accelerating high performance production · connected enterprise - value proposition "there is...
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Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Accelerating High Performance Production
Steven Lichon
Business Development Lead – Networks & Security
PUBLIC INFORMATION
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
What is the Connected Enterprise
A Connected Enterprise consists of industrial operations that are integrated, optimized and
secure at the machine and equipment level, throughout the organization and across the
supply chain, enabling connection and collaboration among global and
remote operations, assets and users.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
O&G Industry Environment
Environment & Safety
Demand Growth
• Economic Growth
fueling Energy
demand
• Europe dependence
on gas imports
fueling LNG
markets
Profitability
• Major focus on profitability • Cost
containment
• Operational
efficiency
• Asset
optimization
Robust Supply
• US - the largest
growing region
• Middle East - the
largest producing
region
• Iraq, Libya, Brazil
and Global Shale
contribute to supply
• Regulatory framework becoming more complex
• Global standards • Mandatory
compliance
Global Investments
• Shale plays development
• Gas markets – LNG • Enhanced recovery • Pipelines • Downstream
Shale and LNG becoming the primary global focus
25% growth by 2035
34$ Avg cost to produce
7% Avg Net profit
1M$ / Hr Avg cost of downtime
40 B$ Cost of a major incident
23% Growth by 2035
• 40 % ME
• 30% NA
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
How is this Impacting the Industry
Pressure to speed up production growth
Lean initiatives (energy savings, process optimization)
Maximize use of existing reserves
Minimize equipment downtime
Scarcity of expertise and trained resources
Safety compliance engineering and documentation
4
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And how is the industry responding?
Speed of decision making
Intensify the use of automation everywhere
Deploy MES applications in the upstream segment
Knowledge management
Partnerships
5
Leverage manufacturing best practices and innovation
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What is the IoT in Oil & Gas?
6 6
Sensors Everywhere | Equipment-to-Equipment | Intelligence | Automation
Ruggedized
Wireless AP Industrial Routers & Switches
Hardened Mobile M2M Gateway
User & Control Level Factory Security
Process Equipment Personal Devices Endress + Hauser Instruments
Security Devices Real Time Analytics
Faster Time to Market
Higher Uptime & Output
Lower Total Cost of Ownership
Risk Management
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• Cloud
• Mobility
• Big Data Analytics
• Smart Things
• Security
The Connected Enterprise
ENABLERS
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Connected Enterprise - Value Proposition
"There is a convergence happening in the Oil & Gas industry of new technologies to securely connect facilities to the enterprise. Rockwell Automation and our partners enable our customers to build an integrated infrastructure across the enterprise through a common approach to data and standardized architectures. This allows the secure collection and aggregation of data to generate the information required to better operate, maintain and manage production assets. The result is true end-to-end integration throughout the enterprise. Access to critical, actionable data at anytime and from anywhere, leads to operational efficiency and reduction in down time, while minimizing security risks.“
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Connected Oilfield
9
Financial costs –
Time to first oil
Operations data
silos
Data quality,
integration and
availability
Operational cost
containment
Skilled labor
shortage
Regulatory
compliance
Security
Reference architectures – Standard / Proven solutions
Connectivity and data aggregation - Remote monitoring / operations
Mobility - Field logistics optimization
Analytics – Production optimization / Asset Performance Management
Global network of domain experts
Regulatory Compliance
Global standards
Reporting
Physical and Cyber security – Defense in Depth
Our Solutions Challenges
Engineering
Efficiencies
Capex / Opex savings
Expedited design /
delivery
Data aggregation and
quality – Better
decision making
Workforce
Optimization
Production Increase
Production assets
management
Investment protection
Benefits
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Connected Pipeline
10
Operational cost
containment
Network availability
Data quality and
integration
Data availability
everywhere
Operational flexibility
Skilled labor
shortage
Regulatory
compliance /
reporting
Security
Reference architectures – Standard / Proven solutions
Connectivity and data aggregation - Remote monitoring / operations
Mobility - Field logistics optimization
Analytics – scheduling optimization / Asset Performance Management
Global network of domain experts
Regulatory Compliance
Leak detection
Reporting
Physical and Cyber security – Defense in Depth
Our Solutions Challenges
Engineering
Efficiencies
Capex / Opex savings
Expedited design /
delivery
Data aggregation and
quality – Better
decision making
Workforce
Optimization
Pipeline operations
optimization
Speed of issue
identification and
control
Financial impact
Brand image
protection
Benefits
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Connected Process Plant
11
Operational cost
containment –
Tight margins
Speed of
solutions design /
deployment
Data quality and
integration
Data availability
everywhere
Regulatory
compliance /
reporting
Security
Reference architectures
– Standard / Proven
solutions
Connectivity data
aggregation and mobility
– Collaborative
operations
Analytics –Asset
Performance
Management. Process
optimization (MPC)
Global network of
domain experts
Regulatory Compliance
Process Safety
Reporting
Physical and Cyber
security – Defense in
Depth
Our Solutions Challenges
Engineering
Efficiencies
Integrated Control,
information, power
and safety
Capex / Opex
savings
Expedited design /
delivery
Data aggregation and
quality – Better
decision making
Production
optimization
Safe and secure
environment
Benefits
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The Connected Enterprise Benefits
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The Connected Enterprise Accelerating Industrial Performance
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Our Own Connected Enterprise Journey
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Where are you on the “Adoption Curve” ?
15
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5 Stages to the Connected Enterprise
16
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www.rockwellautomation.com/connectedenterprise
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More Information
Examples
Best Practices / Lessons Learned
Roadmap / 5 Stage Execution Model