259/6415/1661/6431/3263/64

1

ASC-0781 ASC-0797 ASC-0812 ASC-0828 ASC-0844 ASC-0859 ASC-0875 ASC-0891 ASC-0906 ASC-0922 ASC-0938 ASC-0953 ASC-0969 ASC-0984 ASC-1000

20,1720,4720,8521,2621,6722,1522,4522,8623,2423,6524,1624,4424,8425,1725,63

.794

.806

.821

.837

.853

.872

.884

.900

.915

.931

.951

.962

.978

.9911.010

SensingTip

Part No.

NominalDiameter

Diameter RangeLow


Har

d-S

oft Diamond (D) & CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box

Y20-NM55Y20-NM57

Y20-NM85

Material

1,380,831,38—

0,50——

0,650,450,300,30

553355—20——251812

—Y20-J63Y20-J57

———————

1,250,831,380,502,001,001,751,251,00—

Y20-J95 Y20-J83 Y20-J95

—Y20-J95

——

Y20-J95 Y20-J83

0,300,400,30—

0,13——

0,100,13

121612—5

——45

—Y20-J83Y20-J95

——————

0,830,400,300,080,130,380,380,400,18

331612351515167


503355208040705040—

AluminumBrass, SoftBronzeCarbideCast IronCeramicGlassSteel, SoftSteel, Hardened*Steel, Hardened**Steel, Very HardFine finishing: previously honed holes


Y20-J57 Y20-J63 Y20-J57

—Y20-J57

——

Y20-A57 Y20-A55 Y20-A63

Recommended Stones for AAY20 Mandrels

Stoneto use





}




* 1st choice


AAY20

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.64

Adaptor

StoneRetainer

WedgeGuide

Truing Sleeve

Mandrel Stone

Stone

MandrelGuide Shoes

Wedge

Max.KeywayWidth

5.5 mm(7/32")

Guide Shoes are integral part of mandrel.

Wedge



( 4")

203.2 mm(8")


( 4")

YY24-A YY24-

YY24-W

1-800-325-3670


.619" – .994"

Please note that the YY24-____-X393 stones are on non-reusable holders.

NOTES: Standard Keyway Mandrels not suitable for blind holes. Blind Hole Keyway Mandrels and Stones are avail-able on special order basis. Contact Customer Service.

These honing units are designed to be used for honing bores with keyways, splines, ports and other surface interruptions.


YY24 Mandrel Replacement PartsYY24-W-F16X Wedge for YY24-619BS-F16XYY24-W Wedge for YY24-650B__-D56X thru YY24-962B__ MandrelsLN-3687A Stone RetainerLN-3218A Wedge Guide

Superabrasive Stone Inserted Guide Shoe MandrelsFor applications where a long lasting mandrel is needed and the material being honed reacts negatively with a hardened mandrel. Made from a bronze mandrel. Single or double insert mandrels in either CBN or dia-mond are available.

CBN and Diamond Stones for Keyway MandrelsMetal BondThese Stones consist of a single stone mount-ed centrally in a metal holder.

S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.† Not available in bronze.

Mandrel Options


‡ Alignment Bushing


1 2 TruingSleeve 3 Adapter 4 Alignment

Bushing‡ 5 HoningStone



C-619C-650C-681C-713C-750C-750

C-750/C-812C-812/C-875

C-875C-875

C-875/C-937C-937

YY24-_____X393YY24-YY24-YY24-YY24-YY24-YY24-YY24-YY24-YY24-YY24-YY24-

YY24-AYY24-AYY24-AYY24-AYY24-AYY24-AYY24-AYY24-AYY24-AYY24-AYY24-AYY24-A

S-619S-650S-681S-713S-744S-775S-806 S-838 S-869 S-900 S-931S-962

mm inches

YY24-619B__-F16XYY24-650B__-D56XYY24-681B__-D56XYY24-713B__-D56X

YY24-744BYY24-775BYY24-806B YY24-838B YY24-869B YY24-900B YY24-931BYY24-962B

15,72-16,5116,51-17,3017,30-18,1118,11-18,9018,90-19,6819,68-20,4720,47-21,2921,29-22,0722,07-22,8622,86-23,6523,65-24,4324,43-25,25

.619-.650

.650-.681

.681-.713

.713-.744

.744-.775

.775-.806

.806-.838

.838-.869

.869-.900

.900-.931

.931-.962

.962-.994


.619" - .994"

Choose One Suffix

–HHHHHHHHHHH

SSSSSSSSSSSS

With Standard Shank

YY24 Mandrel†Includes wedge


At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


2.65www.sunnen.com



Har

d--

-So

ft

YY24-A55YY24-A57

YY24-A55X393YY24-A57X393

YY24-A63YY24-A65YY24-A67

YY24-A45YY24-A47

Grit Size 70 80 100 150 220 280 320 400 500 600 1200


Har

d--

So

ft

YY24-J63YY24-J65YY24-J67

YY24-J65X393

YY24-J83YY24-J85YY24-J87

YY24-J83X393

YY24-J95

YY24-J95X393

YY24-J005

Automatic Size Control Probes15,62mm - 25,63mm (.615"-1.010")For use on machines with Automatic Size Control units. Select the appropri-ate Size Control Probe based on work-piece finish diameter. See page 8.4 for complete list of A.S.C. Sensing Tips.

15,6215,7516,0316,4116,7917,2217,7018,0118,3918,8019,2019,6919,9920,3720,7821,1821,6721,9722,3822,7623,1723,6723,9524,3624,6925,15

.615

.620

.631

.646

.661

.678

.697

.709

.724

.740

.756

.775

.787

.802

.818

.834

.853

.865

.881

.896

.912

.932

.943

.959

.972

.990

ASC-0625 ASC-0630 ASC-0641 ASC-0656 ASC-0672 ASC-0688 ASC-0703 ASC-0719 ASC-0734 ASC-0750 ASC-0766 ASC-0781 ASC-0797 ASC-0812 ASC-0828 ASC-0844 ASC-0859 ASC-0875 ASC-0891 ASC-0906 ASC-0922 ASC-0938 ASC-0953 ASC-0969 ASC-0984 ASC-1000

16,1016,2316,5116,8917,2717,7018,1918,4918,8719,2819,6920,1720,4720,8521,2621,6722,1522,4522,8623,2423,6524,1624,4424,8425,1725,63

.634

.639

.650

.665

.680

.697

.716

.728

.743

.759

.775

.794

.806

.821

.837

.853

.872

.884

.900

.915

.931

.951

.962

.978

.9911.010

15,881616,2716,671717,461818,2618,651919,452020,2420,642121,432222,2222,622323,422424,2124,612525,40

5/8—

41/6421/3243/6411/1645/6423/3247/643/4

49/6425/3251/6413/1653/6427/3255/647/8

57/6429/3259/6415/1661/6431/3263/64

1

SensingTip

Part No.

NominalDiameter

Diameter RangeLow



Har

d--

So

ft

YY24-J57

Material

1,380,831,38—

0,50——

0,650,450,30

553355—20——25181212

—YY24-J65YY24-J57

———————

1,250,831,380,502,001,001,751,251,00—

YY24-J95 YY24-J83 YY24-J95

—YY24-J95

——

YY24-J95 YY24-J83

0,300,400,30—

0,13——

0,100,13

121612—5

——45

—YY24-J83YY24-J95

——————

0,830,400,300,080,130,380,380,400,18

331612351515167


503355208040705040—




YY24-J57 YY24-J63 YY24-J57

—YY24-J57

——

YY24-A57 YY24-A55 YY24-A63

Recommended Stones for YY24 Mandrels

Stoneto use





}




* 1st choice



YY24-NM57YY24-NM85

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


NOTES: Standard Keyway Mandrels not suitable for blind holes. Blind Hole Keyway Mandrels and Stones are available on special order basis. Contact Customer Service.

