acessórios cloro gás - vaccuperm
TRANSCRIPT
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GRUNDFOS ALLDOS DATA BOOKLET
Vaccuperm Accessories
for chlorine gas dosing systems
Dosing & Disinfection
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Contents
GeneralPrinciple of vacuum chlorine gas dosing systems 3
Product selectionInjectors 545 for Vaccuperm VGA-117, VGB 4
Injectors 545 for Vaccuperm VGA-113 4
Vacuum change-over device 5
Header lines for chlorine cylinders 5
Header lines for chlorine drums 5
Water apparatus 556 6
Technical DataInstallation accessories for Vaccuperm gas
dosing systems 7
PVC injectors for Vaccuperm gas dosing systems 8
Injectors for Vaccuperm VGB-103 10Injectors for Vaccuperm VGA-113 and VGS 10
Injectors for Vaccuperm VGA-117 11
Change-over device 13
Empty signal display unit 13
Header lines 14
Header lines for chlorine cylinders 14
Header lines for chlorine drums 15
Accessories for header lines and chlorine
gas containers 16
Water apparatus 17
Injection units 18
Safety accessories 19
Safety valve 19Chlorine gas absorption cylinder 19
Sprinkling system 19
Compressed air respirator 20
Protective PVC suit 20
Gas mask 20
Rubber gloves 20
Rubber apron 20
Protective goggles 20
Body and eye shower 20
Nitrogen rinsing device 21
Warning signs 21
Emergency equipment 21
Expansion tank 21
Accessories for chlorine gas rooms 22Ribbed radiator 22
Exhauster fan 22
Drum support 22
Chlorine cylinder balance 22
Accessories for transport and storage of
chlorine containers 23
Spring balance for cranes 23
Lifting beam 23
Chain hoist with electric trolley 23
Further product documentation
WebCAPS 24WinCAPS 25
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VACCUPERMChlorine gas dosing systems
General
Principle of vacuum chlorine gas dosing sys tems
Function of chlorine gas dosing systems
Handling, transport and storage of chlorine for the
disinfection of drinking and pool water are a challenge to
systems engineering. This is the reason why the vacuum
principle is being used in dosing systems for a long time
already. At this, the pressure of the chlorine gas is
reduced to the vacuum.
This method successfully avoids chlorine gas leakage.
In the event of a pipe breakage, no chlorine gas can
escape, only ambient air is drawn in.
Vacuum chlorine gas dosing systems are composed of
three principal components.
Vacuum regulator (B)
The vacuum regulator is a pressure reducing valve, which
reduces the overpressure from the chlorine tank side to
the negative pressure on the vacuum side. The valve
opens, when a sufficient vacuum is present on the outlet
side. Vacuum regulators with pressure gauge and a liquid
trap are available for more safety.
Dosing regulator (C)
The chlorine gas volume flow is adjusted with the dosing
regulator. This can be effected manually or automatically
via motor control.
VGB models combine a vacuum regulator and a dosing
unit in a compact enclosure. They are not available withchange-over device or servomotor for dosing regulator.
Injector (D)
Injectors have the task to bring chlorine gas into the water
flow. They operate according to the principle of water jet
pumps. The injector body comprises a nozzle with a
successional diffusor. Between the nozzle and the
diffusor, there is a narrow annular gap, where chlorine gas
is sucked out of the dosing line through the injector head.
A diaphragm check valve at the gas supply line prevents
the ingress of water into the vacuum line.
Legend
TM0412811209
Fig. 1 Principle of vacuum chlorine gas dosing systems
A
B
E
G
F
C
H
D
Pos. Component
A Chlor ine gas cylinder
B Vacuu m re gu la tor
C Do sin g reg ula to r
D Injector
E Absorption cylinder (option)
F Safety valve (opt ion)
G Change-over device (option)
H Water apparatus (opt ion)
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VACCUPERM Accessor iesfor chlorine gas dosing systems
4
Product selection
Injectors 545 for Vaccuperm VGA-117, VGB
Injectors 545 for Vaccuperm VGA-113
Capacity (kg/h)Motive water connection
(inlet/outlet)Vacuum
connectionCounterpressure
(bar)Product Number
0.5 1 2 4 8 10 1"NPT
1 1/4"NPT
PVC20/25
PVC25/32
PE8/11
PE10/14
PVC15/20
0.5-3 0-7 3-7
z z z z 96729078 (545-1000-3)
z z z z 96691986 (545-1000-1)
z z z z 96729116 (545-2000-3)
z z z z 96693040 (545-2000-1)
z z z z 91835792 (545-4000-3)
z z z z 91836390 (545-4000-1)
z z z z 91836585 (545-4030-10001)
z z z z 96729144 (545-3030-10000)
z z z z 96729186 (545-4030-10003)
z z z z 96729147 (545-3030-10003)
z z z z 95700927 (545-4030-1-10001)
z z z z 95706326 (545-3030-1-10002)
z z z z 95706328 (545-4030-1-10002)
z z z z 95706327 (545-3030-1-10001)z z z z 96703794 (545-8030-10000)
z z z z 91835795 (545-6030-10000)
z z z z 95707913 (545-8030-10001)
z z z z 96729231 (545-6030-10001)
z z z z 95701067 (545-8030-1-10000)
z z z z 96732136 (545-6030-1-10000)
z z z z 95706329 (545-8030-1-10001)
z z z z 96729232 (545-6030-1-10001)
z z z z 96706390 (545-10030-1-10000)
z z z z 95701067 (545-8030-1-10000)
z z z z 95706330 (545-10030-1-10001)
z z z z 95706329 (545-8030-1-10001)
Capacity (kg/h)Motive water connection
(inlet/outlet)Vacuum
connectionCounterpressure
(bar)Product Number
0.5 1 2 4 8 101"
NPT1 1/4"NPT
PVC20/25
PVC25/32
PE8/11
PE10/14
PVC15/20
0.5-3 0-7 3-7
z z z z 96729055 (545-0500-3)
z z z z 96693039 (545-0500-1)
z z z z 96729078 (545-1000-3)
z z z z 96729040 (545-01000-3-10000)
z z z z 96691986 (545-1000-1)
z z z z 96729038 (545-01000-1-10000)
z z z z 96729116 (545-2000-3)
z z z z 95700233 (545-02000-3-10000)
z z z z 96693040 (545-2000-1)
z z z z 96729041 (545-02000-1-10001)
z z z z 91835792 (545-4000-3)z z z z 95700234 (545-04000-3-10002)
z z z z 96729046 (545-04000-3-10001)
z z z z 91836390 (545-4000-1)
z z z z 96729043 (545-04000-1-10000)
z z z z 96729044 (545-04000-1-10001)
z z z z 96729062 (545-0518-10000)
z z z z 96729174 (545-3518-10000)
z z z z 96729063 (545-0518-10001)
z z z z 95702416 (545-3518-10002)
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Product selection VACCUPERM Accessor iesfor chlorine gas dosing systems
Vacuum change-over device
Header lines for chlorine cylinders Direct mounting.
