acton asia pacific ltd. · 2013-03-22 · acton asia pacific limited 1st final inspection report :...

1st Final Inspection Report : DPSZ/007217/2012

Client: ACTON FAR EAST LIMITEDAttn: TOOLS DEPT.

Address: UNIT 1603, 16/F.,625 KING S ROAD,NORTHPOINT,

Country: HONG KONGTel: 852-2561 0831Fax: 852-2739 2963

Vendor: ZHEJIANG JINYI ELECTRIC TOOLS CO.,LTD

Attn: MR. EDDY HUANGAddress: 浙江金一��工有限公司,浙江省金�市金�

区孝��Country: CHINA

Tel: 86-579-8295 0155 / 138 6796 0302e-mail address: [email protected]

Factory: Zhejiang Jinyi Electric Tools Co., Ltd.Attn: Apple Zhuang

e-mail address: N/A

Issue Date: 30/07/2012Inspection Date: 27/07/2012Shipment ETD: 15/07/2012

THIS IS TO CERTIFY THAT WE, ACTON ASIA PACIFIC LTD DID INSPECT THE FOLLOWING CONSIGNMENTPRODUCT DESCRIPTION

Description: ANGLE GRINDER TOOLBOD* 710W 230V 50HZ* GERMAN VERSION* NO. LOAD

Brand Name: BLUCAVEArt.: 007060533

Item Code: IT018933P/O No.: PO/AF002032/01022012-AP/O Qty: 960 PCS

Inspection Qty: 960 PCSTotal Ctn No.: 160

Front View: Back View:

SHIPPING MARKSFront: Side:

Inspection performed per:

DIN 2859-1:2004Single Sampling Plan

Table: I Level: II(Two)Inspection: Normal Table: IIA

Sample Size 80 pcsFindings: Critical:

Major:Minor:

AQL Accepted Rejected Result0 0 1 0

1.5 3 4 02.5 5 6 4

INSPECTION RESULT

Based upon the results found and compared to thespecification and approved sample available at the time ofinspection, the result is deemed to be

PASSEDPlease note Remark:N/A

P. 1 of P. 2

ACTON ASIA PACIFIC LTD.

ACTON ASIA PACIFIC LIMITED

1st Final Inspection Report : FRSZ/007217/2012

APPEARANCE AND WORKMANSHIP DEFECTSNo Defect Description Cri Maj Min1 Wrinkle mark on storage dock label.(photo 30) 0 0 1

2 Storage dock label inclined slightly.(photo 31-32) 0 0 2

3 Slightly damaged mark.(photo 33) 0 0 1

Total defects found: 0 0 4

Acceptable: 0 3 5

REMARKS 1.This inspection was based on " PS 710W Angle Grinder 115mm JY V0001 ". 2. This was new item, all the inspected samples were conformed to the approval sample which signed by WangHao. The mail order box wasconformed to “AC Angle Grinder_FA_2012.07.09_Print Quality”. The leaflet was conformed to “Blucave Flyer A5 - low”. I/M wasconformed to “AC Angle Grinder TAG-115-1 EU EN REV 10”, “AC Angle Grinder Ma-NL # 1206-25”, “AC Angle Grinder Ma-FR # 1206-25”, “AC Angle Grinder Ma-DE # 1206-25”.

Time In :09:30 TTime Out :19:00

DisclaimerTHIS REPORT REFLECTS OUR FINDING AT THE TIME AND PLACE OF INSPECTION. THIS REPORT DOES NOTRELEASE THE SELLER FROM ANY OBLIGATION UNDER HIS CONTRACT WITH THE PURCHASER, TO MAKE GOOD,ALTER OR REPLACE ANY MATERIAL IN WHICH FAULTS OR DEFECTS MAY HEREAFTER BE FOUND OR DEVELOPED.INSPECTION IS PERFORMED TO THE BEST OF OUR ABILITY AND CONSCIENCE BUT WITHOUT ANY RESPONSIBILITYON OUR PART.THIS REPORT DOES NOT INVITE TO MAKE THE SHIPMENTS.