2.66

Y32-

Y32-W

Y32

Mandrel Stone Truing Sleeve

(Shank Length)101.6 mm ( 2 7/16")

122.2 mm(4 13/16")


( 2 3/8")

Guide Shoes (2 Required)

Shoe Clamps (4 Required)

Wedge

Tension Block

StoneMandrel

Wedge

Max.KeywayWidth7.9 mm(5/16")


Guide Shoes

1-800-325-3670


.992" – 1.375"


1 Y32 MandrelSupplied with a Y32-A Adapter and Wedge 2 Truing

Sleeve 3 AlignmentBushing‡ 4 Honing

Stone


C-1000C-1062C-1125C-1187C-1250

See note below

PB-BPB-BPB-BPC-BPC-BPC-B

PB-HPB-HPB-HPC-HPC-HPC-H

S-994S-1062S-1125S-1187S-1250S-1312

mm inches

Y32-1000PBY32-1062PBY32-1125PBY32-1187PCY32-1250PCY32-1312PC

25,20-26,9726,77-28,5728,37-30,1529,95-31,7531,55-33,3233,12-34,92

.992-1.0621.054-1.1251.117-1.1871.179-1.2501.242-1.3121.304-1.375


.992" - 1.375"

With Standard Shank

Y32 Mandrel Replacement PartsY32-W Wedge Replace when wear begins to show

LN-1617A Shoe Clamp Set For Mandrels with PB Suffix.

4 clamps with screws

LN-1627A Shoe Clamp Set For Mandrels with PC Suffix.


LN-1575A Tension BlockLN-1545A Set Screw Only (Pkg. of 2)

NOTE:

Superabrasive Stone Inserted Guide Shoe Mandrels+For applications where a long lasting mandrel is needed and the material being honed reacts negatively with a hardened mandrel. Made from a bronze mandrel. Single or double insert mandrels in either CBN or diamond are available.

CBN and Diamond Stones for Keyway MandrelsMetal BondThese Stones consist of a single stone mounted centrally in a metal holder.

General PurposeFurnished with Mandrel

For hard, rough parts orcarbide, ceramic, etc.

Order Separately

Bronze Hardened Steel



Superabrasive Stone Inserted Guide Shoes for situations where a longer life shoe is needed. (See NOTE below)

Contact Customer Service for price and availability.

‡ Alignment Bushing Mandrel Options


At Right


Keyway Mandrels must be trued accurately to keep the hon-ing stone from hanging up in the keyway. Size Truing Sleeve to a diameter between the desired finish bore size and ,127 mm (.005") under.

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


2.67www.sunnen.com



25,1525,6826,0032,00

.9901.0111.0001.250

25,4026

——

11-1/64

——

ASC-1000 ASC-1016ASC-51§

ASC-52§

25,6326,1632,0038,00

1.0101.0301.2501.500



Har

----

So

ft Y32-A63Y32-A65Y32-A67

Y32-A45Y32-A47Y32-A49

Y32-A55Y32-A57Y32-A59

Grit Size 70 80 100 150 220 280 320 400 500 600 1200


Har

d--

-So

ft Y32-J63Y32-J65Y32-J67

Y32-J45Y32-J47

Y32-J55Y32-J57

Y32-J83Y32-J85Y32-J87

Y32-J95Y32-J97

§ Requires the use of ASC-50 setting fixture. Specify ASC-50M for metric applications.

SensingTip

Part No.

NominalDiameter

Diameter RangeLow


Y32Keyway Honing Stones

Har

d-S

oft Diamond (D) & Borazon/CBN Stones (N) — Metal (M), Resin (R), Vitrified (V) Bond - 1 per box

Y32-NM55Y32-NM57

Y32-NM85

Material

1,380,831,38—

0,50——

0,650,450,30

553355—20——251812

—Y32-J63Y32-J57

—————

Y32-NM55Y32-NM55

1,250,831,380,502,001,001,751,251,00—

Y32-J95 Y32-J83 Y32-J95

—Y32-J95

——

Y32-J95 Y32-J83

0,300,400,30—

0,13——

0,100,13

121612—5

——45

—Y32-J83Y32-J95

——————

0,830,400,300,080,130,380,380,400,18

331612351515167


503355208040705040—




Y32-J57 Y32-J63 Y32-J57

—Y32-J57

——

Y32-A57 Y32-A55 Y32-A63


Stoneto use





}




* 1st choice


HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.68


1.240" – 1.500"

C-1187/C-1250See note above

——

1-800-325-3670

LN-1102A Tension Block(supplied with mandrel)

LN-1109A Latch Set(supplied with mandrel)

YY32-W Wedge(supplied with mandrel)

Mandrel(includes wedge)

Stone

Guide Shoes are integral part of mandrel.

(Shank Length)

79.3 mm ( 3 1/8")

203.2 mm(8")


( 4 7/8")

Truing Sleeve

YY32

YY32

Spindle Sleeve (Should be with the machine, necessary for mandrel to fit spindle nose. Order LN-570A Concentric Sleeve)

YY32-W

StoneMandrel

Wedge

Max.KeywayWidth7.9 mm(5/16")


Guide Shoes



Mandrel(includes wedge, mounted bronze shoes, shims, tension block and latch set)

Stone

(Shank Length)

79.3 mm ( 3 1/8")

203.1 mm(8")


( 4 7/8")

Truing Sleeve

YY32

Spindle Sleeve (should be with the machine, necessary for mandrel to fit spindle nose. Order LN-570A Concentric Sleeve for MBC, MBB and MBH machines. LN-0116A Eccentric sleevefor all other machines.)

YY32-W

YY32


LN-1251A Shoe Screws(12 per package, 8-32 x 3/8"

flat head iron machine screw)

LN-1161A Shim Set(supplied with mandrel)

TTA-B Guide Shoe(2 required, supplied

with mandrel)


.994" – 1.240"


1 YY32MandrelIncludes Wedge 2 Truing

Sleeve 3 AlignmentBushing‡ 4 Honing

Stone


C-1000C-1000C-1062C-1062C-1125C-1125C-1187C-1187

ST-1000ST-1000ST-1062ST-1062ST-1125ST-1125ST-1187ST-1187

mm inches


SSSSSSSS

HHHHHHHH

25,25-26,0426,04-26,8226,82-27,6427,64-28,4228,42-29,2129,21-30,0030,00-30,7830,78-31,50

.994-1.0251.025-1.0561.056-1.0881.088-1.1191.119-1.1501.150-1.1811.181-1.2121.212-1.240


.994" - 1.240"Steel Mandrel with Standard Shank


1 YY32MandrelIncludes Wedge

2 TruingSleeve 3 Alignment

Bushing‡ 4 Honing Stone

TTA-BTTA-BTTA-BTTA-B

TTA-H TTA-H TTA-H TTA-H

ST-1187 or ST-1250ST-1250 or ST-1300ST-1300 or ST-1375

ST-1375

mm inches

YY32-1250TTAYY32-1312TTA+

YY32-1375TTA+

YY32-1437TTA+

31,50-33,3333,07-34,9334,67-36,5036,25-38,10

1.240-1.3121.302-1.3751.365-1.4371.427-1.500


1.240" - 1.500"

With Standard Shank

NOTES: Standard Keyway Mandrels not suit-able for blind holes. Blind Hole Keyway Mandrels and Stones are available on special order basis. Contact Customer Service.