Header lines for chlor ine drums Wall-mounted vacuum regulator.
Capacity Connection inlet / outlet Signal output Product Number
4 kg/h 10 kg/h PE 8/11 mm PE 10/14 mm PVC 15/20 mm without Reed contact
z z z 91834811 (189-010-10000)z z z 96681741 (189-010-10011)
z z z 91834812 (189-010-10001)
z z z 96681740 (189-010-10004)
z z z 96711198 (189-010-10009)
z z z 96711199 (189-010-10010)
Number of cylindersPressure
connectionRegulator
connectionLiquid trapconnection
Product Number
2 3 4 5 6 1" 1" without with
z z z z 96698876 (542-622-10000)
z z z z 96696418 (542-632-10000)
z z z z 96698877 (542-623-10000)
z z z z 96728995 (542-633-10000)
z z z z 96698878 (542-624-10000)
z z z z 96728998 (542-634-10000)
z z z z 96698879 (542-625-10000)
z z z z 96729000 (542-635-10000)
z z z z 96728993 (542-626-10000)
z z z z 96729002 (542-636-10000)
Number of drumsPressure
connectionRegulator connection
Liquid trapconnection
Product Number
1 2 3 4 5 6 G 3/4 1 1/4" 1 Cu 6/8 mm flange G 1 flange G 1/2 without
z z z z 96728934 (542-1-10000)
z z z z 96728936 (542-1-10002)
z z z z 96728935 (542-1-10001)
z z z z 96728944 (542-32-10000)
z z z z 96728940 (542-2-10005)
z z z z 96728946 (542-32-10002)
z z z z 96728938 (542-2-10000)
z z z z 96728945 (542-32-10001)
z z z z 96728939 (542-2-10001)
z z z z 96728952 (542-33-10000)
z z z z 95709561 (542-3-10006)
z z z z 96728953 (542-33-10001)
z z z z 95712106 (542-3-10001)
z z z z 96728954 (542-33-10002)
z z z z 96728942 (542-3-10000)
z z z z 96728960 (542-34-10003)
z z z z 96728974 (542-4-10001)
z z z z 96728958 (542-34-10001)
z z z z 96728975 (542-4-10002)
z z z z 96728959 (542-34-10002)
z z z z 96728976 (542-4-10003)
z z z z 96728964 (542-35-10004)
z z z z 95712107 (542-5-10001)
z z z z 96728962 (542-35-10001)
z z z z 95712947 (542-5-10002)
z z z z 96728961 (542-35-10000)
z z z z 96728977 (542-5-10000)
z z z z 96728966 (542-36-10003)
z z z z 95712949 (542-6-10001)
z z z z 95700192 (542-36-10001)
z z z z
95712950 (542-6-10002)z z z z 96728965 (542-36-10000)
z z z z 96728978 (542-6-10000)
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Product selection VACCUPERM Accessor iesfor chlorine gas dosing systems
Water apparatus 556 Maximum 10 bar counterpressure.