Inspected by: Acknowledge by:

----------------------------------------Inspector ( VITO ZHANG (SZ) )

----------------------------------------Factory ( Apple Zhuang )

P. 2 of P. 2



Page 1 of 5

Art. 007060533 Description ANGLE GRINDER TOOLBOD

Customer BATAVIA Inspection Date: July 27, 2012 Revision: 20120618

P/O No. 01022012 Inspection By: Vito zhang / Andrew Jiang Prepared: General

# DESCRIPTION / CRITERIA / CHECK S/S OK NOK FOUNDING

1.0 FUNCTION TEST: (100% of sample size) 80pcs

1.1 Product firmness with the storage dock check

1.2 Assembly & dis-assembly with AC controller test

1.3 Function test for product (only one single speed)

1.4 Function test for spindle lock


2.0 ACTUAL PERFORMANCE TEST

(S-2 of sample size or specified)

8pcs

2.1 Product check against Instruction Manual (Step by Step) Important!!!

2.2 Actual performance test


3.0 SPECIAL TEST (S-2 of sample size or specified)

3.1 Drop test on export carton 1 carton H: __60__ cm ; __10__ times

3.2 Drop test on individual packing (mail order box) 1 carton H: __100__ cm: __10__ times

3.3 Drop test on bare unit 1pc H: __100_ cm ; __3__ times

Refer to remark 6.

3.4 Stacking test on export carton:

Pile export cartons according to the container height

1carton H: _2700_ mm; _6_ layers

3.5 Fork-lifter test (drop level of 25cm for 5times) 1 carton

3.6 Smell test:

Free from bad smell especially when unit was operating.

100%

3.7 Product dimension check S-2(8pcs) 23x 11.6x11.5cm

3.8 Product weight check S-2(8pcs) 1.85kgs

3.9 Rubbing test for silk-screen printing/ logo with alcohol S-2(8pcs)

3.10 Tape test on mail order box S-2(8pcs)



Page 2 of 5


3.11 Barcode scanning test for export carton

(please note down the barcode number)

S-2(8pcs) 4050255011524

3.12 Barcode scanning test for mail order box

(please note down the barcode number)

S-2(8pcs) 4050255011524

3.13 Internal workmanship evaluation - Important!!!

Check internal wiring, ground wiring with respect to electrical

safety:

- Check that the thermostat and the thermal fuse, they

must be securely fitted.

- Check the earth connection, it must be securely

connected.

- Check that the fast snap-on terminals, they must be

securely attached to their relevant terminals without

loosing. The terminals are well covered with the

protective sleeve.

- Sufficient creepage & clearance distances.

Internal wires must be kept away from the heating source.

S-2(8pcs)

3.14 Hi-pot test at 4125Vac, 5mA, 2s 100%

3.15 Power consumption test (no loading) 100% 411-432W

3.16 Life test for 2 hours S-2(8pcs)

3.17 Low voltage start up test at 196Vac S-2(8pcs)

3.18 Rotation speed test S-2(8pcs) 10232-10518RPM

3.19 Noise level test S-2(8pcs) 86-91dB

3.20 Assembly check for auxiliary handle S-2(8pcs)

3.21 Rubbing test for mail order box with white paper S-2(8pcs)

3.22 Hardness test S-2(8pcs) Gear on output shaft: 49HRC

Big Gear: 45HRC

Output shaft: 35HRC

# DESCRIPTION / CRITERIA / CHECK OK NOK FOUNDING

4.0 WORKMANSHIP / APPEARANCE (100% of sample size)

4.1 Good overall condition

(e.g. Unit is clean, free from scratches, burr, damage, crack, split,

deformation, sharp edge, discoloration, rust, …etc)



