academy symposium trippenhuis building, amsterdam · 8 e-elt -overview r. tamai, e-elt programme,...
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The E-ELT program status ACADEMY SYMPOSIUM
Trippenhuis Building, Amsterdam
Roberto TamaiESO - E-ELT Programme Manager
1R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
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E-ELTLargest optical/infrared telescope in the world39m segmented primary mirror: transformational step
ProjectConstruction 2014-2024, on Cerro Armazones
• As integral part of the Paranal Observatory (‘one more telescope’)ESO cost:
• Capital cost: ~1143 MEUR (incl. staff, instruments and contingency)• Operation cost: ~50 MEUR / year
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/20162
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The E-ELT and its competitorsGiant Magellan Telescope (24m)Carnegie, US univs, Australia, South KoreaFirst Light 2022+, ≈ 700 MUSDLas Campanas, Chile
Thirty Meter Telescope (30m)Caltech, UC, Canada, Japan, China, IndiaFirst Light ≈ 2027, ≈1000 MUSDMauna Kea, Hawaii
E-ELT (39m) ESO (15 Member States)First Light 2024, 1100 MEURArmazones, Chile
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One top goal of the E-ELT is to find and to characterise exo-planets...
... it is the first telescope ever that can explore Earth-twins...
... with ultimately the chance to find life beyond the Solar system.
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10 cm
Requested Resolution
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Requested Resolution
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Armazones and Paranal
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
VLT (Paranal)
Armazones Site :• Altitude: 3046 m• c.a. 360 nights clear sky• Very stable atmospheric and weather conditions
Rare and short-duration storms. Typ. 1/year, -10C (min), rain or snow fall, possibly high winds
• Very dry and high UV radiation• Very active seismic area !
25 km
E-ELT (Armazones)
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E-ELT - Overview
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
Telescope design• Altitude-Azimuth mount
• Main Structure about 3400 tons
including 700 tons of opto-
mechanics and electronics
• Hydrostatic bearings, driven by
electrical direct drive motors
• Precision of 0.3 arcsec under the
maximum wind disturbance.
• Two Nasmyth Platforms and one
Coude Room for instruments
• Laser launch from M1 edges
Width ≈ 71m
Height ≈ 65m
Pier Diameter ≈ 52mTelescope foundation and Azimuth tracks
AltitudeStructure
Azimuth Structure
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E-ELT - Overview
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
Optical design• 3-mirror anastigmat on axis + 2 flats
• Diffraction limited over full 10′ FoV
• 39-m Primary Mirror
• 2 Nasmyth focii F/17.75
• Focal length 684022 mm
(adjustable: M3 shape, M2 & M3 positions)
• Image size 1987.2 mm
• Field curvature 9884 mm
(concave)
•Very low LGS wavefront aberrations
Primary Mirror M1
Secondary Mirror M2
Quaternary Mirror M4(adaptive)
Tertiary Mirror M3
Fifth Mirror M5(tip tilt correction)
F/17.5 Focus
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E-ELT Optomechanics
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M2 Unit4-mConvex Aspheric f/1.1 Passive + Position Control
M4 Unit2.4-mFlatSegmented (6 petals)Adaptive + Position Control
M5 Unit2.7x2.1-mFlatPassive + Fast Tip/Tilt
M3 Unit4-m – Concave – Aspheric f/2.6Active + Position Control
M1 Unit39-mConcave – Aspheric f/0.9 Segmented (798 Segments)Active + Segment shape Control
LGSU(Laser Guide Star Units)Laser Sources + Laser Beacons shaping and emitting
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M1 Unit
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39‐m diameter6x133=798 segments (1.4‐m)+1x133 spare segmentsTotal: 931 segments
M1 MirrorOuter diameter (mm) 39146.0Inner diameter (mm) 9418.4
M1 Optical PrescriptionRadius of curvature (mm) 68685
Conic constant -0.996473
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M1 Unit
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M1 Unit
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Programme History
Phase A
5 Working Groups (ESO-Community)
1997 …
...Nov 2005
OWL (100 m)
‘Informal’ discussions
Phase B
Dreams
Expert Panel De-risking (e.g. M2: 25m diam.!)
Baseline Reference Design
E-ELT (42 m), ~ within theallocated budget, prototypeseveral items, FEEDsAffordable?