Version Connection inlet / outlet Voltage Product Number
Pressurereducing valve
Pressure gauge
Solenoid valve +pressure reducing
valve + checkvalve
G 1/2 +PVC 20/25
mm
G 1 +PVC 25/32
mmw it ho ut 230 V / 50 Hz
z z z 96729685 (556-16)
z z z 96729698 (556-22)
z z z 96729686 (556-16.1)
z z z 96729696 (556-20)
z z z 95703314 (556-30-10000)
z z z 95704696 (556-32-10000)
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VACCUPERM Accessoriesfor chlorine gas dosing systems
Technical data
Installation accessories for Vaccuperm gas dosing systems
Coupling
T-piece
Description Order No
Chlorine cylinder holding clip for cylinder diameter of about 270 mm 96726838 (505-018)
Ball valve, PVC, 2 bar, for 8/11 PE hose 96727449 (526-110)
Ball valve, PVC, 2 bar, for 10/14 PE hose 96727450 (526-111)
8/11 mm PE hose, 10 metres 96701705 (526-131/10)
8/11 mm PE hose, 25 metres 96695982 (526-131/25)
8/11 mm PE hose, 50 metres 96727461 (526-131/50)
10/14 mm PE hose, 10 metres 91836646 (526-137/10)
10/14 mm PE hose, 25 metres 96727466 (526-137/25)
10/14 mm PE hose, 50 metres 96697538 (526-137/50)
Vacuum connection set: 10 metres of 8/11 mm PE hose and 2 T-pieces with connection screwings 91835688 (526-133)
Coupling with 2 union nuts for 8/11 mm PE hose 96696905 (526-132)
Coupl ing with 1 un ion nut fo r 8 /11 mm PE hose and 1 un ion nut fo r 10/14 mm PE hose 96727462 (526-134)
Coupling with 1 union nut for 8/11 mm PE hose and adhesive bushing for 12/16 mm PVC pipe 96727463 (526-135)
Coupling with 2 union nuts for 10/14 mm PE hose 96727467 (526-138)
T-piece, PVC, for 8/11 PE hose 96695978 (526-128)T-piece, PVC, for 10/14 mm PE hose 91835711 (529-115)
Testing agent for tightness check 96687925 (48.056)
TM0413733009
Fig. 2 Coupling for 8/11 PE hose
TM0413713009
Fig. 3 Coupling for 8/11 PE hose and adhesive
bushing for 12/16 mm PVC pipe
TM0413723009
Fig. 4 T-piece for PE hose
16
24
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
PVC injectors for Vaccuperm gas dosing systems
Selection of the suitable injector
The selection of the injector to be used for the specific
task determines the safe functioning of the entire
chlorine gas system. The important criteria are the
motive water pressure and counterpressure as well as
the dosing capacity. For the decision the indication of
the customer data is necessary as well as the
Grundfos Alldos table for the operating point.
Advantages
Due to the special form of the nozzle, the operating
costs are low and efficiency is improved.
Easy selection of the operating point thanks to the
optimum graduation of the product range.
The construction according to the flow allows areduction of the pressure losses of the non-return
diaphragm valve.
A safety non-return diaphragm valve according to
the floater principle protects the dosing unit
disposed upstream optimally from the entry of water
or chlorine solution.
Excellent price-performance ratio.
TM0413743009
Fig. 5 Injector 1
TM0413753009
Fig. 6 Injector 1 1/4
TM0413763009
Fig. 7 Injector DN 20
TM0413773009
Fig. 8 Injector DN 25
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Features
Without fastening material.
With non-return diaphragm valve.
FEP diaphragm, PTFE piston, PTFE-coated spring.
Dimensions
TM0412540409
Fig. 9 Injector 1
TM0412550409
Fig. 10 Injector 1 1/4
TM0412500409
Fig. 11 Injector DN 20 mm
TM0412560509
Fig. 12 Injector DN 25 mm
A
dD
A
dD
d
A
B
A
B
d
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Injectors for Vaccuperm VGB-103
Injectors for Vaccuperm VGA-113 and VGS
Max. capacityWater
quantityMotive water
pressureCounter-pressure Order No.
Dimensions
[g/h] Cl2 [ l/h] [bar] [bar] d D A B
Water connections (inlet/outlet) hose 1 / 1 NPT / vacuum connection PE hose 8/11 mm
500 550 - 1350 2 - 16 0 - 7 96729078 (545-1000-3)
hose 1 1 NPT 430 -1000 850 - 2200 2 - 16 0 - 7 96729116 (545-2000-3)
2000 1350 - 3300 2 - 16 0 - 7 91835792 (545-4000-3)
Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 8/11 mm
500 550 - 1350 2 - 16 0 - 7 96691986 (545-1000-1)
DN 20 - 275 2321000 850 - 2200 2 - 16 0 - 7 96693040 (545-2000-1)
2000 1350 - 3300 2 - 16 0 - 7 91836390 (545-4000-1)
Max. capacityWater
quantityMotive water
pressureCounter-pressure Order No.
Dimensions
[g/h] [l/h] [bar] [bar] d D A B
Water connections (inlet/outlet) hose 1 / 1 NPT / vacuum connection PE hose 8/11 mm
500 300 - 780 2 - 16 0 - 7 96729055 (545-0500-3)
hose 1 1 NPT 430 -1000 550 - 1350 2 - 16 0 - 7 96729078 (545-1000-3)
2000 850 - 2200 2 - 16 0 - 7 96729116 (545-2000-3)
4000 1200 - 3300 2 - 16 0 - 7 91835792 (545-4000-3)
Water connections (inlet/outlet) hose 1 / 1 NPT / vacuum connection PE hose 10/14 mm
1000 550 - 1350 2 - 16 0 - 7 96729040 (545-01000-3-10000)
hose 1 1 NPT 430 -2000 850 - 2200 2 - 16 0 - 7 95700233 (545-02000-3-10000)
4000 1200 - 3300 2 - 16 0 - 7 95700234 (545-04000-3-10002)
Water connections (inlet/outlet) hose 1 / 1 NPT / vacuum connection PE hose 15/20 mm
4000 1200 - 3300 0 - 7 96729046 (545-04000-3-10001) hose 1 1 NPT 430 -
Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 8/11 mm
500 300 - 780 2 - 16 0 - 7 96693039 (545-0500-1)
DN 20 - 275 2321000 550 - 1350 2 - 16 0 - 7 96691986 (545-1000-1)2000 850 - 2200 2 - 16 0 - 7 96693040 (545-2000-1)
4000 1200 - 3300 2 - 16 0 - 7 91836390 (545-4000-1)
Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 10/14 mm
1000 550 - 1350 2 - 16 0 - 7 96729038 (545-01000-1-10000)
DN 20 - 275 2322000 850 - 2200 2 - 16 0 - 7 96729041 (545-02000-1-10001)
4000 1200 - 3300 2 - 16 0 - 7 96729043 (545-04000-1-10000)
Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 15/25 mm
4000 1200 - 3300 2 - 16 0 - 7 96729044 (545-04000-1-10001) DN 20 - 275 232
Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PE hose 10/14 mm
10000 3700 - 5700 3 - 8 0.5 - 3 96729062 (545-0518-10000)DN 25 - 400 350
10000 3600 - 5300 9 - 16 3 - 7 96729174 (545-3518-10000)
Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PE hose 15/25 mm
10000 3700 - 5700 3 - 8 0.5 - 3 96729063 (545-0518-10001)
DN 25 - 400 35010000 3600 - 5300 9 - 16 3 - 7 95702416 (545-3518-10002)
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Injectors for Vaccuperm VGA-117
Max. capacityWater
quantityMotive water
pressureCounter-pressure Order No.