Page 3 of 5


5.0 PACKING

5.1 Export carton quantity: ______ ctns 160ctns

Export carton size: L: _____ x W: ______ x H: _____ cm 32x28.7x40.3cm

Export carton weight: G.W: _______ KGS 14.46kgs

5.2

Quantity per export carton: ______ pcs 6pcs

5.3 Shipping Marks(TWO SIDES)

5.4 Side Marks(TWO SIDES) Please refer to photo

Mail order box size: L: _____ x W: ______ x H: _____ cm 26.6 x 15 x 12.5 cm 5.5

Mail order box weight: G.W: _______ KGS 2.3 kgs

5.6 Blister Card : L:_____ x W: ______ cm

Length of “EURO hole”: L: _____cm

N/A

5.7 Unit packing:

as per Packaging Instruction or PO specified or approval sample shown

5.8 Inner packing (if inner carton available):

as per Packaging Instruction or PO specified

N/A

5.9 Outer packing:

as per Packaging Instruction or PO specified

6.0 LABELING / EAN / BAR CODES / LOGO

6.1 Rating Label

6.2 Barcode Label on mail order box

6.3 Barcode Label on export carton

6.4 Logo on product

6.5 Other label

7.0 ACCESSORIES / SPARE PARTS

7.1 Instruction Manual as per Customer specification

7.2 Leaflet

7.3 Accessories Refer to photo 56.

8.0 MATERIAL / CRITICAL COMPONENTS

8.1 As per PO Specified

8.2 Critical component check:

Please check the CDF and with the actual construction

(Check critical components against the CDF provided - please keep

copy of CDF - note down any discrepancy between them, if no CDF

available during inspection, please check with BOM and note down

all critical components for reference)



Page 4 of 5


9.0 CHECK CERTIFICATE:

- CE

- LVD

- EMC

- RoHS

- GS/PAHs

- UL

- WEEE(Symbol applied only)

9.1

- REACH

10.0 SAMPLE STATUS:

10.1 Approval Sample (sealed and marked) and send back to the Office

N/A, Confirmed by: ________________

Send back to HK Office : ___________

Send back to SZ Office: ___________

Others: ______Kept at factory____________

10.2 Select Shipment sample (sealed and marked) and send back to the Office

N/A, Confirmed by: _____ADA_________

Send back to HK Office : ______________

Send back to SZ Office: ___________

Others: __________________

10.3 Select Defective sample (sealed and marked) and send back to the Office

N/A

Send back to HK Office: ____________

Sample for inspection taken from the following cartons: Total: 14 ctns 123 95 2 19 67 132 137 83 75 90 10

21 111 32 81 20



Page 5 of 5

Art. 007060533 Description ANGLE GRINDER TOOLBOD

P/O No. 01022012 Inspection By: Vito zhang / Andrew Jiang Revision: 20120601

# PACKING INFORMATION FINDING

A1 Export carton size: L: _____ x W: ______ x H: _____ mm 320x287x403mm

A2 Export carton weight: G.W: _______ g 14460g

A3 Quantity per export carton: ______ pcs 6pcs

B1 Mail order box size: L: _____ x W: ______ x H: _____ mm 266x 150 x 125 mm

B2 Mail order box weight: G.W: _______ g 2305g

C Weight of Product:

EAR Net Weight: ______ g (please see details as below) – please take photo 1849g C1

1) Included all electric / electronic product and batteries; all the parts which cannot be replaced after assembly

2) Included the charger for all electrical products.