Δ-Phase B E-ELT (39 m)
2006
2011
2012 E-ELT Programme Approved by ESO
CouncilConstruction not yet approved.Only small or very long lead items(e.g. site preparation)
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Funding level (<90% of CtC) still insufficient to initiate large commitment (exception: Road & Platform)Steady but slow progress with Brazil ratificationPoland joins ESODecision to split the Programme in two phases, Phase 1 and Phase 2, retaining most of the science capability in Phase 1
The ‘Decision Year’ 2014
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Item Impact if delayed Priority for restoration in Phase 2
LTAO (construction)
Significant (SCAO only for HARMONI & METIS)
1
Atmospheric monitoring Minimal impact on operations 2
Inner 5 rings of M1 segments
26% loss of collecting area (but still the biggest ELT) 3
7th sector of M1 segments No science impact in first 5y 4
Second pre-focal station No impact for first 3 instruments but impact for MOS and HIRES
4
Defer 2 (of 6) Laser systems Reduced Strehl compared to baseline 4
Descope First PFS Reduced FOV and no GLAO 5
Power conditioning(if needed)
Science efficiency (more technical downtime) but does not compromise either First Light or science operations
6
Armazones support building Impact on operations, not on science 7
Phase 2 Items
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Funding level (<90% of CtC) still insufficient to initiate large commitment (exception: Road & Platform)Steady but slow progress with Brazil ratificationPoland joins ESODecision to split the Programme in two phases, Phase 1 and Phase 2, retaining most of the science capability in Phase 1Phase 2 Cost: c.a. 110 M€ (2016 EC). Spending not yet authorised
‘Green Light’ given by Council in December 2014 for launching Phase 1 with First-Light (FL) in 2026 with option for FL2024 in case of additional funding (e.g. Brazil)
The ‘Decision Year’ 2014
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The ‘Decision Year’ 2014
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The ‘Decision Year’ 2014
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Exactly 9 months after Council ‘Green Light’, the Programme gave birth to half-a dozen contracts and agreements !M4 Shells (REOSC / France)M4 Unit (ADOPTICA / ITALY)3 Science Instruments:
• MICADO• HARMONI (+ LTAO Module Preliminary Design)• METIS
One Adaptive Optics Module (MAORY)Result of intense efforts inside ESO and fruitful collaboration with the scientific community of ESO MS Allowed keeping the existing momentum in spite of the slower-than-expected progress of Brazil ratification
Year 2015
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Finance Committee Approval (Feb) and signature (May) of the Dome and Main Structure (DMS) Contract with ACe(ASTALDI, CIMOLAI and EIE Group as their nominated sub-contractor)FC Approval (May) and signature (July) of the M2 Polishing contract with SAFRAN-REOSC (FR)FC Approval (Nov) of the following contracts: M1 Segment Polishing M3 polishing M2 & M3 Cells. One contract for both (synergy) Edge Sensor M2 Blank M3 Blank
Year 2016
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Year 2016
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Milestone Trend Analysis(FC Approvals)
Milestone scheduleSelected Major Milestones
(for details on each instrument, see individual fact sheets)
Planned dateFinance Committee
Actual date, or current best estimate
Slip (months)
M4 Unit Phase 1 - Preliminary Design May-12 May/12 ✓DMS Consultancy Support Apr-13 Apr/13 ✓Platform, Road and Service Trench Nov-13 Nov/13 ✓M1 Segment Supports Qualification Units Oct-14 Oct/14 ✓Quality Assurance Services Nov-15 Nov/15 ✓Independent Software V&V consultancy service Nov-15 Nov/15 ✓M4 Unit - Shells May-15 May/15 ✓M4 Unit Final Design and Construction May-15 May/15 ✓MICADO Agreement May-15 May/15 ✓HARMONI + LTAO Agreement May-15 May/15 ✓METIS Agreement May-15 May/15 ✓MAORY Agreement May/15 May/15 ✓DMS Construction Nov/15 Feb/16 ✓M1 Segments Polishing Nov/16 Nov/16 ✓M2 Blank Nov/16 Nov/16 ✓Programme Insurance Nov/16 May/18 18M1 Edge Sensors Nov/16 Nov/16 ✓M2 Mirror May/16 May/16 ✓M2 Cell Nov/16 Nov/16 ✓M3 Mirror Nov/16 Nov/16 ✓M3 Cell Nov/16 Nov/16 ✓Supply, and installation of ABC Power Substations (23kV + 0.4 kV) Sep/16 Sep/16 ✓
M1 Position Actuators May/17 May/17 0M1 Segment Blanks May/17 May/17 0Core Integration Infrastructure Software May/17 May/17 0Real Time Computing Infrastructure Nov/17 Nov/17 0
MICADO NIR Detectors Nov/17 Nov/17 0HARMONI Detectors & Controllers Nov/17 Nov/17 0METIS Detectors Nov/17 Nov/17 0MAORY Detectors Nov/17 Nov/17 0PFS A Optomech Sub Unit Nov/17 Nov/17 0PFS A - Cameras & Detectors Nov/17 Nov/17 0TCAM (Test Camera) Detector Nov/17 Nov/17 0Mirror Washing, Stripping and Coating units (M1) Nov/17 Nov/17 0Paranal Technical Buildings (EMF, ETB, Warehouse and SSY) Nov/17 Nov/17 0