Dimensions
[g/h] [l/h] [bar] [bar] d D A B
Water connections (inlet/outlet) hose 1 / 1 NPT / vacuum connection PE hose 8/11 mm
500 550 - 1350 2 - 16 0 - 7 96729078 (545-1000-3)
hose 1 1 NPT 430 -1000 850 - 2200 2 - 16 0 - 7 96729116 (545-2000-3)
2000 1350 - 3300 2 - 16 0 - 7 91835792 (545-4000-3)
Water connections (inlet/outlet) hose 1 1/4 / 1 1/4 NPT / vacuum connection PE hose 10/14 mm
4000 3400 - 4700 4 - 8 0.5 - 3 91836545 (545-4030-10001)
hose1 1/4
1 1/4 NPT 400 -4000 3600 - 4300 9 - 15 3 - 7 96729144 (545-3030-10000)
8000 4200 - 5800 4 - 8 0.5 - 3 96703794 (545-8030-10000)
8000 4700 - 6000 9 - 15 3 - 7 91835795 (545-6030-10000)
Water connections (inlet/outlet) hose 1 1/4 / 1 1/4 NPT / vacuum connection PVC pipe DN 15 (external diameter = 20 mm)
4000 3400 - 4700 4 - 8 0.5 - 3 96729186 (545-4030-10003)
hose1 1/4
1 1/4 NPT 400 -4000 3600 - 4300 9 - 15 3 - 7 96729147 (545-3030-10003)
8000 4200 - 5800 4 - 8 0.5 - 3 95707913 (545-8030-10001)
8000 4700 - 6000 9 - 15 3 - 7 96729231 (545-6030-10001)
Water connections (inlet/outlet) DN 20 mm / pipe diameter 25 mm / vacuum connection PE hose 8/11 mm
500 550 - 1350 2 - 16 0 - 7 96691986 (545-1000-1)
DN 20 - 275 2321000 850 - 2200 2 - 16 0 - 7 96693040 (545-2000-1)
2000 1350 - 3300 2 - 16 0 - 7 91836390 (545-4000-1)
Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PE hose 10/14 mm
4000 3400 - 4700 4 - 8 0.5 - 3 95700927 (545-4030-1-10001)
DN 25 - 400 350
4000 3600 - 4300 9 - 15 3 - 7 95706326 (545-3030-1-10002)
8000 4200 - 5800 4 - 8 0.5 - 3 95701067 (545-8030-1-10000)
8000 4700 - 6000 9 - 15 3 - 7 96732136 (545-6030-1-10000)
10000 5200 - 7200 4 - 8 0.5 - 3 96706390 (545-10030-1-10000)
10000 6000 - 8000 9 - 15 3 - 7 95701067 (545-8030-1-10000)
Water connections (inlet/outlet) DN 25 mm / pipe diameter 32 mm / vacuum connection PVC pipe DN 15 (external diameter = 20 mm)
4000 3400 - 4700 4 - 8 0.5 - 3 95706328 (545-4030-1-10002)
DN 25 - 400 350
4000 3600 - 4300 9 - 15 3 - 7 95706327 (545-3030-1-10001)
8000 4200 - 5800 4 - 8 0.5 - 3 95706329 (545-8030-1-10001)
8000 4700 - 6000 9 - 15 3 - 7 96729232 (545-6030-1-10001)
10000 5200 - 7200 4 - 8 0.5 - 3 95706330 (545-10030-1-10001)
10000 6000 - 8000 9 - 15 3 - 7 95706329 (545-8030-1-10001)
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Maintenance kits for PVC injectors
composed of diaphragm, piston, flat gasket, seat
threaded ring, O-rings.
composed of diaphragm, piston, seat, O-rings.
for injectors Injectorcapacity
Order No.
96691986 (545-1000-1),96729078 (545-1000-3),96693040 (545-2000-1),96729116 (545-2000-3),91836390 (545-4000-1),91835792 (545-4000-3)
up to 4 kg/h96688748(553-1050)
for injectorsInjectorcapacity
Order No.
96729144 (545-3030-10000),96729147 (545-3030-10003),95706326 (545-3030-1-10002),95706327 (545-3030-1-10001),91836585 (545-4030-10001),96729186 (545-4030-10003),95700927 (545-4030-1-10001),95706328 (545-4030-1-10002)
up to 4 kg/h96688795(553-1295)
91835795 (545-6030-10000),96729231 (545-6030-10001),96732136 (545-6030-1-10000),96729232 (545-6030-1-10001),96703794 (545-8030-10000),95707913 (545-8030-10001),95701067 (545-8030-1-10000),95706329 (545-8030-1-10001),96706390 (545-10030-1-10000),95706330 (545-10030-1-10001)
up to 10 kg/h91835847(553-1296)
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Change-over deviceChange-over devices ensure an uninterrupted supply
of the dosing system with gaseous chlorine under
vacuum by changing over mechanically from emptycontainers to full ones.