These honing units are designed to be used for hon-ing bores with keyways, splines, ports and other surface interruptions.


Choose One Suffix



Order Separately



S = Steel Mandrel w/ soft shoes for honing most materials.H = Steel Mandrel w/ hardened shoes for production honing or hard, rough parts, carbide, ceramic, glass.Select the bushing whose bore diameter is just under finish size. When setting up the job for the first time, the undersize alignment bushing can be honed out to finish size with the same tooling used for honing the workpiece.

‡ Alignment Bushings Mandrel Options

Select the truing sleeve whose bore diameter is just under finish size.Hone or bore this sleeve ,127 mm (.005") from finish size.

Truing Sleeve




At Right


At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G


2.69www.sunnen.com

YY32 Mandrel Replacement PartsYY32-W Wedge Replace when wear begins to show

LN-1102A Tension BlockLN-1545A Set Screw Only (pkg. of 2)LN-1161A Shim Set (pkg. of 4)LN-1251A Shoe Screws (pkg. of 12)LN-1109A Latch Set

Superabrasive Stone InsertedGuide Shoe MandrelsFor applications where a long lasting mandrel is needed and the material being honed reacts negatively with a hardened mandrel. Made from a bronze mandrel. Single or double insert mandrels in either CBN or diamond are available.




Har

d--

---S

oft

YY32-A67YY32-A55YY32-A57

Grit Size 70 80 100 150 220 280 320 400 500 600 1200


Har

d--

-So

ft

YY32-J55YY32-J57

YY32-J85 YY32-J95



25,1525,6826,0032,00

.9901.0111.0001.250

25,4026

——

11-1/64

——

ASC-1000 ASC-1016ASC-51§

ASC-52§

25,6326,1632,0038,00

1.0101.0301.2501.500

§ Requires the use of ASC-50 setting fixture. Specify ASC-50M for metric applications.

SensingTip

Part No.

NominalDiameter

Diameter RangeLow


Material

1,380,831,38—

0,50——

0,650,450,300,30

553355—20——251812

—YY32-J63YY32-J57

———————

1,250,831,380,502,001,001,751,251,00—

YY32-J95 YY32-J83 YY32-J95

—YY32-J95

——

YY32-J95 YY32-J83

0,300,400,30—

0,13——

0,100,13

121612—5

——45

—YY32-J83YY32-J95

——————

0,830,400,300,080,130,380,380,400,18

331612351515167


503355208040705040—




YY32-J57 YY32-J63 YY32-J57

—YY32-J57

——

YY32-A57 YY32-A55 YY32-A63


Stoneto use





}

YY32-J65YY32-J67




* 1st choice



HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.70

StoneMandrel

Wedge

Max.KeywayWidth

9.5 mm(3/8")


Guide Shoes

Y44H-W

Guide Shoe (2 Required)

Shoe Clamp (4 Required)

TensionBlock

Y44-W

Y44

Mandrel Stone

(Shank Length)76.6 mm ( 2 15/16")

142.8 mm(5 5/8")

(Stone Length)68.2 mm ( 2 11/16")

Wedge

Wedge Plate

Y44-

Truing Sleeve

1-800-325-3670



Keyway Mandrels must be trued accu-rately to keep the honing stone from hanging up in the keyway. Size Truing Sleeve to a diameter between the desired finish bore size and ,127 mm (.005") under.


1.365" – 1.750"


1 Y44 Mandrel 2 Truing

Sleeve 3 HoningStone

ST-1375ST-1500ST-1625

PD-BPD-BPD-B

PD-HPD-HPD-H

mm inches

Y44-1375PDY44-1500PDY44-1625PD

34,67-38,1037,85-41,2841,02-44,45

1.365-1.5001.490-1.6251.615-1.750


1.365" - 1.750"

With Standard ShankGeneral Purpose

Furnished with Mandrel


Order Separately



Select the truing sleeve whose bore diameter is just under finish size.Hone or bore this sleeve ,127mm (.005") from finish size.

Superabrasive Stone Inserted Guide Shoes are available where a longer lifeshoe is needed. Contact Customer Service for ordering information. (See NOTE below)

Truing Sleeve


At Right


Y44L-W Wedge Plate (Low) Y44H-W Wedge Plate (High)LN-1637A Shoe Clamp Set


LN-1685A Tension BlockLN-1545A Set Screw Only (pkg. of 2)

CBN and Diamond Stones for Keyway Mandrels+Metal BondThese Stones consist of a single stone mounted centrally in a metal holder.

NOTE:


HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.71www.sunnen.com



32mm - 45mm (1.250"-1.750")For use on machines with Automatic Size Control units. Select the appropriate Size Control Probe based on workpiece finish diameter. See page 8.4 for com-plete list of A.S.C. Sensing Tips.

3238

1.2501.500

ASC-52§ ASC-53§

3845

1.5001.750

Sensing TipPart No.

Diameter RangeLow

mm inHigh

mm in

§ Requires the use of ASC-50 Setting Fixture. Specify ASC-50M for metric applications.



Har

d--

---S

oft

Y44-A63Y44-A65Y44-A67

Y44-A45Y44-A47Y44-A49

Y44-A55Y44-A57

Grit Size 70 80 100 150 220 280 320 400 500 600 1200


Har

d--

So

ft

Y44-J63Y44-J65Y44-J67

Y44-J45Y44-J47

Y44-J55Y44-J57

Y44-J83Y44-J85Y44-J87

Y44-J95 Y44-C05Y44-J27

Material

1,380,831,38—

0,50——

0,650,450,300,30

553355—20——25181212

——

Y44-J57———————

1,250,831,380,502,001,001,751,251,00—

Y44-J95 Y44-J83 Y44-J95

—Y44-J95

——

Y44-J95 Y44-J83

0,300,400,30—

0,13——

0,100,13

121612—5

——45

—Y44-J83Y44-J95

——————

0,830,400,300,080,130,380,380,400,18

331612351515167


503355208040705040—




Y44-J57 Y44-J63 Y44-J57

—Y44-J57

——

Y44-A57 Y44-A55 Y44-A63


Stoneto use





}




* 1st choice


HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.72 1-800-325-3670

Stone

Mandrel(includes wedge, mounted bronze shoes, shims, tension block and latch set)

254.0 mm(10")


( 5 7/8")


( 4 1/8")




LN-1251A Shoe ScrewsFor YY48- __ TTB Mandrels(12 per package, 8-32 x 3/8"


LN-1252A Shoe ScrewsFor YY48- __ TTC Mandrels(12 per package, 10-32 x 3/8"


LN-1162A Shim SetFor YY48- __ TTB Mandrels(supplied with mandrel)

LN-1163A Shim SetFor YY48- __ TTC Mandrels(supplied with mandrel)

TTC-B Guide ShoeFor YY48- __ TTC Mandrels(2 required, supplied w/ mandrel)

TTB-B Guide ShoeFor YY48- __ TTB Mandrels(2 required, supplied w/ mandrel)

YY48

YY48

StoneMandrel

Wedge

Max.KeywayWidth

19.0 mm(3/4")


Guide Shoes


1.490" – 2.562"



Keyway Mandrels must be trued accurately to keep the honing stone from hanging up in the keyway. Size Truing Sleeve to a diam-eter between the desired finish bore size and ,127 mm (.005") under.


