acronal 4040 · 2020. 10. 20. · acronal 4040 –a new styrene acrylic dispersion for concrete...
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ACRONAL® 4040New Styrene Acrylic dispersion for concrete cure and seal
Construction SolutionsJune, 2020
| ACRONAL 4040 Launch1
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Concrete Cure and Seal
Curing of fresh concrete is important to develop the strength and durability within concrete. Curing involves the maintenance of desired moisture and temperature conditions within the concrete for a period of time.
Curing coatings are used to retain water in the concrete during its cure.
Sealers are often applied after the cure to help protect and beautify the concrete, improve dusting, prevent dirt penetration, and enhance freeze/thaw stability.
Concrete cure and seal coatings deliver both benefits of a curing agent and sealer in a single application.
| ACRONAL 4040 Launch2
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Acronal 4040 – A New Styrene Acrylic dispersion for concrete cure and seal coating
Styrene acrylic copolymer dispersion Low-VOC and non-APEO
Concrete cure and seal coating - starting point formulation guidance available (VOC
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BASF Guiding Formulations
| ACRONAL 4040 Launch4
Guiding Formulation for Cure and Seal Coating for Concrete Surfaces (CS-1)
Guiding Formulation for Low VOC Cure and Seal Coating for Concrete Surfaces (CS-3)
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Key Features of Concrete Cure and Seal Coating formulated with ACRONAL 4040
Excellent water retention (ASTM C 156)
Passes alkali/acid resistance (ASTM C 1315)
Fast drying, smooth final coating appearance
Excellent adhesion to concrete (ASTM C 1315)
Quickly dries without tack (ASTM C 1315)
Excellent heat storage stability
Low perms
| ACRONAL 4040 Launch5
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Excellent Water Retention
Concrete coated with Cure and Seal CS-1 formulation based on ACRONAL 4040 performed comparable to Cure and Seal CS-1 formulation based on competitive latex
Control is fresh concrete uncoated
Water Loss Test was performed according to ASTM C 156 Target performance is mass loss
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Acid and Alkali Resistance
| ACRONAL 4040 Launch7
Acronal 4040 CS-1
CompetitiveCS-1
Acronal 4040 CS-1
CompetitiveCS-1
Blistering - Example of failure
Cure and Seal CS-1 formulation based on ACRONAL 4040 exhibits acid resistance after exposure to 10% HCl with comparable performance to CS-1 formulated based on competitive latex
Cure and Seal CS-1 formulation based on ACRONAL 4040 exhibits alkali resistance after exposure to 5% NaOH with comparable performance to CS-1 formulated based on competitive latex
CS-1 formulation based on ACRONAL 4040 exhibit both acid and alkali resistance and pass ASTM C1315 specification
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Improved Film Appearance
| ACRONAL 4040 Launch
Dry film appearance of CS-1 Formulation based on ACRONAL 4040 compared to Competitive
CS-1 formulated film using ACRONAL 4040 does not exhibit rapid yellowing
Dried film formulated using competitive polymer exhibits rapid yellowing
8
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Product Launch Support
Product Training presentation
TDS
SDS
CS-1 and CS-3 Starting point formulations
External awareness through: Product page on BASF Construction Solutions website UL Prospector product listing Featured product on Insights newsletter
| ACRONAL 4040 Launch9
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Adhesion to Concrete Substrate
161 166
121
0
20
40
60
80
100
120
140
160
180
No Membrane Acronal 4040 CS-3 Competitor CS-3
Pull-
off s
treng
th (P
SI)
| ACRONAL 4040 Launch11
Pull-off strength is force required to remove adhesive adhered to concrete with or without CS-3 cure and seal coating formulated with ACRONAL 4040
Control is measure of force to pull-off common adhesive adhered to concrete without a coating membrane
Concrete coated with Cure and Seal CS-3 formulation based on ACRONAL 4040 successfully passes the adhesion test Successful bonding between CS-3
membrane and adhesive
Adhesion test was performed according to ASTM C 1315 Target performance is force above 70 psi.
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Rapid Tack Time
| ACRONAL 4040 Launch12
Coatings formulated with ACRONAL 4040 exhibit fast length of time for coating to be dry to touch Both Cure and Seal CS-1 and CS-3 formulation
based on ACRONAL 4040 exhibited improved dry times over competitive latex
Drying Time test was performed according to ASTM C 1315 on glass or metal membranes Target performance is less than 4 hours
0.27 0.25
0.36
1.00
0
0.2
0.4
0.6
0.8
1
1.2
CS-1 CS-3
Dry
ing
Tim
e (h
rs)
ACRONAL 4040 Competitor
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Slide Number 1Concrete Cure and SealAcronal 4040 – A New Styrene Acrylic dispersion for concrete cure and seal coatingBASF Guiding FormulationsKey Features of Concrete Cure and Seal Coating formulated with ACRONAL 4040Excellent Water RetentionAcid and Alkali ResistanceImproved Film AppearanceProduct Launch SupportSlide Number 10 Adhesion to Concrete SubstrateRapid Tack TimeSlide Number 13