3) Excluded all luminous (product with LED which cannot be replaced) and bulbs with slow wire

Other weight / fitting: ______ g (please see details as below) - please take photo 322g C2

1) Included all non-electric product, BMC, Instruction manual and all accessories which except as per above C1 shown

2) Excluded all packaging material as per below D shown

D Weight of Packing Materials: (included export carton, mail order box, Blister Card or individual packing) - please take photo

No. Description FIND(MOB) FIND(EXP) No. Description FIND(MOB) FIND(EXP)

D1 Paper : _____ g 130g 586g D6 Aluminum : ____ g N/A N/A

D2 Styrofoam: ______ g 1g N/A D7 Glass : _____ g N/A N/A

D3 Cartridge : _______g N/A N/A D8 Natural Materials : ______ g N/A N/A

D4 Plastic : _____ g 3g 44g D9 Textiles: _____ g N/A N/A

D5 Sheet : _____ g N/A N/A D10 Carton laminates: _____ g N/A N/A

E Battery / Batteries* YES No

E1 Non-rechargeable (Primary) Rechargeable (Secondary)

Number of batteries: _____ __ pieces Weight of single battery: ______g E2

1) Battery pack and Build-in Batteries were considered as single battery only.

E3 Standard

Size:__________ ( e.g. AA, AAA, C, D and 9V)

Tailor make Button Cell (single)

Button Cell (packs)

Chemical System

Zinc-Carbon (ZnC) Alkaline (AlMn) Zinc-Air (ZnAir)

Lithium (Li) Lithium-ion (Li-ion)

Nickel-Metal-Hydride (NiMH) Lead Acid (Pb) Nickel-Cadmium (NiCd)

E4

Mercury Oxide (Hg2O) Silver Oxide (Ag2O)

*Please copy the PART E, if there were more than 2 types of batteries in one item.


Photo of Inspection Report : DPSZ/007217/2012

Page 1 of 12

FUNCTION TEST

01- Product firmness with the storage dock check 02- Product firmness with the storage dock check

03- Assembly & dis-assembly with AC controllertest

04- Function test for product (only one single speed)

05- Function test for spindle lock

ACTUAL PERFORMANCE TEST



Page 2 of 12

06- 8pcs for actual performance test 07- Coarse grinding

08- Cutting

SPECIAL TEST

09- Barcode scanning test on export carton 10- Barcode scanning test on color box



Page 3 of 12

11- Rubbing test 12- Hi-pot test

13- Power consumption test (no loading) 14- Low voltage start up test

15- Life test 16- Speed test



Page 4 of 12

17- Product assembly check 18- Product assembly check

19- Noise level test 20- Hardness check

21- Rubbing test on MOB, with white paper 22- N/A


Photo of Inspection Report : FRSZ/007217/2012

Page 5 of 12

23- Fitting with cutting disc 24- Internal check

25- Internal check 26- Function test for wrench

27- Stacking test on export carton 28- Fork-li fter test



Page 6 of 12

29- Fork-li fter test

DEFECT

30- Wrinkle mark on storage dock label 31- Storage dock label inclined slightly

32- Storage dock label inclined slightly 33- Slight damaged markPACKING



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34- Export carton 35- Shipping mark

36- Side mark 37- Side mark

38- Export carton open view 39- MOB



Page 8 of 12

40- MOB 41- MOB

42- MOB 43- MOB open view

44- Product packing 45- Product packing



Page 9 of 12

46- Product packing 47- Product packing

LABELING / EAN / BAR CODES / LOGO

48- Barcode on MOB 49- Barcode on export carton

50- Logo 51- Rating label



Page 10 of 12

52- Marking on storage dock 53- Logo on storage dock handle

54- AC mark 55- Recycle symbol on polybag

ACCESSORIES / SPARE PARTS / INSTRUCTION SHEET:

56- Accessories 57- I/M & leaflet


Photo of Inspection Report : DP/007217/2012

Page 11 of 12

58- Version for I/M

PRODUCT / MATERIAL / CRITICAL COMPONENTS:

59- Product 60- ProductAPPROVAL / SHIPMENT SAMPLE:

61- Approval sample (left ) vs actual product 62- Approval sample (left ) vs actual product

OTHERS:



Page 12 of 12

63- C1 64- C2

65- D

REMARKS:

66- Broken mark on BOM surface(carton drop) 67- Broken mark on BOM surface(carton drop)

acton asia pacific ltd. · 2013-03-22 · acton asia pacific limited 1st final inspection report :...

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