1 YY48 Mandrel 2 Truing

Sleeve 3 Honing Stone

ST-1500ST-1500 ST-1600 ST-1600 ST-1700 ST-1700 ST-1875 ST-1875 ST-2000 ST-2000 ST-2100 ST-2100 ST-2200 ST-2200 ST-2375 ST-2375 ST-2500

TTB-BTTB-BTTB-BTTB-BTTB-BTTB-BTTB-BTTB-BTTC-BTTC-BTTC-BTTC-BTTC-BTTC-BTTC-BTTC-BTTC-B

TTB-B-JQ6X+

TTB-B-JQ6X+

TTB-B-JQ6X+

TTB-B-JQ6X+

TTB-B-JQ6X+

TTB-B-JQ6X+

TTB-B-JQ6X+

TTB-B-JQ6X+

TTC-B-JQ6X+

TTC-B-JQ6X+

TTC-B-JQ6X+

TTC-B-JQ6X+

TTC-B-JQ6X+

TTC-B-JQ6X+

TTC-B-JQ6X+

TTC-B-JQ6X+

TTC-B-JQ6X+

mm inchesYY48-1500TTBYY48-1562TTBYY48-1625TTBYY48-1687TTBYY48-1750TTBYY48-1812TTBYY48-1875TTBYY48-1937TTBYY48-2000TTCYY48-2062TTCYY48-2125TTCYY48-2187TTCYY48-2250TTCYY48-2312TTCYY48-2375TTCYY48-2437TTCYY48-2500TTC

37,85-39,6739,42-41,2841,02-42,8542,60-44,4544,20-46,0245,77-47,6347,37-49,2048,95-50,8050,55-52,3752,12-53,9853,72-55,5555,30-57,1556,90-58,7258,47-60,3360,07-61,9061,65-63,5063,25-65,07

1.490-1.5621.552-1.6251.615-1.6871.677-1.7501.740-1.8121.802-1.8751.865-1.9371.927-2.0001.990-2.0622.052-2.1252.115-2.1872.177-2.2502.240-2.3122.302-2.3752.365-2.4372.427-2.5002.490-2.562


1.490" - 2.562"




Order Separately



Select the truing sleeve whose bore diameter is just under finish size.Hone or bore this sleeve ,127mm (.005") from finish size.Superabrasive Stone Inserted Guide Shoes are available for situations where a longer life shoe is needed. Contact Customer Service for ordering information.(See NOTE below)

Truing Sleeve

YY48 Mandrel Replacement PartsSizes 37,85 - 50,80 (1.490" - 2.000")YY48-WL Wedge Replace when wear begins to show

LN-1162A Shim SetLN-1251A Guide Shoe Screws

(12 per package)LN-1122A Tension BlockLN-1545A Set Screw Only (pkg. of 2)LN-1110A Latch Set

Sizes 50,55 - 65,07 (1.990" - 2.562")YY48-WL Wedge


LN-1163A Shim SetLN-1252A Guide Shoe Screws

(12 per package)LN-1122A Tension BlockLN-1545A Set Screw Only (pkg. of 2)LN-1110A Latch Set


NOTE:



At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.73www.sunnen.com



32mm - 51mm (1.250"-2.0")†For use on machines with Automatic Size Control units. Select the appropriate Size Control Probe based on workpiece finish diameter. See page 8.4 for com-plete list of A.S.C. Sensing Tips.

323845

1.2501.5001.750

ASC-52‡

ASC-53‡

ASC-54‡

384551

1.5001.7502.000

Sensing TipPart No.

† Automatic size control probes not available above 51 mm (2.0").

‡ Requires the use of ASC-50 Setting Fixture. Specify ASC-50M for metric appli-cations.



Har

d--

---S

oft

YY48-A55YY48-A57

Grit Size 70 80 100 150 220 280 320 400 500 600 1200


Har

d--

-So

ft

YY48-J95 YY48-C05YY48-J85YY48-J87

}

Material

1,380,831,38—

0,50——

0,650,450,30

553355—20——251815

—YY48-J67YY48-J57

———————

1,250,831,380,502,001,001,751,251,00—

YY48-J95 YY48-J83 YY48-J95

—YY48-J95

——

YY48-J95 YY48-J83

0,300,400,30—

0,13——

0,100,13

121612—5

——45

—YY48-J83YY48-J95

——————

0,830,400,300,080,130,380,380,400,18

331612351515167


503355208040705040—


YY48-J57 YY48-J67 YY48-J57

—YY48-J57

——

YY48-A57 YY48-A55 YY48-A57


Stoneto use



High-VolumeLow-VolumeApprox. Ra




Diameter RangeLow

mm inHigh

mm in

YY48-J55YY48-J57




YY48-A47YY48-A49

YY48-J65YY48-J67

YY48-J45

*NOTE: Stone may have to be ground down slightly to fit into small diameter bore.

* 1st choice


HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.74

StoneMandrel

Wedge

Max.KeywayWidth

12.7 mm(1/2")


Guide Shoes



TensionBlock

Y56-W

Y56-

(Shank Length)86.5 mm ( 3 13/32")


WedgeWedge Plate

Alternate Shoes Drawing?

Y56H-W


Y56

166.6 mm(6 9/16")

1-800-325-3670


1.740" – 2.250"



Sleeve

ST-1700ST-1875ST-2000ST-2100

PE-BPE-BPE-BPE-B

PE-HPE-HPE-HPE-H

mm inches

Y56-1750PEY56-1875PEY56-2000PEY56-2125PE

44,20-47,6347,37-50,8050,55-53,9853,72-57,15

1.740-1.8751.865-2.0001.990-2.1252.115-2.250


1.740" - 2.250"



Keyway Mandrels must be trued accurately to keep the honing stone from hanging up in the keyway. Size Truing Sleeve to a diam-eter between the desired finish bore size and ,127 mm (.005") under.


Y56L-W Wedge Plate (Low)Y56H-W Wedge Plate (High) Replace when wear begins to show

LN-1647A Shoe Clamp Set4 clamps with screws

LN-1337A Tension BlockLN-1545A Set Screw Only (pkg. of 2)

With Standard Shank

3 Honing Stone



Order Separately



Select the truing sleeve whose bore diameter is just under finish size. Hone or bore this sleeve ,127mm (.005") from finish size.

Superabrasive Stone Inserted Guide Shoes are available for situations where a longer life shoe is needed. Contact Customer Service for price and availability. (See NOTE below)

Truing Sleeve


NOTE:



At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.75www.sunnen.com



38mm - 51mm (1.500"-2.0")†For use on machines with Automatic Size Control units. Select the appropriate Size Control Probe based on workpiece finish diameter. See page 8.4 for com-plete list of A.S.C. Sensing Tips.

ASC-53‡

ASC-54‡

Sensing TipPart No.

Diameter Range



Har

d--

----

So

ft

Y56-A63Y56-A65Y56-A45

Y56-A47

Y56-A49

Y56-A55

Y56-A57

Y56-A59

Grit Size 70 80 100 150 220 280 320 400 500 600 1200


Har

d--

So

ft

Y56-J63Y56-J65Y56-J67

Y56-J45Y56-J47

Y56-J55Y56-J57

Y56-J83Y56-J85Y56-J87

Y56-J95Y56-J97

Y56-C05

3845

1.5001.750

4551

1.7502.000

Lowmm in

Highmm in

† Automatic size control probes not available above 51 mm (2.0").

