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Arturo Nunez [email protected] ACOUSTIC EMISSION WIRELESS SENSORS APPLICATIONS ON POWER EQUIPMENT

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Arturo [email protected]

ACOUSTIC EMISSION WIRELESS SENSORS

APPLICATIONS ON POWER EQUIPMENT

2© 2009 Substation Reliability Services and Products, COE. All rights reserved.

Acoustic Emission (AE) Wireless Sensor Nodes

• Multiple AE Wireless Sensor Nodes interfacing to a single USB Base Station module plugged into a computer or notebook computer.

• Very Low Power Design, short term battery operation or permanent wired power, battery pack or Solar panels

• Mesh Network or repeater for larger systems

• Interfaces into AEwin™ software

AE wireless Sensor Node USB Wireless Basestation

Receiver

3© 2009 Substation Reliability Services and Products, COE. All rights reserved.

Monitoring 765 kV Current transformers

4© 2009 Substation Reliability Services and Products, COE. All rights reserved.

Monitoring of 6 – 765 kV Current transformers

PROBLEM:• These CT’s already have gas monitors

installed on them• Gas monitors have been damaged due

to switching operations• Need to monitor for PD activity

SOLUTION:• Install Acoustic Sensors powered

through a Solar Panel• The battery design was challenging due

to the very low amount of sun received on this area of the country

5© 2009 Substation Reliability Services and Products, COE. All rights reserved.

INSTALLATION

• 1st Generation of wireless sensors Installed in December 2007 on 3 CTs

• Upgrade to second generation and installation on three more CTs in August 2008

NEW FEATURES:• Power consumption reduced 75%• “Sleeping” mode when no data is received• Capability of having up to 8 inputs on

each node (current, temperature, pressure, gas monitors, etc.)

• Battery level measured and displayed on software

• Solar controller prevents battery from draining completely

6© 2009 Substation Reliability Services and Products, COE. All rights reserved.

Installation Layout

Control

Room

170.5 m

71 m

93 m

Phase B, SENSOR 3

Phase C, SENSOR 1

Antenna

Phase C, SENSOR 6 113 m

Phase B, SENSOR 2

62 m

83 m

Phase C, SENSOR 5

Phase A, SENSOR 4

7© 2009 Substation Reliability Services and Products, COE. All rights reserved.

Site Installation photographs

BASE STATIONINSIDE

CONTROLROOM

AE CHANNEL 1

AE CHANNEL 2

AE CHANNEL 3

8© 2009 Substation Reliability Services and Products, COE. All rights reserved.

AE CHANNEL 6AE CHANNEL 4 AE CHANNEL 5

Site Installation photographs

9© 2009 Substation Reliability Services and Products, COE. All rights reserved.

DATA

CT REPLACEDPOSSIBLE PD ACTIVITY

10© 2009 Substation Reliability Services and Products, COE. All rights reserved.

BATTERY OPERATIONC

harg

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vel

durin

g th

e da

y

Cha

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l du

ring

the

nigh

tB

atte

ry S

elf-

heal

ing

11© 2009 Substation Reliability Services and Products, COE. All rights reserved.

Monitoring Instrument transformers and breakers

12© 2009 Substation Reliability Services and Products, COE. All rights reserved.

MESH CAPABLE AE WIRELESS SENSOR

• Wireless Mesh Network AE nodes• No outlets for power supply• No solar panels• Interchangeable Battery pack

13© 2009 Substation Reliability Services and Products, COE. All rights reserved.

N1N2N3

N6

N5

N4

N7N12

N8

N9N10N11

Breakers

Potential

Transformer

CODEBase Station

Switch Yard

INSTALLATIONWIRELESS NODES LOCATION

Distances from Base Station to Wireless Node

Node 1: 51’ Node 7: 68’

Node 2: 53’ Node 8: 123’

Node 3: 55’ Node 9: 93’

Node 4: 36’ Node 10: 95’

Node 5: 39’ Node 11: 97’

Node 6: 42’ Node 12: 83’

14© 2009 Substation Reliability Services and Products, COE. All rights reserved.

AE Sensor

AE Wireless NodeBattery

AE WIRELESS NODE – BATTERY OPERATED

POTENTIAL TRANSFORMER

15© 2009 Substation Reliability Services and Products, COE. All rights reserved.

CODEAE Sensor

AE Wireless node

Battery

INSTALLATION

BREAKERS POTENTIAL TRANSFORMERS

16© 2009 Substation Reliability Services and Products, COE. All rights reserved.

INSTALLATIONWIRELESS BASE STATION

17© 2009 Substation Reliability Services and Products, COE. All rights reserved.

PD ACTIVITY DETECTED WITH AE ON 1 POTENTIAL TRANSFORMER

PD ACTIVITY

18© 2009 Substation Reliability Services and Products, COE. All rights reserved.

Monitoring of Gas Insulated Substations

19© 2009 Substation Reliability Services and Products, COE. All rights reserved.

AE Mesh Monitoring @ 400 kV GIS

BASESTATION

AE wireless Sensor Node USB Wireless Basestation

Receiver

20© 2009 Substation Reliability Services and Products, COE. All rights reserved.

Conclusion

• AE wireless sensors are been successfully used for monitoring power equipment

• Faster installation of sensors reduce the cost of cabling installation significantly

• Easy to relocate within same substation to monitor other equipment as needed

• Mesh Networking Capabilities allow monitoring equipment at very large distances

• All AE wireless sensors have the capability of adding additional sensors allowing multiple parameters been monitored with one device

21© 2009 Substation Reliability Services and Products, COE. All rights reserved.

Arturo NunezSubstation Reliability Services and Products Manager

ASNT AE Level III(609) 716-4162

[email protected]

www.mistrasgroup.com/substations/

QUESTIONS?