For combination of 2 vacuum regulators with 1 or
more dosing regulators.
Vacuum connections (inlet / outlet):
VGA-111 and VGA-113 up to 4 kg/h:
PE hose 8/11 mm,
VGA-117 and VGA-146 up to 10 kg/h:
PE hose 10/14 mm or PVC pipe DN 15 (external
diameter = 20 mm).
Optical indicator of the switching position,
row I or row II.
Operating, transport and storage temperature:0 to 40 C.
Option
With 2 Reed contacts for remote transmission of the
empty signal, max. 50 V / 1 A / 50 W.
Dimensions
Empty signal display unit only with option: with Reed contacts.
max. 250 V, 2 A, 250 VA.
Dimensions
TM0412
490409
Fig. 13 Change-over device
0
241
73
54
100
149
73
95
221
262
6.5
67
CapacityConnectioninlet / outlet
Signal output Order No
4 kg/h PE 8/11 mm without Reed contact 91834811 (189-010-10000)
4 kg/h PE 8/11 mm with Reed contact 96681741 (189-010-10011)
10 kg/h PE 10/14 mm without Reed contact 91834812 (189-010-10001)
10 kg/h PE 10/14 mm with Reed contact 96681740 (189-010-10004)
10 kg/h PVC 15/20 mm without Reed contact 96711198 (189-010-10009)
10 kg/h PVC 15/20 mm with Reed contact 96711199 (189-010-10010)
Description Order No
Empty signal display unit, 115 V, 50/60 Hz95715967(332-3012)
Empty signal display unit, 230 V, 50/60 Hz95715968(332-3015)
TM0408620609
Fig. 14 Empty signal display unit
160
3.7
50
80
148
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Header linesHeader lines connect several chlorine cylinders or
drums with the downstream components of the gas
dosing system.
They consist of
a collector pipe for the corresponding number of
cylinders or drums,
flexible lines for connecting the cylinders or drums,
the corresponding number of connection valves.
Selection of the suitable header line
It is possible to extract 1% per hour of the content of a
chlorine cylinder or drum by weight. The needed
number of cylinders or drums can be calculated based
on the required total dosing quantity.
Technical data
Header lines for chlorine cylinders
Dimensions
Pressure connection 1.
Dosing regulator connection 1. Length of flexible copper line 1 m.
Version 1: Vaccuperm VGA-111, VGA-146, VGB without liquid trap.
Version 2: Vaccuperm VGA-111, VGA-146 with liquid trap.
Medium Cl2 (liquid or gas)
Max. pressure 16 bar
Materials:
Collector pipeSeamless drawn steel pipe, lacquered, accordingto DIN 2441
Flexible lines Copper, tin-plated
Valve body Brass, nickel-plated
Valve pi ston Nickel-chrome alloy
Gaskets IT, asbestos-free
Packing PTFE
O-rings FKM
TM0412681009
Fig. 15 Header line for cylinders
Qty ofcylinders
Weight[kg]
Order Number
Version 1 Version 2
2 3.496698876
(542-622-10000)96696418
(542-632-10000)
3 5.1996698877
(542-623-10000)96728995
(542-633-10000)
4 6.896698878
(542-624-10000)96728998
(542-634-10000)
5 8.596698879
(542-625-10000)96729000
(542-635-10000)
6 10.296728993
(542-626-10000)96729002
(542-636-10000)
350 350
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Header lines for chlor ine drums Dosing regulator connection: flexible line 6/8 mm.
Pressure connection G 3/4 or 1 1/4 or 1.
Length of flexible copper line 2 m.
Dimensions
Pressure connection G 3/4.
Dosing regulator connection: flange G 1 or G 1/2.
Length of flexible copper line 2 m.
Pressure connection 1 1/4.
Dosing regulator connection: flange G 1 or G 1/2.
Length of flexible copper line 2 m.
Pressure connection 1.
Dosing regulator connection: flange G 1 or G 1/2.
Length of flexible copper line 2 m.
Qty ofdrums
Weight[kg]
Order Number
G 3/4 1 1/4 1
1 1.396728934*
(542-1-10000)96728936*
(542-1-10002)96728935*
(542-1-10001)
TM0412691009
Fig. 16 Header line for drums
Qty ofdrums
Weight [kg] Order Number fl. G 1/2 fl. G 1 flange G 1/2 flange G 1
2 11 1796728940
(542-2-10005)96728944
(542-32-10000)
3 13.8 2195709561
(542-3-10006)96728952
(542-33-10000)
4 18 27.596728974
(542-4-10001)96728960
(542-34-10003)
5 21 3195712107
(542-5-10001)96728964
(542-35-10004)
6 23.5 34.595712949
(542-6-10001)96728966
(542-36-10003)
Qty ofdrums
Weight [kg] Order Number
fl. G 1/2 fl. G 1 flange G 1/2 flange G 1
2 11 1796728938
(542-2-10000)96728946
(542-32-10002)
3 13.8 2195712106
(542-3-10001)96728953
(542-33-10001)
4 18 27.596728975
(542-4-10002)96728958
(542-34-10001)
5 21 3195712947
(542-5-10002)96728962
(542-35-10001)
6 23.5 34.595712950
(542-6-10002)95700192
(542-36-10001)
1000 1000
3000
500 500 1000 500500
2000
Qty ofdrums
Weight [kg] Order Number
fl. G 1/2 fl. G 1 flange G 1/2 flange G 1
2 11 1796728939
(542-2-10001)96728945
(542-32-10001)
3 13.8 2196728942
(542-3-10000)96728954
(542-33-10002)
4 18 27.596728976
(542-4-10003)96728959
(542-34-10002)
5 21 3196728977
(542-5-10000)96728961
(542-35-10000)
6 23.5 34.596728978
(542-6-10000)96728965
(542-36-10000)
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Accessories for header l ines and chlor ine gas containers
Contact manometer 0 to 9 bar
with shut-off valve and T-piece.