‡ Requires the use of ASC-50 Setting Fixture. Specify ASC-50M for metric appli-cations.




}

Material

1,380,831,38—

0,50——

0,650,450,30

553355—20——25181212

—Y56-J63Y56-J57

———————

1,250,831,380,501,501,001,501,251,00—

Y56-J95 Y56-J83 Y56-J95

—Y56-J95

——

Y56-J95 Y56-J83

0,300,400,30—

0,13——

0,100,13

121612—5

——45

—Y56-J83Y56-J95

——————

0,830,400,300,080,130,380,380,400,18

331612351515167


503355206040605040—


Y56-J57 Y56-J63 Y56-J57

—Y56-J57

——

Y56-A57 Y56-A55 Y56-A63


Stoneto use







* 1st choice


HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

LIN

G


2.76

StoneMandrel

Wedge

Max.KeywayWidth

15.8 mm(5/8")


Guide Shoes



TensionBlock

Y72-W

Y72-

(Shank Length)100.0 mm ( 3 15/16")

(Stone Length)91.2 mm ( 3 19/32")

WedgeWedge Plate

Alternate Shoes Drawing?

Y72H-W


Y72

191.2 mm(7 17/32")

1-800-325-3670





2.240" – 2.750"



Sleeve

ST-2200ST-2375ST-2500ST-2625

PF-BPF-BPF-BPF-B

PF-HPF-HPF-HPF-H

mm inches

Y72-2250PFY72-2375PFY72-2500PFY72-2625PF

56,90-60,3260,07-63,5063,25-66,2766,42-69,85

2.240-2.3752.365-2.5002.490-2.6252.615-2.750


2.240" - 2.750"

With Standard Shank

3 HoningStone






Truing Sleeve




LN-1337A Tension BlockLN-1655A Main Slot Wear Plate Not shown

LN-1545A Set Screw Only (pkg. of 2)


NOTE:



At Right

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL M

AC

HIN

ES

(M

L, EC

, MB

B, &

LBB

)P

LAT

ED

TO

OLIN

G(K

GM

& V

SS

MA

CH

INE

S)

CY

LIND

ER

HO

NIN

G(S

V-410 &

SV

-10 MA

CH

INES

PO

RT

AB

LE, M

PS

& T

UB

EH

ON

E A

BR

AS

IVE

SC

US

TO

M A

BR

AS

IVE

S&

TO

OLIN

G

2.77www.sunnen.com


}Material


1,380,831,380,501,20——

0,650,450,30

5533552048——251812

—Y72-J63Y72-J57

———————

—0,831,38———————

Y72-J95 Y72-J85 Y72-J95

Y72-DM05Y72-J95

——

Y72-J95 Y72-J85

0,300,400,300,080,13——

0,100,13

12161235

——45

—Y72-J85Y72-J95

——————

0,830,400,300,080,130,380,380,400,18

Y72-A47 — — Y72-A47 — —

331612351515167


—3355———————


Y72-J57 Y72-J65 Y72-J57

Y72-DM37Y72-J57

——

Y72-A57 Y72-A55 Y72-A63


Stoneto use


µm µinStoneto use




Fast removal: deburred, ground, reamed holes



Har

d--

So

ft

Y72-A55Y72-A57

Y72-A63Y72-A65Y72-A45

Y72-A47Y72-A49

Grit Size 70 80 100 150 220 280 320 400 500 600 1200


Har

d--

So

ft

Y72-J65 Y72-J85Y72-J87

Y72-J95Y72-J47 Y72-J57




* 1st choice


HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

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& V

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(SV

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& S

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, MP

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2.78 1-800-325-3670

StoneMandrel

Wedge

Max.KeywayWidth

19.0 mm(3/4")


Guide Shoes



TensionBlock

Y88-W

Y88-


( 4 1/2")


( 4")

WedgeWedge PlateY88H-W


Y88

215.9 mm(8 1/2")


2.740" – 3.250"NOTES: Standard Keyway Mandrels not suitable for blind holes. Blind Hole Keyway Mandrels and Stones are available on spe-cial order basis. Contact Customer Service.


Keyway Mandrels must be trued accu-rately to keep the honing stone from hang-ing up in the keyway. Size Truing Sleeve to a diameter between the desired finish bore size and ,127 mm (.005") under.




ST-2750ST-2875ST-3000ST-3125

mm inches

Y88-2750PGY88-2875PGY88-3000PGY88-3125PG

69,60-73,0272,77-76,2075,95-79,3779,12-82,55

2.740-2.8752.865-3.0002.990-3.1253.115-3.250


2.740" - 3.250"

With Standard Shank

PG-BPG-BPG-BPG-B

PG-B-JQ6X+

PG-B-JQ6X+

PG-B-JQ6X+

PG-B-JQ6X+



Order Separately





Truing Sleeve


At Right




LN-1695A Tension BlockLN-1545A Set Screw Only (pkg. of 2)LN-1665A Main Slot Wear Plate Not shown


NOTE:


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2.79www.sunnen.com




Har

d--

So

ft

Y88-A55Y88-A57

Y88-A63Y88-A45

Grit Size 70 80 100 150 220 280 320 400 500 600 1200


Har

d--

So

ft

Y88-J57




Y88-J85 Y88-J95

}

Material

1,380,831,38—

0,50——

0,650,450,30

553355—20——251812

——

Y88-J57———————

——

1,38———————

Y88-J95 Y88-J85 Y88-J95

—Y88-J95

——

Y88-J95 Y88-J85

0,300,400,30—

0,13——

0,100,13

121612—5

——45

—Y88-J83Y88-J95

——————

0,830,400,300,080,130,380,380,400,18

331612351515167


——55———————


Y88-J57 Y88-J63 Y88-J57

—Y88-J57

——

Y88-A57 Y88-A55 Y88-A63


Stoneto use






Fast removal: deburred, ground, reamed holes

* 1st choice


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2.80



TensionBlock

Y104-W

Y104-


( 5 1/8")


( 4 1/2")

WedgeWedge PlateY104H-W


Y104

244.4 mm(9 5/8")

StoneMandrel

Wedge

Max.KeywayWidth

25.4 mm(1")


Guide Shoes

1-800-325-3670


3.240" – 3.875"NOTES: Standard Keyway Mandrels not suitable for blind holes. Blind Hole Keyway Mandrels and Stones are available on special order basis. Contact Customer Service.