M1 Segment Supports Feb/18 Feb/18 0Segment Assembly - Manipulator Nov/18 Nov/18 0M5 Mirror May/18 May/18 0M5 Electrom. Unit Nov/18 Nov/18 0Laser Beam Projection SubUnits Nov/18 Nov/18 0Laser Sources Nov/18 Nov/18 0Segment Assembly - M1 Phasing Gun Nov/18 Nov/18 0M3 Blank May/18 Nov/16 -17M1LCS Cabinets Procurement Nov/18 Nov/18 0OPC Coarse Metrology and Alignment System Nov/18 Nov/18 0M1LCS - Control infrastructure Nov/19 Nov/19 0Armazones Comms Fibre Nov/19 Nov/19 0Data Flow Development May/19 May/19 0Network Infrastructure Nov/20 Nov/20 0Siemens/CISCO (Frame Contract) Nov/20 Nov/20 0Mirror Coating Unit (5m) Nov/20 Nov/20 023 kV Underground Cable Line Nov/20 Nov/20 0TCAM (Test Camera, other than detectors) Nov/20 Nov/20 0Cryo Plant May/21 May/21 0AIV – Technical First Light Nov/24 Nov/24 0Hand over to Operation Feb/26 Sep/25 -5
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E-ELT Full Programme Schedule
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E-ELT Full Programme Schedule
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1st Critical Path:DMS AIV FL
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E-ELT Full Programme Schedule
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2nd Critical Path:M1 Segment Supports M1 Polishing AIV FL
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Status of Procurements
Coming next(to be signed)
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FC Approval (Nov) of the M1 Segment Polishing contractMass production (1/day!) of high-precision 1.4m segments Fixed order: 588 segments for Phase 1 Option for Phase 2 items: 210 (inner rings) + 133 (7th sector)
M1 polishing
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M1 Polishing / Segment Assembly Process
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Segment Support & Aux. Equipment[Integration tools, Handling Tools, Transport
Containers](Separate contract)
Blanks (The glass - Separate contract)
Segment Assemblies Production
1/ High Precision grinding
2/ Bonnet Polishing and Lapping
3/ Pads Bonding
Pre-Polished Roundel
4/ CNC – Cutting 5/ Support integration
6/ Ion Figuring and final testing
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FC Approval (Nov) of the M3 Polishing contract
M3 polishing
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FC Approval (Nov) of the M2 & M3 Cells contract. One contract for both (synergy).High-accuracy 4m-class mirror supports with Hexapod positioning systems
M2 and M3 cells
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FC Approval (Nov) of the Edge Sensor contractNanometer-resolution Piston-Shear-Gap measurement device Fixed order for Phase 1: ~3300 sensor heads + controllers, cables,… Option for Phase 2 items: ~1300 + controllers, cables, …
Edge Sensors
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FC Approval (Nov) of the M2 Blank and of the M3 Blank contractTo be delivered to the respective polishers in 2 years (resp. 2.5 years)
M2 and M3 blanks
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Status of Procurements
Coming next
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ESO Procurement Process
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
Optional
Technical Specifications / Statement of Work
Synopsis Request for Information (RFI)
Study Contract (e.g. Phase B)
Advance Information to Finance Committee (FC)
Procurement Strategy
Approved PR in Navision
Involvement of Industry Liaison Officers (ILO’s)
(3 weeks)
List of potential suppliers
Preliminary Inquiry (PI)(3 weeks)
Contract Award Committee (>500k€)
Synopsis + Qualification Criteria
List of qualified tenders
(max 5/MS)
Call for Tender (CfT) Preparation, release and
administration
Tender Evaluation
Contract Award Committee (CAC)
Recommendation
Contract Signature
Synopsis + Qualification Criteria
Contract Award Committee
Tender Opening
FC Approval as required
Separate evaluation• User (tech. & manag.)• CP (Commercial)
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M1 Position Actuators (PACT) Call for Tender
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
Scope: design, manufacturing, production, packing, and delivery
of ≈2400 PACT, together with their associated Controllers and Electronics
Expected Contract Duration: ~ 6 years
Timeline:
Release Call for Tender 23 Sept 2016
Closing date Jan 19th, 2017
FC Approval May 2017
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Scope: Supply of the glass-ceramic substrates for the M1
Segment. Delivery at M1 polisher.