Dimensions
Heater strip
Shut-off valve
Dimensions
Copper line
Connection screwing
Corner valve
Connection valve
Description Order No
Connection flange DN 15, 1 limit contact MIN95707016(541-006)
Connection flange DN 15, 2 limit contacts MIN/MAX96706389(541-007)
Connection flange DN 25, 1 limit contact MIN96728923(541-008)
Connection flange DN 25, 2 limit contacts MIN/MAX96728924(541-009)
TM0413322609
Fig. 17 Contact manometer
Description Order No
230 V, 1-phase, 50/60 Hz, 25 Watt96729273(547-901)
150 V, 1-phase, 50/60 Hz, 25 Watt96729274(547-902)
Connection set for heater stripwith cable box, screwing, slot gaskets, shrinkablesleeves and nur (for cable boxes without thread)Confectioning of t he heater stripshrinkable sleeves 1 for insulation of the heating element 1 for protection of the cable ends
96729275(547-910)
max.165
~305
DN
L
TM0413
382609
Fig. 18 Shut-off valve
Dimensions in mm Weight
DN F L H A [kg] Order No
15 95 130 105 100 2.596706445(547-015)
25 115 150 120 120 4.1596706446(547-025)
Description Order No
1 metre of copper line 96688686(547-101)
2 metres of copper line96690366(547-102)
Description Order No
Connection screwing G 1/296729262(547-103)
Description Order No
Corner valve, inlet G1/296729263(547-6802)
Description Order No
Connection valve 196690367(547-6810)
Connection valve 3/496688687(547-6811)
Connection valve 1 1/496690368(547-6821)
A
F
H
L
DN
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Water apparatusDevice for the regulation or control of the motive water
pressure at the injector. Positioned between the motive
water booster pump and the injector.
Dimensions
TM04
12530409
Fig. 19 Water apparatus with shut-off valve, pressure
reducing valve, strainer and pressure gauge
Connection LengthL max
Order No.inlet outlet
G 1/2 PVC pipe 20/25 mm 260 mm 96729685 (556-16)
G 1 PVC pipe 25/32 mm 340 mm 96729698 (556-22)
TM0412520409
Fig. 20 Water apparatus with shut-off valve and
pressure gauge
Connection LengthL max Order No.inlet outlet
G 1/2 PVC pipe 20/25 mm 220 mm 96729686 (556-16.1)
G 1 PVC pipe 25/32 mm 265 mm 96729696 (556-20)
L max
L max
TM0412510409
Fig. 21 Water apparatus with shut-off valve, solenoid
valve, pressure reducing valve, strainer,
pressure gauge and check valve
Connection LengthL max
Voltage Order No.inlet outlet
G 1/2 PVC pipe20/25 mm
375 mm 230 V / 60 Hz 95703314(556-30-10000)
G 1PVC pipe25/32 mm
470 mm 230 V / 60 Hz95704696
(556-32-10000)
L max
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Injection units
Construction and function
Injection units are used in connection with gas dosing
systems for injecting the chlorine solution into the water
flow to be treated.
They consist of a shut-off valve with a connection for
the chlorine solution coming from the injector and an
injection pipe with connection thread or flange for
installation in the water pipe.
Variants
Injection units are available in PVC or stainless steel
with different connection sizes.
PVC injection units have a PVC shut-off ball valve.
Stainless steel injection units are equipped with a shut-
off diaphragm valve. The internal surface of the
stainless steel injection units is covered with plastic.
Dimensions
Technical data
Connections / Counterflanges
for chlorine solution inlet connection, composed of
PVC counterflange set with screws and nuts.
TM0412841309
Fig. 22 PVC injection unit with ball valve;
installation connection G 1
L
l
R D
TM041282
1309
Fig. 23 PVC injection unit with ball valve;
installation connection G1/4 and G 2
TM041
2831309
Fig. 24 Stainless steel injection unit with diaphragm
valve; installation connection G 1 1/2
TM04
12851309
Fig. 25 Stainless steel injection unit with diaphragm
valve; flange installation connection
L
l
DR
l
L
R D
N
l
L
Dd
Nn
Type MaterialConnection
chlorine solutionline
Installationconnection
(R or d)
D[mm]
l [mm] L [mm] n [mm] N [mm]Weight
[kg]Order No.
ball valve PVC
PVC pipe 20/25 mm G 1 25 155 298 - - 0.3 96696417 ( 522-232)
PVC pipe 25/32 mm G 1 1/4 32 155 371 - - 0.5 96617120 ( 522-242)
PVC pipe 32/40 mm G 2 40 155 414 - - 1.5 96705808 ( 522-252)
diaphragmvalve
stainlesssteel
flange DN 25 G 1 1/2 85 90 310 - 4 x 12 7.0 96727321 ( 522-302)
flange DN 32 G 1 1/2 100 90 310 - 4 x 16 8.5 96727322 ( 522-312)flange DN 50 flange DN 80 125 450 860 8 x 18 4 x 18 21.0 96727319 ( 522-264)
flange DN 65 flange DN 100 145 650 1120 8 x 18 4 x 18 39.0 96727320 ( 522-274)
flange DN 80 flange DN 125 160 750 1240 8 x 18 8 x 18 46.0 96727318 ( 522-254)
for Order No.
injection unit 96705808 (522-252) 96727579 (529-252)
injection unit 96727321 (522-302) 96727583 (529-302)
injection unit 96727322 (522-312) 96727584 (529-312)
injection unit 96727319 (522-264) 96727581 (529-264)
injection unit 96727320 (522-274) 96727582 (529-274)
injection unit 96727318 (522-254) 96727580 (529-254)
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Safety accessories
Safety valve
dosing quantity up to 10 kg/h. for direct wall mounting.