ST-3250ST-3375ST-3500ST-3625ST-3750

PH-BPH-BPH-BPH-BPH-B

mm inches

Y104-3250PHY104-3375PHY104-3500PHY104-3625PHY104-3750PH

82,30-85,7285,47-88,9088,65-92,0791,82-95,2595,00-98,42

3.240-3.3753.365-3.5003.490-3.6253.615-3.7503.740-3.875


3.240" - 3.875"




Order Separately



PH-B-JQ6X+

PH-B-JQ6X+

PH-B-JQ6X+

PH-B-JQ6X+

PH-B-JQ6X+



Truing Sleeve


At Right




LN-1695A Tension BlockLN-1545A Set Screw Only (pkg. of 2)LN-1665A Main Slot Wear Plate Not shown


NOTE:


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2.81www.sunnen.com


Aluminum Oxide Stones (A) & Silicon Carbide (J)


Har

d--

So

ft

Y104-A57

Y104-J95

Y104-A63

Y104-J63

Y104-J67

Y104-A47

Grit Size 70 80 100 150 220 280 320 400 500 600 1200




}

Material

1,850,850,85————

0,950,500,45

553333————382018

—Y104-J63Y104-J63

———————

—0,830,850,50———

1,251,00—

Y104-J95 Y104-J95 Y104-J95

—Y104-J95

——

Y104-J95 Y104-J95

0,300,300,30—

0,13——

0,100,08

121212—5

——43

—Y104-J95Y104-J95

——————

0,830,300,300,080,130,380,38——

331212351515——


—333320———5040—


Y104-J63 Y104-J63 Y104-J63

————

Y104-A47 Y104-A47 Y104-A57


Stoneto use






* 1st choice



1-800-325-3670

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2.82 1-800-325-3670

M SeriesMandrel Sets

The Easy Way To OrderBuying in sets, using a single part number, simplifies ordering and assures having the right Honing Unit needed for the job at hand. Each set covers a particular size range.

Each Honing Unit is supplied with a wedge and adapter. A truing sleeve is included for each Honing Unit.

You also save money, compared to list price of individual items, by ordering Mandrel Sets.

The Mandrel Units and Stone Assortments are sold separately.

NOTE: Components not assembled

MLS-260S (Soft) or MLS-260H (Hardened) Mandrel Unit 10 Honing Units D2A-060 through D2E-078 1 SL-30 Mandrel RackSLN-60 Stone Assortment consists of 12 each of the following stones: 24 D6A65 Stones 12 D6J67 Stones 12 D6A67 Stones 12 D6J93 Stones 12 D6J65 Stones 12 D6J97 Stones

MLS-100S (Soft) or MLS-100H (Hardened) Mandrel Unit 10 Honing Units K3-100 through K3-118 1 SL-30 Mandrel RackSLN-100 Stone Assortment consists of 12 each of the following stones: 24 K3A65 Stones 12 K3J65 Stones 12 K3A67 Stones 12 K3J67 Stones 12 K3A69 Stones 12 K3J85 Stones 12 K3J95 Stones

MLS-125S (Soft) or MLS-125H (Hardened) Mandrel Unit 25 Honing Units K4-120 thru K4-145 K6-185 thru K6-240 K5-150 thru K5-180 2 SL-30 Mandrel RacksSLN-125 Stone Assortment consists of 12 each of the following stones: 12 K4A63 Stones 12 K5J63 Stones 12 K4A65 Stones 12 K5J67 Stones 12 K4A67 Stones 12 K5J83 Stones 12 K4A69 Stones 12 K5J95 Stones 12 K4J65 Stones 12 K6A413 Stones 12 K4J67 Stones 12 K6A55 Stones 12 K4J85 Stones 12 K6A57 Stones 12 K4J95 Stones 12 K6A63 Stones 12 K5A63 Stones 12 K6J57 Stones 12 K5A65 Stones 12 K6J63 Stones 12 K5A67 Stones 12 K6J83 Stones 12 K5A69 Stones 12 K6J95 Stones

MLS-250S (Soft) or MLS-250H (Hardened) Mandrel Unit 36 Honing Units K8-245 thru K8-300 K16-495 thru K16-588 K10-308 thru K10-362 K20-619 thru K20-713 K12-370 thru K12-479 3 SL-30 Mandrel RacksSLN-250 Stone Assortment consists of 12 each of the following stones: 12 K10A413 Stones 12 K16J57 Stones 12 K10A55 Stones 12 K16J63 Stones 12 K10A57 Stones 12 K16J83 Stones 12 K10A63 Stones 12 K16J95 Stones 12 K10J57 Stones 12 K20A413 Stones 12 K10J63 Stones 12 K20A55 Stones 12 K10J83 Stones 12 K20A57 Stones 12 K10J95 Stones 12 K20A63 Stones 12 K12A413 Stones 12 K20J57 Stones 12 K12A55 Stones 12 K20J63 Stones 12 K12A57 Stones 12 K20J83 Stones 12 K12A63 Stones 12 K20J95 Stones 12 K12J57 Stones 12 K8A413 Stones 12 K12J63 Stones 12 K8A55 Stones 12 K12J83 Stones 12 K8A57 Stones 12 K12J95 Stones 12 K8A63 Stones 12 K16A413 Stones 12 K8J57 Stones 12 K16A55 Stones 12 K8J63 Stones 12 K16A57 Stones 12 K8J83 Stones 12 K16A63 Stones 12 K8J95 Stones

Diameter Range: 2,54 mm – 3,05 mm {.100" – .120"}



MLS-280S (Soft) or MLS-280H (Hardened) Mandrel Unit 10 Honing Units D2F-080 through D2F-098 1 SL-30 Mandrel RackSLN-80 Stone Assortment consists of 12 each of the following stones: 24 D8A65 Stones 12 D8J67 Stones 12 D8A67 Stones 12 D8J97 Stones 12 D8J65 Stones 12 D8J95 Stones



www.sunnen.com

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2.83www.sunnen.com

M SeriesMandrel Sets

MLS-744 Mandrel Unit 9 Honing Units AK20-744UA through AK20-944UC 1 SL-30 Mandrel RackSLN-744 Stone Assortment consists of 12 each of the following stones: 12 K20A413 Stones 12 K20J57 Stones 12 K20A55 Stones 12 K20J63 Stones 12 K20A57 Stones 12 K20J83 Stones 12 K20A63 Stones 12 K20J95 Stones

MLS-1000 Mandrel Unit 8 Honing Units 2G-P28-1000VA through 2G-P28-1625WD 1 SL-38 Mandrel Rack 1 2G-R28 Blind Hole Wedge 1 LN-570A Concentric SleeveSLN-1000 Stone Assortment consists of 12 each of the following stones: 12 P28A413 Stones 12 R28A413 Stones 12 P28A55 Stones 12 R28A55 Stones 12 P28A57 Stones 12 R28A57 Stones 12 P28A63 Stones 12 R28A63 Stones 12 P28J57 Stones 12 R28J57 Stones 12 P28J63 Stones 12 R28J63 Stones 12 P28J83 Stones 12 R28J83 Stones 12 P28J95 Stones 12 R28J95 Stones

MLS-1750 Mandrel UnitAssembled for open hole work—all necessary itemsincluded to convert units for blind hole work. 7 Honing Units 1 2G-P28-1750WE 1 2H-P28-2250WF 1 2H-P28-1875WE 1 2H-P28-2375WG 1 2H-P28-2000WF 1 2H-P28-2500WG 1 2H-P28-2125WF 1 2G-R28 Blind Hole Wedge 1 2H-R28 Blind Hole Wedge 1 SL-37 Mandrel RackSLN-1000 Stone Assortment consists of 12 each of the following stones: 12 P28A413 Stones 12 R28A413 Stones 12 P28A55 Stones 12 R28A55 Stones 12 P28A57 Stones 12 R28A57 Stones 12 P28A63 Stones 12 R28A63 Stones 12 P28J57 Stones 12 R28J57 Stones 12 P28J63 Stones 12 R28J63 Stones 12 P28J83 Stones 12 R28J83 Stones 12 P28J95 Stones 12 R28J95 StonesMLS-25S (Soft) or MLS-25H (Hardened) Mandrel Unit