Expected Contract Duration: ~ 4.5 years
Timeline:
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016 37
M1 Blanks
RFQ Mid-Dec
Closing date End-Feb
FC Approval May 2017
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R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016 38
Scope: Design, development, verification and documentation of
the CII, final delivery of source code and documentation
Expected Contract Duration: Development: ~3 years, Maintenance: ~2 years
Timeline:
The Core Integration Infrastructure (CII)
Release Call for Tender 15 Dec 2016
Closing date Feb 2017
FC Approval May 2017
LCS LCS LCS LCS LCS LCS
TCS Applications(preset, guiding, startup, shutdown, park, calibration)
Core Integration Infrastructure(messaging, logging, alarms, configuration, time, etc.)
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Contracts (>500k) coming next
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
Year Month Item
2018
Feb M1 Segment Supports – ProductionMay M5 MirrorNov Segment Assembly – M1 ManipulatorNov Segment Assembly – M1 Phasing GunNov M5 Electrom. UnitNov Laser SourcesNov Laser Beam Projection Sub‐unitsNov M1LCS ‐ Cabinet ProcurementNov Optical control Coarse Metrology and Alignment System
2019May Data Flow Development SE and Mgmt ServicesNov Armazones Comms (Fibre) InfrastructureNov M1LCS – Communication Infrastructure
2020
Nov 23 kV Underground Cable lineNov Mirror Coating Unit (5m class)Nov Siemens/CISCONov Network InfrastructureNov Test Camera
2021 May Cryo‐Plant (TBC)
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Programme Status
Running Contracts
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Managerial and DMS Consultancy (Ramboll): on-going (e.g. M1 logistics)
Data Distribution System (DDS) middleware Contract awarded, License started Jan. 2016
QA Services (ISQ) Kicked-off early 2016 Collaboration processes and tools defined in details
(JIRA, PDM, etc.) First tasks committed (all on-going)
• M4 Shell MRR (May)• List of allowed consumables• Review the Plan of one of our contractors for Accelerated Lifetime Testing• Support for Acceptance Sampling Plan definition for large serial production (e.g ES, PACT,…)
ISVV (Critical Software) Kicked-off early 2016 Collaboration processes and tools defined in details (JIRA, PDM, etc.) First tasks committed
• M4 Interim Review support (done)• Plan the ISVV activities across the Programme (on-going)
Running Service Contracts
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Site Preparatory WorkAccess Road & Platform completed
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Two parallel contracts: VDL (NL) and CESA (ES): Design to FDR and delivery of 4 qualification models FDR held for both contracts
M1 Segment Support Design & Qualification contract
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
FDR Design (VDL)
Dummy segment for force tests
(VDL)
FDR Design (CESA)
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M4 Cell (AdOptica) Interim design review meeting held early April FDR planned for Q4 ‘17
M4 Shell (REOSC) 11 blanks (Schott) delivered and accepted by Reosc (1 more on-
going) Manufacturing validated by Prototype Packing and transport validated with dummy shell Cutting procedure being finalized
Running contracts Status
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
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M4 Mirror■ 6 thin shells 1.95 mm thick. Thickness homogeneity < 3 μm rms■ 12 shells manufactured = full spare set for re-coating and maintenance■ High spatial frequency errors < 15 nm RMS WFE
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
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M4 Mirror
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
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Construction by SAESA started on 27th
May 2016
Grid connection inauguration expected mid-2017
FC
Connection to the Chilean Electricity Grid
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
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Construction by SAESA started on 27th
May 2016
Grid connection inauguration expected mid-2017
FC Approval (Sep) and signature (Oct) of the Medium Voltage Substation with SIEMENS A.S. (DE/Chile) for connection to the grid
Connection to the Chilean Electricity Grid
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
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R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016 49
ACe proposed Main Structure~5
2 m
(Hor
izon
)
54 m
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R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016 50
ACe proposed Dome
115 m
79 m
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Some numbers from ACe…
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
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R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016 52
Today the E-ELT Programme has already committed 80% of thematerial budget of Phase 1, and, according to the currentschedule, will commit up to 96% of the total budget (excludingstaff and contingency) by end of 2018..
E-ELT – Financial CommitmentEvolution (Phase 1)
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0
100,000,000
200,000,000
300,000,000
400,000,000
500,000,000
600,000,000
2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025
EUR (M
ixed
e.c.)
E‐ELT Commitment Evolution
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The E-ELT: overview
R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016
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R. Tamai, E-ELT Programme, KNAW Symp. 22/11/2016 54
Thank You !