Dimensions
Chlorine gas absorption cylinder PVC, 5 litres, absorption capacity 450 g Cl2.
with 4 kg absorbent.
connection for PE hose 8/11 mm.
fixing material included.
Dimensions
Sprinkling system
with solenoid valve 230 V, 50 Hz.
Connection inlet / outlet Order Number
PE 8/11 mm 96698000 (543-010-10000)
PE 10/14 mm 96698015 (543-010-10006)
TM0412701109
Fig. 26 Safety valve
Description Order No
Absorption cylinde r, filled 96696580 (524-311)
Refilling (4 kg absorbent) 96688989 (553-225)
TM04
12480309
Fig. 27Absorption cylinder
106
172
77.5
126
106
824
PE 8/11
139
Description Order No
Sprinkling system with 1 nozzle 96699653 (515-321)
Sprinkling system with 2 nozzles 96699654 (515-322)
Sprinkling system with 3 nozzles 96699696 (515-323)
Sprinkling system with 4 nozzles 96699698 (515-324)
Sprinkling system with 5 nozzles 96699700 (515-325)
Sprinkling system with 6 nozzles 96699699 (515-326)
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Dimensions
Compressed air respirator featuring automatic lung and panorama mask.
6-litre cylinder, 300 bars, with supporting frame.
Protective PVC suit with vulcanized boots and gloves.
Gas mask with threaded filter to DIN 3181, type 900 St B 2-P2.
Rubber gloves
Rubber apron
Protective goggles
Body and eye shower
TM0413102
609
Fig. 28 Sprinkling system
min. 361
min. 325
min.
508
min.
115
Description Order No
Compressed air respirator 96727001 (515-21)
Spare cylinder 96727002 (515-22)
Description Order No
Protective PVC suit 96727018 (515-623)
Description Order No
Gas mask 96727010 (515-401)
Spare filter for gas mask 96688099 (515-402)
Storage box for gas mask an d filter, withshoulder strap
96727011 (515-403)
Description Order No
Rubber gloves 96727012 (515-410)
Description Order No
Rubber apron 96727013 (515-420)
Description Order No
Protective goggles 96727014 (515-430)
Description Order No
Body and eye shower 96727019 (515-640.1)
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Dimensions
Nitrogen rinsing device 40-litre nitrogen cylinder (empty).
pressure reducing valve.
2 m of copper line.
corner valve.
tongue flange and flange gasket.
Warning signs
Emergency equipment
Expansion tank bursting pressure 16 bars.
with bursting disk and contact manometer.
connection of threaded flange G 1.
Dimensions
TM0413302609
Fig. 29 Body and eye shower
Description Order No
Nitrogen rinsing device for connection atG 1/2 header lines
96726854 (505-532)
Nitrogen rinsing device for connection atG 1 header lines
96726855 (505-533)
207
2269
2115
1000
200
Description Order No
Set of warning signs for chlorine gasinstallation in German
96699631 (515-600)
Set of warning signs for chlorine gasinstallation in English
96727016 (515-601)
Description Order No
Emergency equipment for leakages inchlorine drums
96727020 (515-645)
Description Order No
Expansion tank 96706391 (600-0002)
TM04413352609
Fig. 30 Expansion tank
~1040
850
327
140
G 1"
45
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Accessor ies for chlor ine gas rooms
Ribbed radiator
Stainless steel, 230/400 V, IP 66 / IP 67, 1000 W.
Dimensions
Exhauster fan
3-phase, 400 V, 50 Hz, IP 55, with cover.
Dimensions
Drum support
set of two units for storage of one drum.
Dimensions
Chlorine cylinder balance
The balance for two cylinders consists of two
individual platforms, etc.
Dimensions
Description Order Number
Ribbed radiator 96726993 (515-1)
Temperature controller (frost protector) forribbed radiator, 230 V, 50 Hz, wall mounting
96727000 (515-2)
TM0413272609
Fig. 31 Ribbed radiator
Description Order Number
Exhauste r fan 1150 m3/h , 65 W, 0.17 A 96726997 (515-15)
Exhauster fan 2500 m3/h, 110 W, 0.30 A 96726998 (515-16)
Exhauster fan 5700 m3/h, 210 W, 0.65 A 96726999 (515-17)
TM0413292609
Fig. 32 Exhauster fan
Dimensions in mmOrder Number
A B C D E F
217 345 305 8.5 44.5 193 96726997 (515-15)
431 580 520 11 100 166 96726998 (515-16)
543 700 640 11 137 192 96726999 (515-17)
1003
110
640
515
170 1
00
127
1093
7 7
A
E F
CB
D
Drum support Order Number
Material:
mounting plate:lacquered steelrollers and axles: nickel-plated steel
96726869 (505-632)Drum size: min. 0.7 m, max. 1.96 m
Load: max. 2000 kg
Weight: 2 x 23 kg
Accessories:fastening screws, heavy-load dowels
TM0413262609
Fig. 33 Drum support
Description Order Number
Chlorine cylinder balance for one cylinder,without empty signal
96726857 (505-624)
Chlorine cylinder balance for two cylinders,without empty signal
96726860 (505-625)
Chlorine cylinder balance for one cylinder,with Reed contact for empty signal
96726858 (505-624-2)
Chlorine cylinder balance for two cylinders,with Reed contact for empty signal
96726861 (505-625-2)
Chlorine cylinder balance for one cylinder,with signal output 4-20 mA
96726859 (505-624-4)
Chlorine cylinder balance for two cylinders,with signal output 4-20 mA
96726862 (505-625-4)
TM0413252609
Fig. 34 Chlorine cylinder balance
650
110
600
400min.