Order M-25S for honing most materials including hard steels; order M-25H for rough holes and very hard materials. 21 Honing Units 1 K8-245 1 K12-370 1 AK20-744UA 1 K8-260 1 K12-400 1 AK20-806UB 1 K8-275 1 K12-432 1 AK20-869UB 1 K8-290 1 K12-463 1 AK20-931UC 1 K10-308 1 K16-495 1 AK20-994UC 1 K10-323 1 K16-557 2 SL-30 Mandrel Racks 1 K10-339 1 K20-619 1 K10-354 1 K20-681SLN-250 Stone Assortment consists of 12 each of the following stones: 12 K10A413 Stones 12 K16J57 Stones 12 K10A55 Stones 12 K16J63 Stones 12 K10A57 Stones 12 K16J83 Stones 12 K10A63 Stones 12 K16J95 Stones 12 K10J57 Stones 12 K20A413 Stones 12 K10J63 Stones 12 K20A55 Stones 12 K10J83 Stones 12 K20A57 Stones 12 K10J95 Stones 12 K20A63 Stones 12 K12A413 Stones 12 K20J57 Stones 12 K12A55 Stones 12 K20J63 Stones 12 K12A57 Stones 12 K20J83 Stones 12 K12A63 Stones 12 K20J95 Stones 12 K12J57 Stones 12 K8A413 Stones 12 K12J63 Stones 12 K8A55 Stones 12 K12J83 Stones 12 K8A57 Stones 12 K12J95 Stones 12 K8A63 Stones 12 K16A413 Stones 12 K8J57 Stones 12 K16A55 Stones 12 K8J63 Stones 12 K16A57 Stones 12 K8J83 Stones 12 K16A63 Stones 12 K8J95 Stones

Diameter Range: 18,90 mm – 26,19 mm {.744" – 1.031"}

Diameter Range: 43,94 mm – 66,68 mm {1.730" – 2.625"}

Diameter Range: 1/4" – 1.031" {Fractional Sizes Only}

Diameter Range: 25,15 mm – 44,45 mm {.990" – 1.750"}

Mandrel Storage RacksSL-30For Mandrels requiring separate adapters. Each rack holds 16 honing units. Includes drain pan.

SL-38For lifetime honing units with 38,1 mm (1-1/2") diameter shank. Rack holds 8 units. Includes drain pan.

SL-37For lifetime honing units with 44,4 mm (1-3/4") diameter shank. Rack holds 7 units.Includes drain pan.

1-800-325-3670

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2.84

SRT Multi-Stone Hone Head

Stone Set

mm mmin in mm in mm in

SRT00-XXXXSRT0-XXXXSRT1-XXXX SRT2-XXXX SRT3-XXXX SRT4-XXXX SRT5-XXXX SRT6-XXXX SRT7-XXXX

34.9-36.536.5-38.138.1-40.140.1-42.242.2-44.2

————

——

38.1-40.140.1-42.242.2-44.244.2-46.246.2-48.348.3-50.350.3-52.3

mm mmin in

1.375-1.4381.438-1.5001.500-1.5801.580-1.6601.660-1.740

————

——

1.500-1.5801.580-1.6601.660-1.7401.740-1.8201.820-1.9001.900-1.9801.980-2.060

——

41.1-42.742.7-44.744.7-46.746.7-48.848.8-50.850.8-52.852.8-54.9

——

1.600-1.6801.680-1.7601.760-1.8401.840-1.9201.920-2.0002.000-2.0802.080-2.160

——

51.3-52.852.8-54.954.9-56.956.9-58.958.9-61.061.0-63.063.0-65.0

——

2.000-2.0802.080-2.1602.160-2.2402.240-2.3202.320-2.4002.400-2.4802.480-2.560

——

64.7-66.366.3-68.368.3-70.470.4-72.472.4-74.474.4-76.576.5-78.5

——

64.7-66.366.3-68.368.3-70.470.4-72.472.4-74.474.4-76.576.5-78.5

——

2.530-2.6102.610-2.6902.690-2.7702.770-2.8502.850-2.9302.930-3.0103.010-3.090

——

2.530-2.6102.610-2.6902.690-2.7702.770-2.8502.850-2.9302.930-3.0103.010-3.090

XXXX = Order abrasive type and grit size from chart below.

SRT-1375 SRT-1500 SRT-1600 SRT-2000 SRT-2530 SRT-3000

CRC-2120CRC-2220CRC-2240CRC-2270

CRC-2330CRC-2370CRC-2420CRC-2490

Alignment Bushings

Note: For additional sizes contact Customer Service for price and availability.

For Diameter Range

100 280150 400220 500 600

NMG37 NMG67NMG47NMG85NMG87

DM55

NMG55RMG97

DM05

Diamond (D or R) & CBN (N) — Metal (M) Bond — 6 per Set

Abrasives are special order - Conact Customer Service for Availability.

www.sunnen.com

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2.85

AN-600 Honing HeadDiameter Range: 63,5 mm - 165,0 mm (2.500"-6.500")For use with Sunnen Honing Machine, for honing large bores. Accuracy to 0,013 mm (.0005"). Uses G25, M27, N37, W47, GG25, MM33, NN40, WW51, GY25, MY33, NY40, or WY51 Stone Sets, depending upon the bore diameter. Honing stone length 102 mm (4"). Order stones separately. Not suitable for power honing over 95 mm (3.75") diameter. See above for Recommended Stone Chart.

AN 600

Recommended Stone Sets for AN-600For Holes Without Keyways For Holes With Keyways

Maximum Keyway Width

64 to69mm

(2.5" -2.7")

69 to104mm

(2.7"-4.1")

89 to140mm

(3.5"-5.5")

104 to165.1mm†(4.1"-6.5")†

64 to84mm

(2.5"-3.3")

84 to107mm

(3.3"-4.2")

102 to142mm

(4.0"-5.6")

114 to165.1mm†(4.5"-6.5")†

64 to84mm

(2.5"-3.3")

84 to107mm

(3.3"-4.2")

102 to142mm

(4.0"-5.6")

114 to165.1mm†(4.5"-6.5")†

20.3mm(.8")

22.8mm(.9")

30.4mm(1.2")

35.5mm(1.4")

†These stones require the use of Master Holders.

Keyway Stone Sets

G25-J45 G25-J65 G25-J45 G25-DV57 G25-J45

— —

G25-A45 G25-A45

G25-NR53

G25-J87 G25-J85 G25-J87

—G25-J87

— —

G25-J85 G25-J87

M27-J45 M27-J65 M27-J45 M27-DV57 M27-J45

— —

M27-A45 M27-A45

M27-NR53

M27-J87 M27-J85 M27-J87

— M27-J87

— —

M27-J85 M27-J87

N37-J45 N37-J65 N37-J45 N37-DV57 N37-J45

— —

N37-A45 N37-A45

N37-NR53

N37-J87 N37-J85 N37-J87

— N37-J87

— —

N37-J85 N37-J87

W47-J45 W47-J65 W47-J45 W47-DV57 W47-J45

— —

W47-A45 W47-A45

W47-NR53

W47-J87 W47-J85 W47-J87

—W47-J87

— —

W47-J85 W47-J87

GG25-J45 GG25-J65GG25-J45

—GG25-J45

——

GG25-A45 GG25-A45

—

GG25-J87 GG25-J85 GG25-J87

—GG25-J87

——

GG25-J85 GG25-J87

MM33-J45 MM33-J65 MM33-J45

—MM33-J45

——

MM33-A45 MM33-A45

—

MM33-J87 MM33-J85 MM33-J87 MM33-J87

— ———

MM33-J85MM33-J87

NN40-J45 NN40-J65 NN40-J45

—NN40-J45

——

NN40-A45 NN40-A45

—

NN40-J87 NN40-J85 NN40-J87

—NN40-J87

——

NN40-J85 NN40-J87

WW51-J45 WW51-J65 WW51-J45

—WW51-J45

——

WW51-A45 WW51-A45

—

WW51-J87 WW51-J85 WW51-J87

—WW51-J87

——

WW51-J85 WW51-J87

GY25-J45 GY25-J65 GY25-J45

—GY25-J45

——

GY25-A45 GY25-A45

—

GY25-J87 GY25-J85 GY25-J87

—GY25-J87

——

GY25-J85 GY25-J87

MY33-J45 MY33-J65 MY33-J45

—MY33-J45

——

MY33-A45 MY33-A45

—

MY33-J87 MY33-J85 MY33-J87

—MY33-J87

——

MY33-J85 MY33-J87

NY40-J45 NY40-J65 NY40-J45

—NY40-J45

——

NY40-A45 NY40-A45

—

NY40-J87 NY40-J85 NY40-J87

—NY40-J87

——

NY40-J85 NY40-J87

WY51-J45 WY51-J65 WY51-J45

—WY51-J45

——

WY51-A45 WY51-A45

—

WY51-J87 WY51-J85 WY51-J87

—WY51-J87

——

WY51-J85 WY51-J87

Fast stock removal: deburred, bored, ground, reamed holes


Guideless Stone SetsGeneral Purpose Stone Sets(2 Stones and 2 Guides)

Hole Diameters

AluminumBrass, SoftBronzeCarbideCast ironCeramicGlassSteel, SoftSteel, HardenedSteel, Hardened(if A43 does not cut)

AluminumBrass, SoftBronzeCarbideCast ironCeramicGlassSteel, HardSteel, Soft

DV47DV57DV87DV07

NR53 Resin BondNR83 Resin Bond

——

CBN StoneDiamond Stone

Metal Bond

Use to increase stock removal rates or abra-sive life when compared to A or J stones, resin or vitrified diamond and CBN stones. First time users of metal bond superabrasive stone sets must order __-KB5X (G25-KB5X) Master Holder Set. Replacement stone can be ordered without reordering KB5X Master Holders.

MasterHolder

NumberStone Set Number

Diameter Range

G25-KB5X

M27-KB5X

N37-KB5X

W47-KB5X

G25-___-XG55

M27-___-XG55

N37-___-XG55

W47-___-XG55

64-69

69-104

89-140

104-533

mm

2.5-2.7

2.7-4.1

3.5-5.5

4.1-6.5

inches

The ____ in the stone set number is for the metal bond abrasive code. This set consists of two L16 superabrasive stones and two roughing guides. Select the L16 metal bond superabrasive stone desired from the stone selection guide found on page 2.33. Contact Customer Service for price and availability.

Resin or Vitrified Bond

For honing carbide, ceramic, glass and hardened steel. Available in 82,55 mm (3-1/4") or 101.6 mm (4") stone length. For 82,55 mm (3-1/4") length add -85 to stone number.

CBN and Diamond Stones

Finish figures apply only if Sunnen Industrial Honing Oil is used.

102 mm(4")

152 mm(6.0")


1-800-325-3670

HO

NIN

G U

NIT

S

ELE

CT

ION

GU

IDE

PE

DE

ST

AL

MA

CH

INE

S

(ML,

EC

, MB

B, &

LB

B)

PLA

TE

D T

OO

LIN

G(K

GM

& V

SS

MA

CH

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S)

CY

LIN

DE

R H

ON

ING

(SV

-410

& S

V-1

0 M

AC

HIN

ESP

OR

TA

BLE

, MP

S &

TU

BE

HO

NE

AB

RA

SIV

ES

CU

ST

OM

AB

RA

SIV

ES

& T

OO

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G



2.86

The Sunnen KR and BLR series of honing mandrels with retractable stone assemblies ensure greater efficiency in virtually all bore sizing

and finishing operations.

The new retractable KR mandrel series is available for diameter ranges from .185”-.744” (4,70-18,90 mm). The longer BLR series of retractable mandrels is also available for the same diameter range, and incor-porates a longer stone.

Retractable mandrel and stone assemblies are avail-able at the same price as the non-retractable mandrel units.

Benefits of Sunnen’s Retractable Mandrels:• Stonesareretractedfromthecuttingpositionformucheasierload-

ing and unloading of parts which increases production and lowers manufacturing costs.

• Strongermandrelsremovestockatafasterrate,increasingproduc-tion speeds and lowering cost per part honed.

• Unitscomewithextendedwearsurfaces(shoes)standard,ineitherhard steel or plated diamond. This ensures longer service life and significantly reduces centerline changes from cycle to cycle. Also, downtime is lowered which increases productivity and reduces unit costs.

•Mandrelunitshavehardenedwedgestoprolongwedgelife.Thisassures high performance honing from start to finish for better cost efficiency.

• Thestoneretractionfeatureisidealforuseinautomatedapplicationsfacilitating loading and unloading, reducing labor costs.

• Retractionmarksandscratchesthatcanoccurwhentakingthepartoff the mandrel after honing are greatly minimized. This ensures a consistently higher-quality end product.

Retractable Mandrel Options

Diamond Plated Super Mandrels — Designed to provide a long-wearing guide shoe to increase mandrel life in some applications…plus faster stock removal in difficult materials (chrome, carbide). Plated with 220 grit diamond.

Carbide Shoe Mandrels —(Available on Special Order)Two types of Carbide Shoe Mandrels are available for high-production applications. Available in either Round Carbide Rod Inserted and Full Carbide Shoe Mandrels. In the correct application they will last signifi-cantly longer than standard hardened mandrels and prevent galling in exotic materials such as 303 stainless steel. When ordering full-carbide type specify starting and finish diameter.

Extended Shank Mandrels —(Available on Special Order)Extended Shank Mandrels are available for honing parts that are too long to be honed with a standard mandrel.

Metal Bond Superabrasive Insert Mandrels —(Available on Special Order)For applications where a long lasting mandrel is needed and the mate-rials being honed reacts negatively with either a hardened or carbide shoe mandrel. Single or double insert mandrels in either CBN or dia-mond are available.

How To OrderTo order a retractable KR-16 or BLR-16 13,36 mm - 14,15 mm (.526”-.557”) diameter mandrel, simply add “R” after the “K” or after the “BL” from the corresponding table on pages 2.14 - 2.44 in this catalog. SEE EXAMPLE BELOW (from page 2.30 of catalog):






Mandrel With Standard Shank

Steel Mandrel With Extra-Long Shank With stone retainer


C-495C-526C-557C-588

K16-AK16-AK16-AK16-A

S-495S-526S-557S-588

mm inches

J-K16-495AJ-K16-526AJ-K16-557AJ-K16-588A

K16-495AK16-526AK16-557AK16-588A

12,57-13,3613,36-14,1514,15-14,9414,94-15,72

.495-.526

.526-.557

.557-.588

.588-.619


.495” - .619”

HHHH

SDSDSDSD


Contact CustomerService For Availability

AdapterMandrel

Stone

WedgeWedge Guide

Example: KR16-526AH KR16-A KR16-__ __ __ __

HHHH

SDSDSDSD

H = hardened steel SD = diamond plated

adaptor wedge adaptor truing sleeve stone honing units · d8-nm67 recommended stones for d2f-080...

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