110
1
0
1
08
M16
96
24
1549
10161066
279457
330
406
25
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Technical data VACCUPERM Accessor iesfor chlorine gas dosing systems
Accessor ies for transport and storage of chlor ine containers
Spring balance for cranes
capacity: 2000 kg. accuracy: +/- 1% of full scale value.
Dimensions
Lifting beam
lifting capacity: 2000 kg. weight: 40 kg.
suitable for 400 and 800-litre drums.
Dimensions
Chain hoist with electric trolley
lifting range: 6 m.
380-415 V, 50 Hz.
Dimensions
Description Order Number
Spring balance for cranes 96726840 (505-027)
Spring balance for cranes with extra-largescale
96726842 (505-027-3)
TM0413212609
Fig. 35 Spring balance for cranes 96726840
(505-027)
TM04132226
09
Fig. 36 Spring balance for cranes 96726842
(505-027-3)
69
20
131
74
175
138
100
1201
92
16
25
42
~50
25
~410
152
95
~50
4220
16
234
200
268
Description Order Number
Lifting beam 96726853 (505-031)
TM0413242609
Fig. 37 Lifting beam
Chain hoist, 2000 kg, 2.2 kW Order Number
for flanges of 141 to 200 mm width 96726843 (505-028)
for flanges of 82 to 125 mm width 96726848 (505-0281)
for flanges of 201 to 300 mm width 96726849 (505-0282)
Chain hoist, 3200 kg, 2.0 kW Order Number
fo r flan ges of 1 37 to 21 5 mm w idth 9 67 26 84 4 (505 -0 28.3 )
for flanges of 82 to 155 mm width 96726845 (505-028.31)
fo r flan ges of 22 0 to 30 0 mm width 9 672 68 46 (5 05 -02 8-32 )
Drag line for chain hoists Order Number
5 metres 95718862 (505-0288.05)
10 metres 95718863 (505-0288.10)
15 metres 95718864 (505-0288.15)
20 metres 96726852 (505-0288.20)
25 metres 95709268 (505-0288.25)
35 metres 95718119 (505-0288.35)
connection set 96726851 (505-0287)
TM0413232609
Fig. 38 Chain hoists
970
1520
1620
156
2000
195180
50
154167
245 275
180
155
38
624
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Vaccuperm Accessories
24
Further productdocumentation
WebCAPSWebCAPS is a Web-based ComputerA ided Product
Selection program available on www.grundfos.com.
WebCAPS contains detailed information on more than
185,000 Grundfos products in more than 20 languages.
In WebCAPS, all information is divided into 6 sections:
Catalogue
Li terature
Service
Sizing
Replacement
CAD drawings.
Catalogue
This section is based on fields of application and pump types, andcontains technical data curves (QH, Eta, P1, P2, etc.) which can be adapted to the den-
sity and viscosity of the pumped liquid and show the number ofpumps in operation
product photos dimensional drawings wiring diagrams quotation texts, etc.
Literature
In this section you can access all the latest documents of a givenpump, such as data booklets installation and operating instructions service documentation, such as Service kit catalogue and
Service kit instructions quick guides product brochures.
Service
This section contains an easy-to-use interactive service catalogue.Here you can find and identify service parts of both existing and dis-continued Grundfos pumps.Furthermore, this section contains service videos showing you howto replace service parts.
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Further productdocumentation
Vaccuperm Accessories
WinCAPS
Fig. 39 WinCAPS CD-ROM
WinCAPS is a Windows-based ComputerA ided
Product Selection program containing detailed informa-
tion on more than 185,000 Grundfos products in morethan 20 languages.
The program contains the same features and functions
as WebCAPS, but is an ideal solution if no Internet
connection is available.
WinCAPS is available on CD-ROM and updated once a
year.
Sizing
This section is based on different fields of application and installa-tion examples, and gives easy step-by-step instructions in how to
select the most suitable and efficient pump for your installation carry out advanced calculations based on energy consumption,
payback periods, load p rofiles, life cycle costs, etc. analyse your selected pump via the built-in life cycle cost tool determine the flow velocity in wastewater applications, etc.
Replacement
In this section you find a guide to selecting and comparing replace-ment data of an installed pump in order to replace the pump with amore efficient Grundfos pump.The section contains replacement data of a wide range of pumpsproduced by other manufacturers than Grundfos.
Based on an easy step-by-step guide, you can compare Grundfospumps with the one you have installed on your site. When you havespecified the installed pump, the guide will suggest a number ofGrundfos pumps which can improve both comfort and efficiency.
CAD drawings
In this section it is possible to download 2-dimensional (2D) and3-dimensional (3D) CAD drawings of most Grundfos pumps.
These formats are available in WebCAPS:
2-dimensional drawings: .dxf, wireframe drawings .dwg, wireframe drawings.
3-dimensional drawings: .dwg, wireframe drawings (without surfaces) .stp, solid drawings (with surfaces) .eprt, E-drawings.
0 1
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Grundfos Management A/S Grundfos Alldos Dosing & Disinfection
Subject to alterations.
957190291009GB
15.781005
Being responsible is our foundation
Thinking ahead makes it possible
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